The present application claims the filing benefit of U.S. Provisional Application Ser. No. 63/089,170, filed Oct. 8, 2020, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates generally to laboratory shakers and, more particularly, to incubated shakers, including platform shakers and orbital shakers.
Incubated shakers, also referred to as thermal shakers, are well-known in the art to provide an automated mechanism to mix or stir liquids in one or more vessels under predetermined heated or refrigerated conditions within an incubated shaking chamber. These liquids are often contained in beakers, flasks, and other vessels which are placed on a shaker platform that oscillates horizontally, commonly referred to as a platform shaker or, alternatively, moves in a circular shaker motion, commonly referred to as an orbital shaker. This rotation of the platform in an orbital shaker allows the platform to move in a circular movement such that any point on the platform shares a common radius of rotation. Through this rotation, the incubated orbital shaker is able to homogeneously stir or mix liquid in a plurality of vessels irrespective of their position on the platform.
Movement of the platform within the shaker is provided by a shaker mechanism that is designed to move the platform in a desired motion and at a desired speed. The shaker mechanism is typically supported in a lower portion of the shaker housing and is operatively connected to the shaker platform.
The shaker mechanism is typically controlled by a controller that receives various setting parameters of the shaking process from a user via a user interface. These setting parameters may include, for example, shaking speed (RPM), incubated shaking chamber temperature, and shaking duration.
Under certain circumstances, the stirred or mixed liquids may escape from one or more of the vessels during the oscillating or orbital motion within the shaker and land on portions of the interior of the shaker. This may include situations where liquid overflows from its vessel while oscillating or rotating on the shaker platform, from a vessel breaking or accidentally releasing from its clamp, or from mishandling of the vessel while the shaker platform is at rest.
Due to the nature of the liquids being handled, it is important that all spills are cleaned up in a timely and thorough manner to avoid potential contamination during the future use of the shaker. For example, in some shakers, liquid spills can make their way onto surfaces within the shaker housing containing crevices that make it difficult to ensure the spill is fully cleaned up. This issue may be compounded if the spilled liquid contaminates non-removable parts of the shaker, making it difficult to wipe out and clean the parts in a thorough manner.
Furthermore, a release of liquids into the environment within the shaker could allow for potential leakage into the mechanical and electrical aspects of the shaker, thereby introducing potential corrosion and subsequent reduction in the useful shaker lifespan.
Therefore, in light of the aforementioned issues, a need exists for a laboratory shaker that allows for efficient containment and removal of spilled liquids within the shaker.
The present invention overcomes the foregoing and other shortcomings and drawbacks of laboratory shakers heretofore known. While the invention will be discussed in connection with certain embodiments, it will be understood that the invention is not limited to these embodiments. On the contrary, the invention includes all alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention.
According to one embodiment, a laboratory shaker is provided having a shaker platform and a shaker mechanism that is operatively connected to the shaker platform. The shaker mechanism is configured to oscillate the shaker platform and at least one liquid-containing vessel supported on the platform.
A principle aspect of the present invention is the provision of a spill tray located beneath the shaker platform that has at least one aperture extending through the spill tray. The at least one aperture is configured to permit the operative connection of the shaker mechanism to the shaker platform through the aperture, wherein the spill tray is configured to contain spilled liquid from the at least one liquid-containing vessel.
In one embodiment, the laboratory shaker is configured to oscillate in circular shaker motion, although other shaking movements of the shaker platform are contemplated as well.
The laboratory shaker may include an insulated shaker chamber, with the shaker platform and the spill tray each being located within the insulated shaker chamber.
In one embodiment, a platform support is operatively connected to the shaker mechanism, with the platform support being located beneath and operatively connected to the shaker platform.
In one embodiment, the platform support entirely overlies the at least one aperture extending through the spill tray during oscillating movement of the shaker platform. Alternatively, the platform support may at least partially overlie the at least one aperture extending through the spill tray during oscillating movement of the shaker platform.
The spill tray may be removable from the laboratory shaker so that the spill tray may be separately sanitized.
According to one embodiment, the spill tray includes a base collecting area configured to contain spilled liquid from the at least one liquid-containing vessel. In one embodiment, the spill tray may include a bottom wall defining the base collecting area and an upstanding boss formed in the bottom wall of the spill tray that has a top wall. The at least one aperture extends through the top wall of the upstanding boss, and the upstanding boss may be at least partially surrounded by the base collecting area.
In one embodiment, the upstanding boss includes a raised lip portion that defines the at least one aperture extending through the top wall of the upstanding boss.
Other objects, features and advantages of the present invention will be readily understood after reading the following detailed description together with the accompanying drawings.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description given below, serve to explain the invention.
Referring now to the figures, and to
In the closed position, the shaker 10 defines an incubated shaker chamber 18 that is enclosed within the housing assembly 14 and the pivotal cover 16. As shown in
As those of ordinary skill in the art will appreciate, the vessels 26 supported within the incubated chamber 18 may comprise flasks, beakers, jars, test tubes and/or vials, or any other suitable vessel configured to contain liquid therein and commonly used with incubated shakers. Moreover, it will be appreciated that the construction of the shaker platform 20, and/or the vessel supports, such as the spring-biased clamps 24, may be modified as understood by those of ordinary skill in the art for a particular shaking application without departing from the spirit and scope of the present invention.
To move the pivotal cover 16 between the open position (
In one embodiment, the incubated shaker 10 includes a front panel 34 having a user control display 36 that may be used by a user to set or program various parameters of the shaking process. The user control display 36 may comprise a flat panel touchscreen as shown in
In one embodiment, the shaker 10 includes a controller (not shown) that is electrically coupled to the user control display 36, a shaker mechanism 38 (
As shown in
As shown in
With specific reference to
The rotational movement of the triangular linkage 58 is transferred to the platform support 42 through a connection with a spacer plate 66. The spacer plate 66 is fastened to both the platform support 42 and the triangular linkage 58 via fasteners (not shown). In alternative embodiments, the size of the spacer plate 66 may be adjusted to adapt to other incubated shaker models.
During use of the incubated shaker 10, it is not uncommon for liquid to spill from one or more of the vessels 26 during a shaking operation which may be caused by the liquid overflowing from its vessel 26 while oscillating or rotating on the shaker platform 20. Liquid spillage within the incubated shaker 10 may also occur, for example, from a vessel 26 breaking or accidentally releasing from its clamp 24, or from mishandling of the vessel 26 while the shaker platform is at rest.
According to a principle aspect of the present invention, the incubated shaker 10 includes a spill tray 68 that is mounted within the incubated shaker chamber 18. The spill tray 68 may be optionally removable from the shaker 10 and be made of a corrosion-resistant metal or comprise a molded component made of suitable synthetic material, with the spill tray 68 being configured to contain the spilled liquid so as to prevent the spilled liquid from flooding the lower portion of the housing assembly 14 or contacting the shaker mechanism 38 or any electronics located within the incubated shaker 10.
As best shown in
To prevent a spill from reaching the shaker mechanism 38, the base collecting area 72 comprises a concave depression or well (see
In one embodiment of the present invention, the aperture 88 is configured to permit operative connection of the shaker mechanism 38 with the shaker platform 20 through the aperture 88. In other words, mechanical connection of the shaker mechanism 38 with the shaker platform 20 is accommodated via the aperture 88. The aperture 88 provides an opening through which a mechanical connection of the shaker mechanism 38 with the shaker platform 20 may be achieved, as well as providing sufficient clearance for movement of the operative connection of the shaker mechanism 38 with the shaker platform 20 within the opening during the shaking process.
In one embodiment as shown in
In the event that liquid spills onto the platform support 42, the downturned lip 90 of the platform support 42, in cooperation with both the upstanding boss 84 and the raised lip portion 86, helps to redirect the liquid into the base collecting area 72 and away from the aperture 88.
While a single aperture 88 is shown in
In one embodiment, the side walls 74 of the spill tray 68 include angled portions extending generally from a mid-portion of the spill tray 68, and connecting with the rear wall 76. The side walls 74 allow the gasket 32 of the pivotal cover 16 to seal with opposing surfaces of the housing assembly 14. The rear wall 76 of the spill tray 68 includes a pair of open-ended, elongated slots 92 that allow for the movement of the parallel linkages 30 of the pivotal cover 16 as the pivotal cover 16 is moved between the open and closed positions.
The rear wall 76 further includes an opening 94 that is sized to be covered by a venting panel 95 secured to the rear wall 76 that allows for the transfer of conditioned air (heated or cooled) from the temperature control system (not shown) into and out of the incubated shaker chamber 18. To aid in temperature regulation, the spill tray 68 may include insulation trays 96 attached to the side walls 74. Additionally, a base insulating portion 98 may be attached beneath the spill tray 68 via fasteners 100 that are secured through apertures 102 provided in the front and rear mounting portions 78, 80 of the spill tray 68. In addition to temperature regulation, the base insulating portion 98 serves to mount the shaker mechanism 38 in place while reducing noise and mechanical vibrations emanating from the shaker mechanism 38.
In the event of a spill, the user may remove the shaker platform 20 by first unfastening the fasteners (not shown) used to secure the shaker platform 20 to the platform support 42.
With the shaker platform 20 separated from the platform support 42 and removed from the incubated shaker 10 as shown in
Should further access to the lower portion of the incubated shaker 10 be necessary, such as to access the shaker mechanism 38 and/or any internal electronics, the user may first unfasten the fasteners (not shown) used to secure the platform support 42 to shaker mechanism 38. Next, the user may remove the platform support 42 from the incubated shaker 10.
The spill tray 68 is advantageously removable from the incubated shaker 10 in one embodiment by the user first removing the fasteners 100 located at the front and rear mounting portions 78, 80 of the spill tray 68. With the spill tray 68 now unfastened from the housing assembly 14, the user may remove the spill tray 68 from the incubated shaker 10 to access the lower portion of the housing assembly 14 which was previously located beneath the bottom wall 70 of the spill tray 68. If necessary, the removed spill tray 68 may be conveniently sanitized by any suitable method outside of the incubated shaker 10.
Turning now to
The incubated shaker 110 of this embodiment includes many of the same or similar elements as those previously described in connection with the embodiment of incubated shaker 10, and these elements have been provided with similar reference numbers in the “100” and “200” series where the elements are substantially the same or similar to the corresponding elements described in connection with incubated shaker 10
For example, the incubated shaker 110 of this embodiment includes a housing assembly 114, a pivotal cover 116, a front panel 134, a user control display 136, a power switch 140, an incubating shaker chamber 118, a handle 128, a pair of parallel linkages 130, a silicon gasket 132, a shaker platform 138, a platform support 142, and a shaker mechanism (not shown).
With reference to
The primary differences in the incubated shakers 10 and 110 are as follows: the rear wall 176 of this embodiment now includes two separately defined openings 194a, 194b and a pair of closed-ended, elongated slots 192. Each of the openings 194a, 194b is sized to be covered by a venting panel 195 that allows for the transfer of conditioned air (heated or cooled) from a temperature control system (not shown) located in a rear portion of the incubated shaker 110 into and out of the incubated shaker chamber 118. The pair of the elongated slots 192 allow for the movement of the parallel linkages 130 when the pivotal cover 116 is moved between the open and closed positions.
In this embodiment, the base collecting area 172 of the spill tray 168 includes a raised portion 204 located proximate to a lateral midpoint of the base collecting area 138 that extends to the upstanding boss 184. This raised portion 204 helps to accommodate for the different structural design of the incubated shaker 110.
While an incubated laboratory shaker has been described herein according to an exemplary embodiment, it is contemplated that the spill tray of the present invention may be used with other types of laboratory shakers as well, such as a platform shaker, for example. The spill tray of the present invention may be used with a laboratory shaker that may not be incubated and/or the movement of the shaker platform may not be orbital, but rather the shaker platform may oscillate horizontally according to a non-orbital movement.
While the invention has been illustrated by various embodiments described in considerable detail, it is not the intention of the Applicant to restrict or limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The broader aspects of this invention are therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without changing the spirit or scope of the Applicant's general inventive concept.
Number | Date | Country | |
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63089170 | Oct 2020 | US |