This application is a nationalization under 35 U.S.C. 371 of PCT/IT2010/000124, filed Mar. 22, 2010, and published as WO 2011/117895 A1 on Sep. 29, 2011; which application and publication are incorporated herein by reference in their entirety.
The present invention relates to a labelling machine for applying labels on respective articles, such as bottles or generic containers, which the following description will refer to, although this is in no way intended to limit the scope of protection as defined by the accompanying claims.
As it is generally known, labelling machines are used to apply labels to containers or articles of all sort. Typically, for beverage bottles or vessels, two alternative techniques can be provided to attach the labels on the external surface of respective bottles. According to a first technique, the back surfaces of the labels (commonly called “roll labels”) are covered with glue and are stuck onto the external surfaces of the bottles. According to a second technique, after having placed tubular labels made of heat-shrinkable film (commonly called “sleeve labels”) around respective bottles, the tubular labels are heated to fit and adhere onto the bottles.
In particular, these tubular labels are obtained by:
A particular type of labelling machine is known which serves to bend and weld labels in a tubular configuration and then to produce insertion of the bottles into the so formed tubular labels before the heating operation. This kind of machine basically comprises a carousel rotating about a vertical axis to define a circular path, along which it receives a succession of unlabelled bottles by a bottle input wheel and, then, a succession of rectangular or square labels by a label input wheel, produces application of the labels in a tubular configuration onto the respective bottles, and releases the labelled bottles to an output wheel.
More specifically, the carousel comprises a plurality of labelling units which are equally spaced along a peripheral edge of the carousel and are moved by the latter along the above-mentioned circular path.
Each labelling unit comprises a supporting assembly adapted to support the bottom wall of a relative bottle and an upper retainer adapted to cooperate with the top portion of such bottle, to hold it in a vertical position during the rotation of the carousel about its vertical axis.
Each supporting assembly comprises a vertical hollow supporting mount, secured to a horizontal plane of a rotary frame of the carousel; and a cylindrical receiving member, which engages the supporting mount in sliding and rotating manner with respect to its vertical axis, and is adapted to carry a relative bottle on its top surface and a relative label on its lateral surface.
The receiving members are displaced by a cam and tappet device between a raised position and a lowered position, while moving along the above mentioned circular path.
In the lowered position, the receiving member is fully retracted within the relative supporting mount, so that the top surface of each receiving member is flush with the top surface of the supporting mount. At the output wheel and at the bottle input wheel, each receiving member is located in its lowered position, so that the bottles are transferred onto and from the carousel along the same transfer horizontal plane.
In the raised position, each receiving member protrudes from a top surface of the relative supporting mount and is adapted to receive a relative label on its lateral surface from the label input wheel; in particular, the label is wrapped around the receiving member such that the opposite vertical edges of the label overlap one another. In order to produce this complete wrapping, the receiving member is rotated about its vertical axis during the transfer of the label from the label input wheel. The label is retained on the lateral surface of the receiving member by suction; for this purpose, at least a region of the lateral surface of the receiving member is provided with a plurality of holes, which are connected to a pneumatic suction device.
After having welded the overlapping edges of the tubular label, the suction is released and the receiving member is lowered, so as to produce the insertion of the relative bottle downwards inside the tubular label, therefore making the ensemble of the bottle and the surrounding label ready to be transferred to the output wheel.
The known labelling machines of this kind, working with the so-called “sleeve labels”, are not suitable to work also with the so-called “roll labels”, because the latter have to be stuck to the external surfaces of the bottles without providing vertically movable receiving members, i.e. without vertically moving the bottles. Indeed, in carousels provided to support and transfer bottles onto which labels are applied by means of glue, the supporting assemblies of the labelling units are simplified in comparison to the above described ones.
A need is felt to provide a single machine that can be configured by means of a relatively low number of operations to apply either the so-called “sleeve labels” or the so-called “roll labels”, without removing or changing components from all the labelling units of the carousel.
Examples provide a labelling machine, which allows to meet the above mentioned needs in a straightforward and low-cost manner.
Such examples are claimed in claim 1.
A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
a-6h schematically show a sequence of operations to set the cam and tappet device of
Number 1 in
Machine 1 comprises a conveying device that serves to bend and weld labels 2 in a tubular configuration (
In the embodiment as illustrated on the
The carousel 7 receives a succession of unlabelled bottles 3 from an input wheel 8, which cooperates with carousel 7 at a transfer station 9 and is mounted to rotate about a respective longitudinal axis C parallel to axis B. The rotation of the input wheel 8 is continuous and synchronized with the rotation of carousel 7.
The carousel 7 also receives a succession of rectangular or square labels 2 from an input drum 10, which cooperates with carousel 7 at a feeding station 11 and is mounted to rotate continuously about a respective longitudinal axis D parallel to axes B and C.
The carousel 7 releases a succession of labelled bottles 3 to an output wheel 12, which cooperates with carousel 7 at a transfer station 13 and is mounted to rotate about a respective longitudinal axis E parallel to axes B, C and D. The rotation of the output wheel 12 is continuous and synchronized with the rotation of carousel 7.
The carousel 7 comprises a plurality of operating or labelling units 15, which are equally spaced about axis B, are mounted along a peripheral edge of carousel 7, and are moved by carousel 7 along a circular path P extending about axis B and through transfer stations 9, 11 and 13. As shown in
With reference to
Each unit 15 is adapted to receive a relative bottle 3 from input wheel 8 in a vertical position, i.e. coaxially with the relative axis F, and to hold said bottle 3 in such position along path P from transfer station 9 to transfer station 13.
Units 15 being identical to each other, only one is described below for the sake of simplicity and clarity; it is clear that the features described hereafter are common to all the labelling units 15.
In particular, unit 15 comprises, above the rotary table 14 of carousel 7, a supporting assembly 17 adapted to support the bottom wall 4 of the relative bottle 3 and an upper retainer 18 adapted to cooperate with the top neck 5 of the bottle 3.
In particular, supporting assembly 17 comprises:
More specifically, the top end of the receiving member 22 is defined by a support plate 21, on which the bottle 3 rests. The support plate 21 is carried by a top portion of the lateral wall 23 via the interposition of a bearing (not visible), so as to be angularly free from lateral wall 23. In this way, rotational movements of the lateral wall 23 about axis F are not transmitted to the bottle 3.
Receiving member 22 can be moved along axis F between a lowered position and a raised position by means of a cam and tappet device 24, which will be described later in greater detail. In the lowered position, the receiving member 22 is completely retracted within the supporting mount 20, so that support plate 21 is substantially flush with a top surface 25 of the supporting mount 20. In the raised position, receiving member 22 protrudes from the top surface 25 of the supporting mount 20 and is adapted to receive, on the outer surface of its lateral wall 23, a label 2 made of heat-shrinkable film material from the input drum 10.
More specifically, with reference to
As shown in
In an analogous manner (
At the transfer station 11, lateral wall 23 of each receiving member 22 is rotated about the relative axis F in order to produce the complete wrapping of the relative label 2, coming from input drum 10, on its outer surface. In particular, each label 2, fed by input drum 10, is wrapped around the relative receiving member 22 so as to form a cylinder with the opposite vertical edges 34 overlapped one another.
More specifically, holes 33 extend only on a given portion 36, hereafter referred to as “suction portion”, of lateral wall 23. Suction portion 36 has an arc-shaped cross section along a plane orthogonal to axis F and is sized in the circumferential direction so as to cooperate with two portions 37 of the relative label 2, which are adjacent, respectively, to the vertical edges 34.
In greater detail, suction portion 36 is divided into two distinct vertical regions 38, 39 by an elastically deformable, vertical strip pad 40, on which vertical edges 34 of a relative label 2 are placed in an overlapped configuration.
Strip pad 40 defines, in a known manner, the contrasting element for a welding device 44 (known per se and only schematically shown in
Regions 38, 39 are located on opposite sides of strip pad 40. Holes 33 communicate with the above mentioned pneumatic suction device through an inner space of the receiving member 22 and through an inner space in a top portion 42 of the supporting mount 20 (
In the light of the above, receiving member 22, during travel of the relative unit 15 along path P, is subjected to distinct movements in different operative steps of the labelling machine 1:
With reference to
Rotation of the driving shaft 47 is synchronized with the rotation of the input drum 10 and with the rotation of the carousel 7 and is operated by an actuator (schematically shown in
Vertical displacement of the driving shaft 47 is operated by the cam and tappet device 24 independently from the rotation operated by the actuator 46. The cam and tappet device 24 comprises a cam device 51 (
In particular, end portion 59 is coupled to collar 60 by means of an annular element 64, which is fastened to supporting pin 55 and to a side portion of collar 60, and is guided by slot 58 in a direction parallel to axis F. Therefore, slot 58 defines a constraint that prevents collar 60 and cam follower 52 from rotating about axis F. Therefore, any displacement transmitted to cam follower 52 results in an axial displacement of the driving shaft 47 and receiving member 22 between the lowered and raised positions. A spring 65 is provided inside the supporting mount 20 to push collar 60 upwards and, therefore, avoid axial play during displacement of cam follower 52.
With reference to
Track Q of cam 67 is used to perform the second labelling technique, is parallel to the circular path P of the units 15 and lies on a horizontal plane, i.e. a plane perpendicular to axis B, in order to maintain all the engaging cam followers 52 at a given height, that corresponds to the lowered position of the receiving members 22.
On the other hand, track R of cam 68 is shaped so as to move the cam followers 52 along the respective slots 58 to perform lifting and lowering of the respective receiving members 22 when machine 1 is used according to the first labelling technique.
Cam and tappet device 24 comprises a selection device 75 to set cam device 51 in the first or the second configuration. Selection device 75 comprises two switch devices 76, 77 located, respectively, at points 70b and 70a, i.e. where ramps 72,73 meet track Q: switch device 76 comprise at least one element that can be moved in two positions, to deviate the cam followers 52 arriving from portion 70 into ramp 72 or, respectively, into a remaining portion 78 of track Q; analogously switch device 77 comprise at least one element that can be moved in two positions, to channel cam followers 52 from ramp 73 or, respectively, from portion 78 into portion 70.
In particular, the movement of the element or, the elements, of switch device 76 set one of two guides 76a,76b at point 70b; analogously, the movement of the element or, the elements, of switch device 77 set one of two guides 77a,77b at point 70a.
In the first configuration, guides 76a and 77a join portion 70 to ramps 72,73; in the meantime, guides 76b and 77b are located out of path R, in particular under cams 67,68, so as not to be engaged by cam followers 52. In the second configuration (
Switch device 76, 77 comprise respective actuators 82, 83, located beneath cam 67, controlled to move the above-mentioned movable elements and select guide 76a or 76b and, respectively, select guide 77a or 77b. In particular, elements of switch devices 76 are three in number, are indicated by reference numbers 80a,80b, 80c, are arranged side by side along a direction parallel to track Q and path P, and are symmetrical to elements 81c,81b,81a of switch device 77, with respect to a halfway plane on which axis B lies. Elements 80a,80b,80c and elements 81a,81b,81c can slide along directions parallel to axes B and F under the action of the actuators 82,83. Each of elements 80a,80b,80c comprises a relative portion of guide 76a and a relative portion of guide 77a. Analogously, each of elements 81a,81b,81c comprises a relative portion of guide 76b and a relative portion of guide 77b.
a-6h schematically show a sequence of steps to adjust the cam device 51 from the first configuration to the second configuration, with a step-by-step rotating movement of the carousel 7. The first cam follower 52a to be deviated into track Q is shown in grey shadow, for sake of clarity. The width of elements 80a,80b,80c,S1a,81b,S1c is equal to half the pitch between the cam followers 52, and is higher than the diameter of each cam follower 52.
When the last cam follower 52b to be deviated into track Q engages the second element 80b, the first element 80a and the third element 80c are void (
When cam follower 52a is at the end of portion 78 (
A change of the cam device 51 from the second configuration to the first configuration can be performed in an analogous manner, by switching elements 80a,80b,80c and 81a,81b,81c in sequence to progressively set guide 76a instead of guide 76b and progressively set guide 77a instead of guide 77b.
Coming back now to
More specifically, the axial displacements of each movable member 86 are controlled in a known manner so as to maintain the same distance between its end portion 88 and the corresponding plate 21, during the movement of the relative unit 15 along path P from transfer station 9 to transfer station 13, independently of the vertical displacement of the receiving member 22 between the lowered and the raised positions, and so as to increase such distance at transfer stations 9, 13. In this way, bottles 3 are securely hold in their vertical positions during the travel from station 9 to station 13 and are free to be transferred at such stations 9 and 13 from input wheel 8 and to output wheel 12, respectively.
Operation of machine 1 will now be described with reference to the labelling of one bottle 3, and therefore to one labelling unit 15, according to the first labelling technique. Starting from the instant in which the receiving member 22 of unit 15 is located in the lowered position, within the relative supporting mount 20, the support plate 21 receives the unlabelled bottle 3 from input wheel 8. In this condition, the bottle 3, which rests on plate 21 carried by the receiving member 22, is hold in the vertical position by the combined action of the receiving member 22 and the relative upper retainer 18.
During the subsequent movement of unit 15 along path P (angle α in
At the transfer station 11, the input drum 10 reaches an angular position around axis D adapted to put the label 2 into contact with the receiving member 22 passing through such station; in this condition (angle β), a pure rotational movement of lateral wall 23 about axis F is obtained by operating the actuator 46, to produce complete wrapping of the label 2 around such lateral wall 23 (
When the label 2 reaches a cylindrical configuration with the opposite vertical edges 34 overlapped one another and arranged on strip pad 40, the label 2 is ready to be welded along the edges 34 by activation of the welding device 44 (angle γ).
During the last part of the path P (angle δ), ramp of cam 68 causes the receiving member 22 to return towards the lowered position within the relative supporting mount 20, so as to produce the insertion of the bottle 3 inside the so formed tubular label 2.
A heat-shrinking step (not shown) can be then performed on the bottles 3 exiting from the carousel 7 to obtain shrinking and adhesion of the label 2 to the bottle external surface.
When a change from the first to the second labelling technique is requested, the selection device 75 is operated to change configuration of the cam device 51. Accordingly, cam followers 52 change their track from cam 68 to cam 67, along one turn of carousel 7 about axis B. Once the second configuration is reached, receiving members 22 of units 15 remain in the lowered position, within the relative supporting mount 20, along all the path P. In this condition, it is possible to feed labels (called “roll-labels”) made of a material different from heat-shrinkable film. In the meantime, glue dispenser or glue applicator 29 is activated to apply glue on the back surfaces of such labels 2, and the position of input drum 10 is adjusted to bring the back surface of labels 2 directly onto the outer surface of the respective bottles 3, without the need of the receiving members 22.
The advantages of machine 1 according to the present subject matter are clear from the above description. In particular, the cam device 51 permits to use the same machine 1 for processing either the so-called “roll 5 labels”, to be covered with glue and to be stuck directly onto the external surfaces of the bottles 3, or the so called “sleeve labels”, to be wrapped and shrunk around the bottles 3.
The change in the labelling technique only requires to operate the selection device 76 without dismantling and reassembling the cam and tappet device 24.
Clearly, changes may be made to labelling machine 1 and labelling units 15 as described and illustrated herein without, however, departing from the scope of protection as defined in the accompanying claims.
In particular, the number of elements 80,81 in each of switch devices 76,77, the width of elements 80,81 along track Q, and the movement of elements 80,81 with respect to structure 66 could be different from the ones envisaged by way of example.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2010/000124 | 3/22/2010 | WO | 00 | 11/30/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/117895 | 9/29/2011 | WO | A |
Number | Name | Date | Kind |
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7870882 | Panzetti | Jan 2011 | B2 |
Number | Date | Country |
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56-048938 | May 1981 | JP |
2005-536414 | Dec 2005 | JP |
WO-2004020291 | Mar 2004 | WO |
Entry |
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“International Application Serial No. PCT/IT2010/000124, International Preliminary Report on Patentability dated Sep. 25, 2012”, 5 pgs. |
“Japanese Application Serial No. 2013-500658, Office Action mailed Jan. 7, 2014”, (English Translation), 2 pgs. |
“Machine Translation of JP 56-48938A, published May 2, 1981”,7 pgs. |
“International Application Serial No. PCT/IT2010/000124, International Search Report mailed Nov. 30, 2010”, 3 pgs. |
“International Application Serial No. PCT/IT2010/000124, Written Opinion mailed Nov. 30, 2010”, 4 pgs. |
Number | Date | Country | |
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20130153150 A1 | Jun 2013 | US |