Power consumption of digital integrated circuits is proportional to the square of applied voltage. The electronics industry has continually been driving power supply voltage levels ever lower as a means to reduce power consumption. At the same time, power density levels of integrated circuits have been increasing. As a result, the demand for low voltage/high current capacity power supplies has been ever growing.
Meanwhile, power distribution favors high voltage as a means to reduce copper losses and also the amount of copper required. As a result of the disconnection between power distribution and integrated circuit load requirements, a great burden is placed upon the power converter electronics to provide conversion of power from high voltage distribution grid down to the low voltage electronic load.
Traditional means of interfacing the low-voltage electronic loads to the distribution grid is through the use of one or several AC/DC and DC/DC power converters. IT equipment generally takes an AC input, rectifies the AC input to DC and provides voltage conversion to an intermediate bus voltage supply, between 12-56V for distribution within the IT equipment. One or more DC/DC converters step down the intermediate bus voltage to the low voltage supply required by the electronic loads.
The system and circuitry described herein utilizes a ladder of shunt circuitry to regulate output voltage provided to loads. The cost and efficiency of converting a unit of power from the grid to the load is generally a function of the conversion ratio (Vgrid/Vload) and the number of converter stages. Thus, the cost of the power converters, and subsequently converter losses, may be reduced by providing a means of (a) eliminating power converter stages and/or (b) increasing the power converter output voltage requirements. Advantages of the technology described herein include reducing a burden on power converter circuits, regulating output voltage with smaller power consumption, and allowing realization of potential cost and efficiency savings.
In one embodiment, disclosed herein is a voltage regulator circuit for regulating output voltages across a plurality of loads at a plurality of output nodes. The output nodes include at least a first node, a second node, and a third node. A first load is coupled between a first output voltage at the first node and a second output voltage at the second node. A second load is coupled between the second output voltage at the second node and the third node. The voltage regulator circuit includes a first stage and a second stage coupled in series. The first stage includes a pass element coupled between the first node and the second node and in parallel to the first load. The pass element passes a current from the first node to the second node.
The second stage includes an error amplifier coupled to a reference voltage at a first input terminal and the second output voltage at a second input terminal. The error amplifier is configured to generate a control signal at an output terminal based on a comparison between the second output voltage and the reference voltage. The control signal is at a first polarity responsive to the second output voltage being greater than the reference voltage and at a second polarity responsive to the second output voltage being less than the reference voltage. The second stage also includes an adjustable element configured to adjust the current from the first node to the second node responsive to the control signal. The adjustable element increases the current responsive to the control signal at the first polarity and decreases the current responsive to the control signal at the second polarity to regulate the second output voltage at the second node.
In another embodiment, disclosed herein is a voltage regulator circuit for regulating output voltages across a plurality of loads at a plurality of output nodes. The output nodes include at least a first node, a second node, and a third node. A first load is coupled between a first output voltage at the first node and a second output voltage at the second node. A second load is coupled between the second output voltage at the second node and the third node. The voltage regulator circuit includes a first stage and a second stage coupled in series. The first stage includes a first voltage controlled oscillator coupled to a first reference voltage. The first voltage controlled oscillator is configured to output a first clock signal to the first load.
The second stage includes an error amplifier coupled to a second reference voltage at a first input terminal and the second output voltage at a second input terminal. The error amplifier is configured to generate a control signal at an output terminal based on a comparison between the second output voltage and the second reference voltage. The control signal is at a first polarity responsive to the second output voltage being greater than the reference voltage and at a second polarity responsive to the second output voltage being less than the reference voltage. The second stage also includes a second voltage controlled oscillator configured to adjust a second clock signal output to the second load. The second voltage controlled oscillator decreases a frequency of the second clock signal responsive to the control signal at the first polarity and increases the frequency of the second clock signal responsive to the control signal at the second polarity to regulate the second output voltage at the second node.
Additional aspects and advantages of the present disclosure will become readily apparent to those skilled in this art from the following detailed description, wherein only illustrative embodiments of the present disclosure are shown and described. As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings (also “FIG.” and “FIGs.” herein), of which:
While various embodiments of the invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions may occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed. It shall be understood that different aspects of the invention can be appreciated individually, collectively, or in combination with each other.
In systems with a plurality of low-voltage loads of nominal current I and variance i, powering the loads from a high voltage source as a series-connected voltage ladder is possible. Such a topology may be used to reduce the cost of DC/DC converters or eliminate a converter stage entirely. In the case of digital integrated circuits, variance in the loading can exist between devices due to process, voltage and temperature differences. Further, integrated circuits may specify an operating voltage tolerance typically in the range of 3-5%. If left unregulated, an error may exist in the applied voltage to each device which can lead to (a) device malfunction and/or (b) damage to the device. Thus, a compensation mechanism is desirable to ensure stable and regulated voltage is provided to each load.
The topology described herein includes N loads of nominal current I and variance i stacked in a ladder circuit. A linear shunt regulator topology is extended to a ladder topology to compensate for loading mismatch, resulting in a regulated voltage at each stage in the ladder. The new topology is a stacked-shunt ladder regulator.
A stacked-shunt ladder regulator reduces a burden on power converter circuits, allowing realization of potential cost and efficiency savings. Furthermore, the regulator can be used in place of several DC/DC converters.
If unregulated, a ladder circuit of N loads, each with nominal load current I and variance i, may have a maximum voltage deviation of:
versus load variance i/I for afferent number of loads N.
versus the number N of loads for different load variances i/I. It is apparent from
becomes higher. In other words, the load variance may induce voltage variation, which may be an undesirable condition. Therefore, systems, apparatus, and methods described herein provide improved voltage regulation, which reduces voltage variation.
To remove this voltage deviation, a stacked-shunt ladder regulator circuit is used to compensate for the variance i which exists between loads. The stacked-shunt ladder regulator circuit can be understood by first considering a linear shunt regulator principle, then extending it to an N-stage ladder circuit.
A shunt regulator depicted in
V
out
=V
in
−I
in
R
pass
I
in
=I
out
+I
shunt
In some embodiments, as Iout changes from light load to heavy load, Ishunt reacts in an equal and opposite manner to keep Iin constant, and as a result Vout is regulated to a constant voltage. By sinking more or less current through the shunt, the dropout voltage IinRpass may be adjusted as necessary to fix Vout to the desired voltage. More specifically, to regulate the output voltage Vout, the error amplifier U1 compares the output voltage Vout at node N2 to the reference voltage Vref and generates a control signal ctrl. If the output voltage Vout at node N2 is greater than the reference voltage Vref, the control signal ctrl will have a positive polarity. The greater the magnitude of the control signal ctrl with the positive polarity, the more Ishunt increases which causes Iin to increase and the output voltage Vout at node N2 to decrease. However, if the output voltage Vout is less than the reference voltage Vref, the control signal ctrl will have a negative polarity. The greater the magnitude of the control signal ctrl with the negative polarity, the more Ishunt decreases which causes Iin to decrease and the output voltage Vout at node N2 to increase.
The efficiency of the shunt regulator is as follows:
Based on the above, the shunt regulator can hold the following properties/characteristics:
A stacked-shunt ladder regulator extends the principle of the shunt regulator into a ladder circuit topology. The topology finds cost-effective use in systems with several low-voltage loads for tight voltage regulation, and which may not be referenced to the system ground. Loads with small variance in power dissipation may be ideal to minimize losses in the shunt elements.
A stacked-shunt ladder regulator with two stages according to one embodiment is described in
Each load is regulated to equal voltage, thus Vin=2Vout, where Vout is the voltage across each of the loads Iload1 and Iload2. In an N-stage ladder where there are N loads, Vin=NVout. Now, the pass and shunt elements compensate for load variance i, instead of the min-to-max load variation as in the traditional shunt regulator topology.
The pass element Rpass may be sized to accommodate for the maximum load spread between Iload1 and Iload2, in contrast with the traditional shunt regulator where the pass element Rpass may be sized to source the maximum load current.
The efficiency is:
Pout is the total output power, Ploss is the power loss by the pass element Rpass and the NMOS M1, Iload1 is the current of the load Iload1, Iload2 is the current of the load Iload2, Ipass is the current through the pass element Rpass, and Ishunt is the current through NMOS M1.
Maximum or increased efficiency occurs when Iload1=I−i and Iload2=I+i. In this case, the shunt element is off while Rpass conducts 2i:
The minimum or decreased efficiency occurs when Iload1=I+i and Iload2=I−i. In this case, the shunt element conducts 4i while Rpass conducts 2i:
Thus, the ladder topology's efficiency may be a factor of the normalized variance i/I between loads. In systems where the load variance, and spread between loads, can be managed effectively, power losses can be kept within acceptable levels. Efficiency versus normalized variance i/I is plotted in
Consecutive stages of loads and shunt elements may be added under a 2-stage ladder in series to form the N-stage ladder circuit according to another embodiment, shown in
Non-limiting examples of a pass element include resistors, capacitors, inductors, and another electronic circuit. In some embodiments, a pair of stages may be inserted with another electronic element/circuit. In some cases, there may be a variation in the circuitry; for instance, the unregulated stage may be simply a pass device (e.g., resistor or diode) instead of a load in parallel with the pass element Rpass, similar to traditional shunt topology.
The input voltage, Vin, may be divided evenly among the loads in the ladder, that is, Vout=Vin/N where Vout is the supply voltage for each load. The choice of N for a given load generally depends on the available Vin, which is the intermediate bus voltage provided by the IT equipment's AC/DC power supply unit (PSU), typically 12V, 24V, 48V or 56V. For example, a 12V input and loads with nominal operating voltage of 0.8V may require a ladder of 15 stages to regulate the supply voltages to the nominal 0.8V.
Efficiency for the N-stage ladder is:
Maximum or increased efficiency occurs when Iload1=I−i and Iload,n=I+i. In this case, the shunts are off while Rpass conducts 2i:
Minimum or decreased efficiency occurs when Iload1=I+i and Iload,n=I−i. In this case, the shunts conduct 4i while Rpass conducts 2i:
Efficiency versus number of stages, with normalized load variance of 10% is plotted in
Based on the above, the linear stacked-shunt ladder topology may hold one or more of the following properties/characteristics:
The stacked-shunt ladder regulator described herein comprises an adjustable shunt element. The adjustable shunt element comprises an NMOS. However, in other embodiments instead of an NMOS, other devices may be used to provide the same result, including but not limited to, p-type metal-oxide-semiconductor (PMOS) transistors and NPN/PNP-type bipolar junction transistors (BJTs). Some circuit modifications may accommodate specific shunt elements. For example, PMOS/PNP devices are naturally high-side shunts while NMOS/NPN devices are low-side shunts.
To utilize PMOS/PNP shunts, the unregulated stage becomes ground-referenced as shown according to still another embodiment in
The second stage includes a capacitor C2, a PMOS M2, an error amplifier U2, the pass device R2, the node N2 and a node N3. A first end of the capacitor C2 is connected to node N2 and a second end of the capacitor C1 is connected to node N3. The source of the PMOS M2 is connected to node N2 and the drain is connected to node N3. The gate of the PMOS M2 is connected to the output of the error amplifier U2. A positive input terminal of the error amplifier U2 is connected to node N2 and a second end of the pass device R2 is connected to a negative input terminal of the error amplifier U2. A first end of a pass device R3 from the third stage is also connected to the negative input terminal of the error amplifier U2. A load I2 is connected between node N2 and node N3.
Each of the subsequent stages includes the same components and is connected to the preceding stage as described for the second stage, except for the nth stage, which is that last stage that is unregulated. As described above the unregulated stage is ground-referenced. The last stage includes capacitor Cn, pass device Rn, and node N. A first end of the capacitor Cn is connected to node Nn and a second end of the capacitor Cn is connected to ground. A first end of the pass device Rn is connected to a negative input terminal of an error amplifier Un−1 from the preceding stage and a second end of the pass device Rn is connected to ground. A load In is connected between node Nn and ground.
According to the various embodiments herein, properties and/or characteristics of loads suitable for the ladder topology include, but not limited to, (a) low current transient characteristics (relatively constant current or controlled current device); (b) a start-up mechanism to control the ramp rate of current from idle load to full load; and (c) once at full load, remain at full load until power is removed from the system. The system as a whole may consist of several similar loads described above with properties (a)-(c). In one embodiment, each load is an application-specific integrated circuit (ASIC) designed to perform Bitcoin mining operations, such as computing cryptographic hashes at a high rate.
A small signal model of the circuit can be obtained by considering only one feedback loop and its loading effects. An example small signal model is shown in
An N-stage series-parallel resistor/capacitor output loading can be simplified as shown in
In this simplified model, there exists two poles and one zero in the transfer function. First, an isolated pole formed in the feedback path by the MOSFET gate capacitance:
A second pole is formed by the loading capacitance:
Finally the zero is formed by the series resistance with the loading capacitance:
In some embodiments, the laddered shunt circuitry comprises one or more series-connected loads. The load current is directly proportional or inversely proportional to clock frequency. For instance, a clock operates in a nominal frequency of 1 GHz for a load current 1 A; when the clock operates in slightly higher frequency, say 1.1 GHz, the load current is driven with 1.1 A. Non-limiting examples of the nominal frequency include a frequency between 1 Hz and 10 Hz, or between 10 Hz and 100 Hz, or between 100 Hz and 1K Hz, or between 1K Hz and 10K Hz, or between 10K Hz and 100K Hz, or between 100K Hz and 1 G Hz, or between 1 G Hz and 10 G Hz, or 10 G Hz and higher.
As the output voltage Vout2 deviates from the second reference voltage Vref, the error amplifier U1 oppositely trims the clock CLK2 of load Iload2 from its nominal frequency until the output voltage Vout2 matches the second reference voltage Vref. This action is referred to as auto-balancing since the control circuits automatically equalize the load currents to achieve per-load voltage regulation.
More specifically, to regulate the output voltage Vout2, the error amplifier U1 compares the output voltage Vout2 to the second reference voltage Vref and generates a control signal ctrl. If the output voltage Vout2 is greater than the second reference voltage Vref, the control signal ctrl will have a negative polarity. The greater the magnitude of the control signal ctrl with the negative polarity, the more the second VCO decreases the frequency of the clock CLK2 in order to decrease the output voltage Vout2. However, if the output voltage Vout2 is less than the second reference voltage Vref, the control signal ctrl will have a positive polarity. The greater the magnitude of the control signal ctrl with the positive polarity, the more the second VCO increases the frequency of the clock CLK2 in order to increase the output voltage Vout2.
If unregulated, a ladder circuit of N loads, each with nominal load current I and variance i, has a maximum voltage deviation of:
versus i/I and number of loads N is plotted in
For digital integrated circuits, the load current may be proportional to the clock rate. Thus, it is conceivable to build a circuit which can trim the load current by means of adjusting the clock rate away from its nominal value to compensate for variance i described above.
An auto-balance circuit utilizes an error amplifier in negative feedback to drive a voltage-controlled oscillator. By comparing the load voltage to a reference, the error amplifier may create a control voltage representing the error between the desired load voltage and the actual load voltage. The control signal is fed into a voltage-controlled oscillator, which may trim the load's clock rate in opposition to the error in load voltage, until the error reaches 0.
The auto-balance circuit may ensure each load consumes equal current, thus maintaining equal voltage across each load, without consuming additional power. While system performance is affected, the power efficiency excluding the control circuits may be 100%.
In an embodiment, the system performance may be proportional to the clock rate, the worst case system performance can be determined given the above architecture. With a ladder of N loads, consuming nominal current I with variance i, the worst case performance (normalized) occurs when Iload1=1−i/I and Iload,N=1+i/I. In this condition, the reference load consumes the least power per unit performance while all others consume the most power per unit performance. Thus, Iload,N are scaled down by 2i/I to match Iload1. Expressed as performance efficiency, this becomes:
As N becomes large, the worst case performance impact approaches 2i/I, or twice the normalized load current variation. In other words, in some applications where there are too may stages, the overall performance may be deteriorated by a percentage of 2i/I.
A person of ordinary skill in the art will recognize many variations may exist based on the teaching described herein. The steps may be completed in a different order. Steps may be added or deleted. Some of the steps may comprise sub-steps. Many of the steps may be repeated as often as if beneficial to the platform.
Each of the examples as described herein can be combined with one or more other examples. Further, one or more components of one or more examples can be combined with other examples.
Reference is made to the following claims which are part of the present disclosure, including combinations recited by multiple dependent claims dependent upon multiple dependent claims, which combinations will be understood by a person of ordinary skill in the art and are part of the present disclosure.
While preferred examples of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such examples are provided by way of example only. It is not intended that the invention be limited by the specific examples provided within the specification. While the invention has been described with reference to the aforementioned specification, the descriptions and illustrations of the examples herein are not meant to be construed in a limiting sense. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. Furthermore, it shall be understood that all aspects of the invention are not limited to the specific depictions, configurations or relative proportions set forth herein which depend upon a variety of conditions and variables. It should be understood that various alternatives to the examples of the invention described herein may be employed in practicing the invention. It is therefore contemplated that the invention shall also cover any such alternatives, modifications, variations or equivalents. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
This application claims the benefit of U.S. Provisional Application No. 62/140,832, filed Mar. 31, 2015, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
62140832 | Mar 2015 | US |