The present invention concerns itself with a fume cupboard, particularly a flow-optimized, energy-efficient fume cupboard.
Energy conservation is not only environmentally responsible, it also helps to lower the sometimes very high operating costs of a modern laboratory, in which it is not unusual for dozens of fume cupboards to be installed, each running 24 hours a day, 7 days a week. However, the most important quality of modern fume cupboards still consists in that they make it possible to work safely with toxic substances and prevent such substances from escaping from the work area of the fume cupboard. The measure of this safety is also called retention capacity. For this purpose, a detailed series of standards, “EN14175 Part 1 to Part 7” has been published, which among much else describes the effect of dynamic airflows on retention capacity. Many developments in the technical area of fume cupboards are therefore intended to address the question of how the energy consumption of such fume cupboards can be reduced without diminishing their retention capacity.
As early as the 1950s, attempts were being made to improve the escape prevention capability of fume cupboards using an “air curtain”. This air curtain is created with the aid of air outlet nozzles provided on the side walls of the fume cupboard in the area of the front sash opening and is intended to prevent toxic fumes from getting out of the work area (U.S. Pat. No. 2,702,505 A).
In EP 0 486 971 A1 it was suggested to provide deflectors (“air foils”) with a flow-optimized contour on the front edge of the side columns and the front edge of the work plate. According to the teaching of EP 0 486 971 A1, these deflectors were designed to reduce delamination of the inflowing ambient air on the leading surface of the deflectors when the sash was open, and thus cause less turbulence. However, there is still an area behind these deflectors where turbulence can arise, because the inflowing ambient air can delaminate at the downstream end of the deflectors. This effect occurs with greater strength if ambient air flows into the fume cupboard at an angle to the side walls.
In GB 2 336 667 A, the retention capacity was improved further by providing profiles in the form of bearing surfaces at a distance from the front edge of the work plate and the side columns, so that ambient air is able to enter the interior of the fume cupboard not only along the profiles in the form of bearing surfaces but also through the usually funnel-like gap which exists between the profiles and the front edge of the work plate on one side and the side columns on the other The ambient air is accelerated in the funnel-like gap, so that the velocity profile of the exhaust gas is increased in the region of the side walls and the work plate.
A further milestone in increasing escape prevention while at the same time reducing the energy consumption of a fume cupboard was reached with the optimized supply of “stabilizer jets”. Since hollow profiles are provided both at the front edge of the work plate and on the frontal end faces of the side columns, it was possible to feed compressed air into the cavity in these profiles and blow it into the work area through openings provided in the hollow profiles in the form of compressed air jets. The advantage of this is that the stabilizer jets consisting of compressed air enter the work area of the fume cupboard along the side walls and along the work plate, i.e. along the regions which are critical in terms of the risk of turbulence (backflow areas) and can therefore detrimentally affect retention capacity. The compressed air jets in the region of the side walls and the bottom of the work area have several effects. Not only do they prevent delaminations of the incoming flows of air from the room at the downstream end of the hollow profiles, they also reduce any friction effects with the walls, so that turbulence and therewith also backflow areas are significantly reduced in these regions. The ambient air entering the work area slides as it were over dynamic cushion of air which moves backwards along the walls and the work plate towards the rear of the work area, where it is drawn out. At first glance, this seems contradictory, since the provision of compressed air jets uses more energy. However, it does affect the total energy balance of the fume cupboard positively, because the air velocity can be slowed in the other regions of the fume cupboard interior without impairing its retention capacity. With these stabilizer jets, the minimum quantity of exhaust air needed to ensure that the escape prevention capability of the fume cupboard fulfills the standardized regulations could be reduced with the front sash partly or fully open. An example of a fume cupboard equipped with stabilizer jet technology is described in DE 101 46 000 A1, EP 1 444 057 B1 and U.S. Pat. No. 9,266,154 B2.
While examining the flow field of the wall jets using “Particle Image Velocimetry” (PIV) measurements in fume cupboards equipped with conventional stabilizer jet technology, the inventors of the present invention were the first to observe that, in contrast to previous experiments with mist, in which no significant airflow delamination of the wall jets was detected, airflow delamination takes place a relatively short distance behind the plane of the front sash and dangerous backflow areas may consequently form at the side walls.
The main objective pursued with the present invention therefore consists primarily in further improving the escape prevention capability of a fume cupboard equipped with stabilizer jet technology, and at the same time further reducing its energy consumption.
This objective is solved with the features of claims 1 and 2. Optional or preferred features of the invention are described in the dependent claims.
Accordingly, the invention describes a fume cupboard for a laboratory, which fume cupboard has a housing in which a work area is located, delimited in the front by a front sash, at the bottom by a bottom plate and on each side by a side wall. The fume cupboard further comprises a first hollow profile disposed on a frontal end face of each side wall, wherein each first hollow profile contains a first pressure chamber which is in fluid communication with a multiplicity of first openings, from which air jets in the form of wall jets consisting of compressed air may be output into the work area along the respective side wall. The fume cupboard is characterized in that the size of the first openings and the air pressure that prevails in the first pressure chamber during proper user of the fume cupboard are selected such that the first pressure chamber can be connected fluidically to a compressed air system installed in the building without the side wall causing airflow delamination of the wall jets in a region extending from a front side of the work area at least as far as 25% of the depth of the work area.
On the other hand, the invention also provides a fume cupboard for a laboratory, which fume cupboard has a housing in which a work area is located, delimited in the front by a front sash, at the bottom by a bottom plate and on each side by a side wall. The fume cupboard further comprises a second hollow profile disposed on a frontal end face of the bottom plate, wherein the second hollow profile contains a second pressure chamber which is in fluid communication with a multiplicity of second openings, from which air jets in the form of bottom jets consisting of compressed air may be output into the work area along the bottom plate. The fume cupboard is characterized in that the size of the second openings and the air pressure that prevails in the second pressure chamber during proper user of the fume cupboard are selected such that the second pressure chamber can be connected fluidically to a compressed air system installed in the building without the bottom plate causing airflow delamination of the bottom jets in a region extending from a front side of the work area at least as far as 25% of the depth of the work area.
It is advantageous if the fume cupboard is equipped with both a first hollow profile and a second hollow profile.
According to a preferred embodiment of the invention, no airflow delamination of the wall jets from the side wall or of the bottom jets from the bottom plate occurs in the fume cupboard in a region extending from the front side of the work area at least as far as 50% of the depth of the work area.
More preferably, no airflow delamination of the wall jets from the side wall or of the bottom jets from the bottom plate occurs in the fume cupboard in a region extending from the front side of the work area at least as far as 75% of the depth of the work area.
Also preferably, a first and/or a second pressure transducer is/are provided which communicate(s) fluidically with the first and/or second pressure chamber.
According to an advantageous variant of the invention, the first and/or second pressure transducer comprises a first and/or second pressure transducer line, which is/are arranged in such manner that an end of the first and/or second pressure transducer line on the pressure chamber side terminates flush with an inner surface of the first and/or second pressure chamber.
It is also advantageous if a control device is provided which during proper operation of the fume cupboard sets the pressure of the in the first and/or second pressure chamber in a range from 50 Pa to 500 Pa, preferably in range from 150 Pa to 200 Pa.
The control device is preferably connected electrically to the first and/or second pressure transducer.
It is still more preferable if the control device is a pressure reducer or a mass flow controller which is arranged upstream of the first and/or second pressure chamber.
According to a further preferred embodiment of the invention, the pressure reducer or mass flow controller is disposed inside the housing.
When viewed at right angles to the direction of flow, a cross-sectional area of at least one of the first and/or second openings, preferably of all first and/or second openings, preferably lies in a range from 1 mm2 to 4 mm2.
When viewed at right angles to the direction of flow, a cross-sectional area of at least one of the first and/or second openings, preferably of all first and/or second openings, more preferably lies in a range from 1.8 mm2 to 3 mm2.
An advantageous variant of the fume cupboard is realized when at least one of the first and/or second openings, preferably all of the first and/or second openings is/are designed in such manner that the jet of compressed air exiting the first and/or second opening is delivered into the work area as a periodically oscillating wall jet (100) and/or as a periodically oscillating bottom jet (200).
It is also advantageous if the periodicity is in a range from 1 Hz to 100 kHz, preferably 200 Hz to 300 Hz.
According to a further preferred embodiment of the invention, the periodic oscillation of the wall jet and/or the bottom jet is generated entirely by non-moving components of the first and/or second hollow profile, which are preferably constructed as single parts.
It is preferable if the periodic oscillation of the wall jet and/or the bottom jet is generated by self-excitation.
It is also advantageous if at least one first and/or one second fluidic oscillator is/are provided, which comprise(s) the first and/or second opening, preferably a multiplicity of first and/or second fluidic oscillators are provided, each of which comprises a first and/or second opening, and which generate(s) the periodic oscillation of the wall jet/wall jets and/or the periodic oscillation of the bottom jet/bottom jets.
It is preferable if the first and/or second openings have a circular, round, oval, rectangular or polygonal shape.
One advantageous variant of the invention relates to a fume cupboard which is characterized in that at least one first and/or one second opening is fluidically connected to the first and/or second pressure chamber via a first and/or second elongated duct, and that the first and/or second duct has a length L, which is at least three times, preferably 4 times up to 11 times the length of the hydraulic diameter of a cross-sectional surface of the associated opening viewed at right angles to the direction of flow.
The invention will now be explained purely for exemplary purposes with reference to the accompanying drawing. In the drawing:
The perspective view of a fume cupboard 1 shown in
The basic layout of the fume cupboard according to the invention is largely similar to that of the fume cupboard 1 represented in
The fume cupboard 1 shown in
Front sash 30 is preferably of multipart construction such that when front sash 30 is opened and closed several vertically displaceable window elements slide behind one another telescopically. The front edge of the window element which is at the bottom when front sash 30 is in the closed position preferably has an aerodynamically optimized wing-like profile 32 (
At this point, it should be noted that front sash 30 may also be embodied as a two-part sliding window, both parts of which can be moved vertically in opposite directions. In this case, the parts moving in opposite directions are coupled to weights which counterbalance the mass of the front sash via cables or belts and pulleys.
A duct 63 is preferably located between baffle wall 40 and back wall 62 (
Hollow profiles 10 are provided on the frontal end faces of the side walls 36 of fume cupboard 1—the side walls are conventionally also called side columns. A hollow profile 20 is also provided on the frontal face of bottom plate 34.
When the phrase “on the frontal end face” is used in this document, the term is not be understood literally. Instead, it also refers to structures which are only provided or attached in the region of the frontal end face.
Similarly to the aerodynamically optimized wing profile 32 on the underside of the bottom front sash element 30, the wing-shaped leading edge 10a of the hollow profile 10 or the side column profile 10 (
Hollow profiles 10, 20 serve to introduce, “stabilizer jets”—compressed air jets 100, 200 consisting of compressed air—are introduced into the interior of the fume cupboard along side walls 36 and bottom plate 34. These compressed air jets are conventionally generated by a fan 70 (
The fume cupboard 1 represented in
If reference is made to a standard in this description and these claims, the reference is always to the currently valid version of the standard. This is stated explicitly because it is known that the regulations set forth in the standards are becoming steadily more stringent, so that a fume cupboard which satisfies the current standard will also satisfy the regulations of an earlier standard.
As is shown in
Although not illustrated in
A multiplicity of column retainers 44 are preferably provided on baffle wall 40 and may be affixed loosely in the rods to serve as holders for test setups in the interior of the fume cupboard.
As is shown in
The compressed air generated by fan 70 is first fed into hollow profile 20 disposed in the region of the front frontal end face of bottom plate 34. The compressed air generated by the fan is preferably fed into hollow profile 20 at a point approximately in the middle of the lengthwise extension of the laterally aligned hollow profile 20. In this way, it is ensured that the pressure drop in hollow profile 20 is approximately symmetrical relative to this point.
One might initially think that the energy consumption of fan 70 would worsen rather than improve the total energy balance of the fume cupboard, but in the Applicant's conventional Secuflow® fume cupboard the positive effect of the stabilizer jets 100, 200 made it possible to reduce the minimum exhaust air volumetric flow necessary to maintain the standard-specified escape prevention capability, i.e. the minimum volumetric flow that still satisfies the legal requirements regarding the escape prevention capability of the fume cupboard and which the exhaust air system installed in the building and connected to exhaust air collecting duct 50 must be able to generate. In this way, it was possible to lower the energy consumption of the fume cupboard by a greater amount than the energy consumption of the fan, which in turn has a positive effect on the total energy balance of the fume cupboard.
The multiplicity of spatially separate outlet openings 10d, 20d are positioned in hollow profile 10, 20 in accordance with the intended purpose of the respective fume cupboard 1. They may be spread irregularly over the length of hollow profile 10, 20 or they may follow a specific pattern, or they may even be arranged equidistantly and regularly relative to each other.
The hollow profiles 10, 20 may preferably be constructed integrally with the respective side wall 36 and/or bottom plate 34, e.g., as an extruded aluminium profile. It is also conceivable to attach and affix or otherwise fasten hollow profiles 10, 20 to the frontal end face of the respective side wall 36 and/or bottom plate 34.
The multiplicity of outlet openings 10d, 20d—with or without outlet duct 10c, 20c—may also be inserted in the respective hollow profile 10, 20 in the form of a profile strip or constructed integrally therewith.
The geometry shown in
In order to be able to compare the fluid dynamic characteristics of different ducts with different cross-sectional shapes through which a fluid flows, the “hydraulic diameter” is used. The term “hydraulic diameter” is well known to persons skilled in this field and serves as an operand which stands for that diameter of a flow duct having any cross section which manifests the same pressure loss for the same length and the same average flow velocity as a flow pipe with a circular cross section and the same diameter.
In the Applicant's conventional Secuflow® fume cupboard, the lengthwise dimension of outlet openings 10d, 20d, i.e. the extension of outlet openings 10d, 20d in the lengthwise direction of hollow profiles 10, 20 is equal to 30 mm, and the transverse dimension at right angles thereto is equal to 2 mm. For a rectangular outlet opening, the hydraulic diameter is calculated according to the formula dh=2ab/(a+b). If a=30 mm and b=2 mm, the hydraulic diameter of each outlet opening 10d, 20d in the conventional Secuflow® fume cupboard is equal to 3.75 mm and the surface area is 60 mm2.
In contrast to this, according to a preferred embodiment of the invention the surface area of the hollow profiles 10, 20 shown in
The lengthwise extension of the almost rectangular outlet openings 10d, 20d is preferably 3 mm, and the transverse dimension at right angles thereto is preferably 1 mm. This results in a hydraulic diameter of 1.5 mm. A hollow profile 10, 20 with outlet openings 10d, 20d of such designs was also used in the measurement series conducted as part of this invention. In the following text, these hollow profiles 10, 20 will also be referred to as “jet nozzles”.
According to another aspect of the invention, at least one outlet opening 10d, 20d, and preferably all outlet openings 10d, 20d provided in hollow profile 10, 20 communicate fluidically with pressure chamber 10b, 20b via a duct 10c, 20c which has a length L (
In the hollow profile 10a, 20a shown in
The measurement series conducted as part of the present invention suggest that the duct 10c, 20c communicating fluidically with preferably each outlet opening 10d, 20d should have a length L which is at least 3 times, preferably 4 times to 11 times the value of the hydraulic diameter of outlet opening 10d, 20d. Only with a duct length L that satisfies this condition is it possible to introduce compressed air jets into the interior of the fume cupboard for which a direction can be “specified” that is significantly more pronounce than for air jets which must only pass through a shorter duct. As a consequence, the opening angle of the compressed air jets 100, 200 spreading in the interior of the fume cupboard becomes smaller. In other words, at the time they emerge from outlet openings 10d, 20d, compressed air jets 100, 200 are already directed strongly enough to ensure that they remain as close as possible along side walls 36 and bottom plate 34.
Unlike this situation, the extruded aluminium hollow profiles 10, 20 used in the conventional Secuflow® fume cupboard have a thickness of 2 mm, i.e., the duct had a length L of just 2 mm before the outlet opening. The ratio of the length L to the hydraulic diameter (3.75 mm) was this considerably less than 1.
Angle α (
According to a further preferred embodiment of invention, instead of a duct 10c, 20c running in a straight line from pressure chamber 10b, 20b to outlet opening 10d, 20d (
In this context, it should be noted that the section shown in
The periodic oscillation is preferably generated by self-excitation and preferably with the aid of non-moving parts, which are preferably constructed integrally with hollow profile 10′, 20′. For this purpose measurements were taken in the course of the present invention with the aid of “fluidic oscillators”.
A distinctive feature of fluidic oscillators is that they generate a self-excited oscillation in the fluid passing through them. This oscillation results from the division of the fluid stream into a main stream and a substream. Whereas the main stream flows through the main duct 10c′, 20c′, the substream flows alternatingly through one of the two secondary ducts 10f′, 20f′ (
With the nozzle geometry of
As an alternative to the OsciJet nozzle geometry, nozzle geometries are conceivable which generate a non-periodic compressed air jet. In other words, such nozzle geometries produce a compressed air jet which sweeps back and forth with a stochastic motion. To produce non-periodic compressed air jets of such kind, reflux free fluidic components may be used, unlike those used in fluidic oscillators.
The PIV measurements of the flow field thus show very clearly that airflow delaminations can be prevented very effectively with both the Jet nozzle (
A series of PIV measurements were conducted with different control voltages of fan 70 (
After experimentally determining the control voltage of fan 70 at which a practically turbulence-free flow route without significant backflow areas was observed, the inventors turned to the question of what minimum volumetric flow rate would be needed to enable a turbulence-free flow field to be reproduced.
Given the small dimensions of the Jet and OsciJet nozzle outlet openings 10d, 20d and 10d′, 20d′, a measurement of the air outlet velocity using a hot-wire anemometer is not able to return reproducible results. In the case of the OsciJet nozzles, the hot-wire anemometer even oscillates together with the periodically oscillating stabilizer jets.
According to a further aspect of the invention, a method was then developed for determining the minimum volumetric flow rates. The associated test setup is represented in
In this context, the volumetric flow rate of the wall jets is determined in two steps. As shown in
In a second measurement step, as shown in
The volumetric flow rates derived therefrom are shown in
According to a further aspect of the invention, the inventors have concluded that given the substantially reduced volumetric flows it may now be possible to run a fully functional fume cupboard, i.e. a fume cupboard that fulfills the requirements of the DIN EN 14175 standard series, in compliance with the regulations using a compressed air system which is typically present in buildings. The person skilled in the art is aware that such compressed air systems installed in buildings are usually able to supply an air pressure in a range from 0 to 7 bar. Accordingly, an electrically powered fan may be dispensed with.
According to the invention, not all outlet openings 10d, 10d′ of side column profile 10, 10′ and not all outlet openings 20d, 20d′ of bottom plate profile 20, 20′ which are intended for the output of wall jets 100 or bottom jets 200 in the respective hollow profile 10, 20 have to have the nozzle geometry represented in
Number | Date | Country | Kind |
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10 2016 125 890.3 | Dec 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/084704 | 12/28/2017 | WO | 00 |