The technical field relates to ladder attachment devices and, more specifically, to devices for anchoring a ladder to a roof or other structure.
A typical use of a ladder, such as an extension ladder or a telescoping ladder, involves the base of the ladder resting on the ground and an upper end of the ladder leaning against a support structure, such as a roof, tree, or utility pole. This usage of a ladder can be risky due to the general instability of a ladder leaning against a support. For instance, a ladder may slip or move due to uneven transitions between the ladder and the support structure, or when the support structure is a smooth or slippery surface (such as aluminum fascia of a roof top). In addition, ladders may slip out as a result of loose ground or wet surfaces, or may shift due to wind or accidental collisions. Further, quick movements by the user or overreaching may cause the ladder to become unbalanced, which can result in the ladder swaying or even tipping over.
Anchoring a ladder to the support structure via an anchoring device can stabilize the ladder and minimize movement. By one approach, a standard screw-type vise coupled to the ladder is clamped around a support structure by threading the movable jaw closer to the fixed jaw via a T-bar screw handle. However, threading the movable jaw into position can require many turns of the T-bar and does not quickly lock or release the clamp.
Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and/or relative positioning of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present disclosure. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment may be omitted in order to facilitate a less obstructed view of these various embodiments of the present invention. Certain actions and/or steps may be described or depicted in a particular order of occurrence when such specificity with respect to sequence is not actually required. The terms and expressions used herein have the ordinary technical meaning as is accorded to such terms and expressions by persons skilled in the technical field as set forth above except where different specific meanings have otherwise been set forth herein.
Further, the following description of illustrative embodiments according to principles of the present disclosure is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the disclosure are illustrated by reference to certain embodiments. Accordingly, the invention expressly should not be limited to such embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features.
As shown generally in
The anchor device 100 generally includes a main body 101 having a supporting base 102, a fixed clamping bracket 114 at one end of the base 102, a moving clamping bracket 130 as part of a moving clamp assembly 115, an elongate opening or track 108 in the base 102 along which the moving clamp assembly 115 moves, and a cam actuator 118. Specifically, the moving clamp assembly 115 can slide along the track 108, which allows the position of the moving clamping bracket 130 relative to the fixed clamping bracket 114 to be easily adjusted for clamping objects of different sizes. Pivoting the cam actuator 118 then tightens and locks the moving clamping bracket 130 in position against an object.
The main body 101 is defined in part by the supporting base 102, which may be generally rectangular and flat. Specifically, the supporting base 102 has first and second opposing surfaces 104, 106. The first surface 104, for instance, may be an “upper” surface which faces the clamping side of the anchor device 100, while the second surface 106 may be a “lower” surface and face away from the clamping side of the anchor device 100. The surfaces 104, 106 define a rectangular profile for the supporting base 102. Further, the surfaces 104, 106 are flat and smooth such that the moving clamp assembly 115 can be easily slid along the opening or track 108, and such that the moving clamp assembly 115 can be tightened firmly against the surfaces 104, 106 when the moving clamp assembly 115 is locked in position, as described further below. The opening or track 108 may have a generally rectangular shape and extends a substantial length of the base 102 between a first end 107 and a second end 109 of the base 102.
An attachment flange 110 extends axially from the lower surface 106 at the first end 107 of the supporting base 102. The attachment flange 110 includes at least one opening 112 for attaching a tether, clip, lanyard, rope, or other form of attachment to the anchor device 100. The anchor device 100 can thus be tethered or otherwise coupled to a ladder. The illustrated embodiment includes a single large opening 112, though in some embodiments there may be two openings. The shape, size, and position of the opening 112 is not limited and can be selected based on the type of tethers or attachments to be used with the anchor device 100. For example, an opening may be a long slit or may be wider. By one approach, the opening 112 is positioned on the attachment flange 110 so that a metal clip can clip on to the attachment flange 110.
The fixed clamping bracket 114 extends axially from the upper surface 104 of the supporting base 102 at the second end 109 and spans an entire width of the base 102. The fixed clamping bracket 114 may be formed integrally with the supporting base 102. In an illustrative embodiment, the main body 101 is a single piece, with the supporting base 102, the fixed clamping bracket 114, and the attachment flange 110 all formed integrally.
As noted above, the moving clamping bracket 130 is part of the moving clamp assembly 115 and is configured to slide along the track 108 to increase and decrease the clamping space between the fixed clamping bracket 114 and the moving clamping bracket 130 to adjust to the size of the object being clamped. Like the fixed clamping bracket 114, the moving clamping bracket 130 has a length that spans an entire width of the base 102. Further, the fixed clamping bracket 114 and the moving clamping bracket 130 may each have a thickness that is at least partially tapered, having a gradually tapering cross-section towards the top of the brackets 114, 130. The inner surfaces 113, 134 of the brackets 114, 130 may be generally parallel to one another and, by one approach, may include gripping surfaces. For instance, in some embodiments, each of the brackets 114, 130 may have a rubber pad 146 fixed thereon. The rubber may be textured to enhance gripping. The rubber pads 146 also prevent the clamped object (e.g., an eave) from being damaged.
While an upper portion 141 (and a majority) of the moving clamping bracket 130 may have a geometry corresponding to the fixed clamping bracket 114, a lower portion 142 of the moving clamping bracket 130 includes different features, including a generally widened bracket base 138 having a lower sliding surface 139 configured to slide along the upper surface 104 of the anchor device 100. On a first side 134 of the moving clamping bracket 130 (facing away from the fixed clamping bracket 114), the lower portion 142 is widened by a step or projection 143 that spans a length of the moving clamping bracket 130. The step 143 has a height and width such that an outer surface 144 of the step 143 extends close enough to the cam actuator 118 so that the cam actuator 118 can engage the outer surface 144 when actuated, as described further below.
Two opposing lower steps or feet 145 may also extend from the outer surface 144 of the step 143 at each end of the bracket base 138. The opposing steps 145 define a groove 148 (
The opposing steps 145 define a portion of the bracket base 138 on the first side 134 of the moving clamping bracket 130 and have lower surfaces continuous with the sliding surface 139 of the bracket base 138. On a second side 136 of the moving clamping bracket 130 (facing the fixed clamping bracket 114), the bracket base 138 is widened by a bottom projection 140 that radially extends from the moving clamping bracket 130 and spans a length of the moving clamping bracket 130. In the illustrated embodiment, the projection 140 has a chamfered upper surface and has a bottom surface continuous with the sliding surface 139 of the bracket base 138.
The moving clamp assembly 115 includes the moving clamping bracket 130, the cam actuator 118, the upper plate 150, an inner moving plate 155, a first lower plate 165, and a second lower plate 175. Specifically, the moving clamping bracket 130, cam actuator 118, and the upper plate 150 are positioned on one side of, i.e., “above”, the track 108, while the first lower plate 165 and second lower plate 175 are positioned on an opposite side of, i.e., “below”, the track 108. The inner moving plate 155 is sized and dimensioned to slide within the track 108. The moving clamping bracket 130 is coupled to the inner moving plate 155 and the second lower plate 175, while the cam actuator 118 is coupled to the inner moving plate 155 and the first lower plate 165. The separate coupling of the cam actuator 118 and the moving clamping bracket 130 to the inner moving plate 155, without being directly coupled to one another, enables the moving clamping bracket 130 to move relative to the cam actuator 118 during the clamping function, as explained further below.
The entire moving clamp assembly 115 is configured to move or slide generally as a unit along the track 108 to adjust the position of the moving clamping bracket 130 relative to the fixed clamping bracket 114. The moving clamp assembly 115 is also configured to tighten and lock the brackets 114, 130 in position around the object when the cam actuator 118 is actuated to achieve a firm clamp.
The cam actuator 118 is seated on the upper plate 150, the latter which is disposed over the track 108 with sides of the upper plate 150 seated on the upper surface 104 of the supporting base 102 on opposing sides of the track 108. That is, the upper plate 150 has a width that is wider than the track 108 so that it can seat on and slide against the upper surface 104 and be tightened or clamped against the upper surface 104 when the cam actuator 118 is actuated.
With reference to
The upper plate 150 includes a generally central opening or passage 151 so that a bolt 128 can extend from the cam actuator 118 to the first lower plate 165.
The cam actuator 118 may be a cam lever that includes a cylindrical cam body 119 having a cam surface 120 and an elongated handle 122 extending from the cam body 119. In a non-clamping or unlocked/adjustable state of the anchor device 100, in which the position of the moving clamping bracket 130 can be slidingly adjusted, the cam body 119 is positioned so that the cam surface 120 is spaced from or does not exert a substantial force on the surface 144 of the moving clamping bracket 130. When the cam body 119 is rotated or pivoted into a clamped and locked position of the anchor device 100, e.g., via the handle 122, the cam surface 120 is rotated into forceful engagement with the surface 144 of the moving clamping bracket 130. Specifically, the cam surface 120 exerts pressure on the surface 144 and forces the moving clamping bracket 130 towards and against the object. This movement of the moving clamping bracket 130 further reduces the clamping space between the moving clamping bracket 130 and the fixed clamping bracket 130 to provide a tightened, firm clamping of the object.
This movement of the moving clamping bracket 130 is possible because the moving clamp assembly 115 is configured with sufficient play such that the moving clamping bracket 130 can undergo some amount of linear movement along the track 108 as a result of the rotation of the cam body 119. In other words, the moving clamping bracket 130 is moved linearly along the track 108 relative to the cam body's 119 linear position along the track 108. Specifically, the inner moving plate 155, which is attached to both the moving clamping bracket 130 and the cam actuator 118, includes an elongated opening or slot 158 (
It will be appreciated that for rotation of the cam body 119 to drive linear movement of the moving clamping bracket 130 towards the object, the cam body 119 needs to be substantially fixed in position along the track 108. Otherwise, engagement of the cam surface 120 with the surface 144 of the moving clamping bracket 130 could cause the cam body 119 to slide or slip out linearly in the opposite direction along the track 108 as a result of the play created by the elongated opening 158 (
To function correctly so that there is linear movement of the moving clamping bracket 130, the moving clamp assembly 115 is configured so that a portion of the assembly 115 becomes substantially locked or fixed from linear motion along the track 108 just before or just as the moving clamping bracket 130 is contacted by the cam surface 120, and a portion of the moving clamp assembly 115 is movable during the contact. Specifically, rotation of the cam body 119 forces the cam actuator 118 and upper plate 150 on one side of the track 108 and the first lower plate 165 on the other side of the track 108 to lock against or clamp the supporting base 102 of the anchor device 100. This substantially fixes the cam actuator 118, upper plate 150, and first lower plate 165 in a position along the track 108. At nearly the same time, the moving clamping bracket 130, the moving plate 155, and the second lower plate 175 are shifted slightly forward due to the play in the moving plate 155.
To provide the above-mentioned functions, the cam actuator 118 includes a central passage 125 for receiving a bolt 128 or other threaded fastener. In embodiments, a top of the passage 125 includes an inner flange portion or step 126 that the head of the bolt 128 may be adjacent to or seated on so that the bolt 128 is retained within the cam body 119 when the bolt 128 is rotated (and which thus limits axial movement of the bolt 128 relative to the cam body 119). The bolt 128 is sufficiently long to extend through the cam actuator 118, the opening 151 of the upper plate 150, the opening 158 (
As will be appreciated, the moving clamping bracket 130 is held firmly in its new position by the cam surface 120, which in turn is held in position due to the entire cam actuator 118 being locked against the base 102. The clamping hold of the brackets 114, 130 around the object is released quickly when the cam actuator 118 is rotated in an opposite direction (e.g., counterclockwise). For instance, in a 180° or less turn of the cam actuator 118 from the clamped position, the moving clamp assembly 115 is easily slidable/adjustable along the track 108.
It is noted that removal of the set screw 183 allows the initial threading position of the bolt 128 to be adjusted, for example if it is determined that more or less tension is needed for the clamping and locking functions to occur simultaneously. The top of the bolt 128 is accessible at a top of the cam actuator 118 and may be rotated via a tool (e.g., a screwdriver) after the set screw 183 is loosened or removed.
With reference to
With reference to
With particular reference to
It will be appreciated that other numbers of fasteners and openings and/or types of fasteners are possible to couple the second lower plate 175, inner moving plate 155, and moving clamping bracket 130 together. It is further contemplated that the moving plate 155 and the moving clamping bracket 130, or the moving plate 155 and the second lower plate 175 may be formed integrally or welded together.
With reference to
The second portion 157 of the inner moving plate 155 includes the elongated opening or slot 158. Specifically, the elongated opening 158 is dimensioned longer than the radius of the bolt 128 so that there is sufficient play around the bolt 128 for the inner moving plate 155 to be moved forward along the track while the cam actuator 118, upper plate 150, first lower plate 165, and bolt 128 are being fixed and locked into a position along the track during the clamping and locking operation. For example, the length of the elongated opening 158 may be at least 50% longer than the radius of the bolt 128, at least 75% longer than the radius of the bolt, or least 100% longer than the radius of the bolt 128. The elongated opening 158 may have a width that is just slightly larger than the radius of the bolt 128.
The reduced thickness of the second portion 157 creates a substantial gap 160 between the lower surface 164 of the inner moving plate 155 and the upper surface 170 of the first lower plate 165 when assembled.
The gap 160 is maintained by the first portion 156 abutting the second lower plate 175 (see
The inner moving plate 155, second lower plate 175, and moving clamping bracket 130, being coupled together, move along the track as a unit when the clamping function occurs and when the clamp is released. Specifically, when the cam actuator 118 is pivoted (e.g., in a clockwise direction) to clamp the object, the cam body 119, upper plate 150, and first lower plate 165 lock or clamp firmly against the base 102 while the cam surface 120 forces the moving clamping bracket 130 forward along the track, closer to the object. The elongated opening 158 of the inner moving plate 155 enables this movement, and the moving clamping bracket 130, inner moving plate 155, and second lower plate 175 are moved forward together. When the cam actuator 118 is pivoted in an opposite direction (e.g., in a counterclockwise direction) to release the object, the cam body 119, upper plate 150, and first lower plate 165 are loosened around the base 102 and the moving clamping bracket 130, inner moving plate 155, and second lower plate 175 are released from their biased position against the object.
Methods of clamping an object using the above-described anchor device 100 are also disclosed. In one embodiment, an object is inserted between the moving clamping bracket 130 and the fixed clamping bracket 114. A user then adjusts the position of the moving clamping bracket 130 to closely fit against the object by sliding the moving clamp assembly 115 along the track 108. A user then pivots the cam actuator 118 (e.g., in some embodiments about 180°; in other embodiments between 100° and 180°) clockwise to tighten the moving clamping bracket 130 against the object and lock the moving clamping assembly 115 firmly in place. To release the clamp, a user pivots the cam actuator 118 counterclockwise to loosen the moving clamping bracket 130 from the object and loosen the moving clamping assembly 115 so that is again slidable along the track 108. The object may be removed from between the moving clamping bracket 130 and the fixed clamping bracket 114.
The anchor device 100 may be particularly useful in clamping portions of a structure or roof to anchor a ladder while using the ladder. For instance, the device 100 may clamp fascia board, rafter, soffit, trusses, or other portions of the structure that fit between the moving clamping bracket 130 and the fixed clamping bracket 114. By one approach, the anchor device 100 permits a ladder to be secured to a rigid support that will not deflect. In some embodiments, the anchor device can accommodate objects up to about 2 inches wide. By another approach, the anchor device 100 can accommodate objects up to about 2.5 inches wide, up to about 2.75 inches wide, up to about 2.8 inches wide, up to about 2.9 inches wide, or up to about 3 inches wide. In some embodiments, the anchor device 100 can accommodate a minimum object width of about 1.0 inch wide. In some approaches, the minimum object width may be about 0.75 inches wide. In one exemplary embodiment, the anchor device 100 can accommodate objects having widths of from about 1.0 inch to about 2.75 inches.
The anchor device 100, in some embodiments, may be made primarily of aluminum or aluminum alloy. In some embodiments, some or all of the plates are made from steel. For example, the first lower plate 165 and the second lower plate 175 may be made from steel. In some approaches the metal components of the anchor device 100 may be formed, extruded or stamped from the metal materials. By one approach, the metal components are extruded and subjected to secondary machining operations.
With reference to
With reference to
Methods of clamping an object using the above-described anchor device assemblies 200, 300 are also disclosed. A user may first extend a ladder to a desired height and wrap the tether 292 around one or two adjacent ladder rungs. In one embodiment, the tether 292 is wrapped around rungs at the mid-lock section of the ladder. The tether 292 may be wrapped around rungs that are adjacent to a support object (e.g., a roof eave) to be clamped when the ladder is standing. The anchor device 100 may then be clamped to a support object (e.g., a roof eave) in the manner described above. In a further step, the metal clip 291 may be clipped to the attachment flange 110 of the anchor device and the adjustment buckle 293 may be used to adjust the length of the tether 292 between the anchor device 100 and the ladder to a firm and supportive tension.
Advantageously, the anchor devices or anchor device assemblies described above can be easily and quickly installed. For instance, the moving clamping bracket 130 can be easily manually slid or moved into position relative to the fixed clamping bracket 114 around the object. That is, it doesn't require many turns of a handle or screw to place the moving clamping bracket 130 in position next to the object. Further, the moving clamp assembly 115 allows the moving clamping bracket 130 to be tightened around the object in a matter of seconds, and with a 180° or less turn of the cam actuator 118. Further, the handle 122 of the cam actuator 118 has ergonomic benefits and allows the user of the device to only require one hand in order to tighten the anchor device around the object. Further, the mechanism of the moving clamping assembly 115 allows the clamping position to be quickly released.
It will be understood that various changes in the details, materials, and arrangements of parts and components which have been described and illustrated above to explain the nature of the anchor device may be made by those skilled in the art within the principle and scope of the anchor device as expressed in the following claims. Furthermore, while various features have been described regarding a particular embodiment or a particular approach, the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. Further, while embodiments have been shown and described, it will be apparent to those skilled in the art that modifications may be made to them without departing from the broader aspects of the technological contribution. The actual scope of the protection sought is defined in the following claims.