The present invention relates generally to ladders and, more particularly, to ladders having an integrated stand-off or stabilizer as well as related components, features and methods.
Ladders are conventionally utilized to provide a user thereof with improved access to elevated locations that might otherwise be inaccessible. Ladders come in many shapes and sizes, such as straight ladders, straight extension ladders, stepladders, and combination step and extension ladders. So-called combination ladders may incorporate, in a single ladder, many of the benefits of multiple ladder designs.
Ladders known as straight ladders or extension ladders are ladders that are not conventionally self-supporting but, rather, positioned against an elevated surface, such as a wall or the edge of a roof, to support the ladder at a desired angle. A user then ascends the ladder to obtain access to an elevated area, such as access to an upper area of the wall or access to a ceiling or roof. A pair of feet or pads, each being coupled to the bottom of an associated rail of the ladder, are conventionally used to engage the ground or some other supporting surface.
Often, the ladder is used in an area where the intended support structure (i.e., the structure against which the ladder will rest against) is less stable than desired. For example, often a straight ladder or an extension ladder may be placed against a rain gutter of a home or other building. Gutters are not always constructed to withstand substantial loads, particularly in the lateral direction. In placing a ladder against the edge of a gutter, and then placing force against the gutter while a user is climbing (often a dynamic “bouncing” force during the climbing action), the gutter may give or yield to certain degree, making the ladder somewhat unstable. Worse, the gutter might collapse or buckle, not only causing damage to the structure, but creating a safety hazard with the ladder suddenly shifting.
Various attempts have been made to provide a stand-off device to engage an adjacent wall or roof structure and avoid placing substantial loading on a gutter or other similar structure. Stand-off devices typically include a structure that removably clamps to one or more rungs (or one or more rails) of the ladder. However, such a structure is susceptible to improper installation—particularly in light of the device typically being coupled to the ladder with each use, and being removed from the ladder each time it is stored or transported. Improper installation or adjustment of the device may again result in a significant safety hazard.
As such, there is a continuing desire in the industry to provide improved functionality of ladders and/or to improve the safety and stability of such ladders.
The present invention relates to ladders and, more particularly, various configurations of ladders, as well as to methods relating to the use and manufacture of ladders.
In one embodiment, a ladder is provided having a base section comprising a first pair of spaced apart rails and a first plurality of rungs extending between and coupled to the first pair of spaced apart rails. The ladder further includes a fly section comprising a second pair of spaced apart rails and a second plurality of rungs extending between and coupled to the second pair of spaced apart rails, the fly section being slidably coupled to the base section. A stand-off apparatus is coupled with the fly section, the stand-off apparatus comprising a first arm coupled with a first rail of the second pair of rails and pivotally displaced between a first position, wherein the first arm is substantially positioned within a volume defined by the second pair of rails, and a second position wherein a substantial portion of the first arm extends out of the volume defined by the second pair of rails.
In accordance with one embodiment, the stand-off apparatus further includes a second arm coupled with a second rail of the second pair of rails and pivotally displaced between a first position, wherein the second arm is substantially positioned within the volume defined by the second pair of rails, and a second position wherein a substantial portion of the second arm extends out of the volume defined by the second pair of rails. In one embodiment, the first arm may pivot between its first position and its second position independent of the pivotal displacement of the second arm.
In accordance with one embodiment, the stand-off apparatus is configured to automatically deploy the first arm from the first position to the second position upon displacing the fly section a predetermined distance relative to the base section in a first direction. In a further embodiment, the stand-off arm is configured to retract the first arm from the second position to the first position upon displacing the fly section relative to the base section in a section direction opposite the first direction.
In accordance with one embodiment, the ladder includes an actuating mechanism associated with the first arm, the actuating mechanism including: an engagement arm pivotally coupled to the first rail of the second pair of rails on a first side thereof; a pull arm coupled with the engagement arm and located on a second side of the first rail of the second pair of rails; and a cable coupled between the pull arm and the first arm.
In accordance with one embodiment, a first spring has a first end coupled with the first rail of the second pair of rails and a second end coupled with the first arm. In one embodiment a second spring is coupled between the cable and the pull arm. In one embodiment, the ladder includes a pulley, wherein cable passes through the pulley.
In accordance with one embodiment, the first arm includes a first, arcuate section and a second, substantially straight section. An end cap may be coupled with an end of the second section of the first arm.
In accordance with one embodiment, a locking mechanism is configured to selectively prohibit movement of the first arm from the first position to the second position. In one embodiment, wherein the locking mechanism includes a locking arm associated with the fly section, the locking arm being selectively displaceable between a first position and a second position.
In accordance with another embodiment of the present invention, another ladder is provided. The ladder includes a first assembly slidably coupled with a second assembly. The first assembly includes a first pair of spaced apart rails and a first plurality of rungs extending between and coupled to the first pair of spaced apart rails. The second assembly includes a second pair of spaced apart rails and a second plurality of rungs extending between and coupled to the second pair of spaced apart rails. A support apparatus is coupled with the first assembly, the support apparatus comprising a first arm, wherein the first arm is pivotally displaced from a retracted position to a deployed position responsive to displacement of the first assembly a specified distance relative to the second assembly.
In accordance with one embodiment, the support apparatus further comprises a second arm pivotally displaced from a retracted position to a deployed position responsive to displacement of the first assembly the specified distance relative to the second assembly.
In one embodiment, the first assembly is configured as base section and the second assembly is configured as a fly section. In another embodiment, the first assembly is configured as fly section and the second assembly is configured as a base section.
In accordance with one embodiment, a locking mechanism is configured to selectively prohibit movement of the first arm from the refracted position to the deployed position. In one embodiment, the locking mechanism includes a locking arm positioned adjacent the first arm, the locking arm being selectively displaceable between a first position and a second position.
It is noted that the embodiments described herein are not to be considered mutually exclusive of one another and that any feature, aspect or component of one embodiment described herein may be combined with other features, aspects or components of other embodiments.
The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
Referring to
A foot 116 may be coupled to the lower end of each rail 110A and 110B of the base section 104 to support the ladder 100 on the ground or other surface. While not specifically shown, certain embodiments may include adjustable support members associated with the base section 104 to provide increased lateral stability as well as the ability to adjust the ladder for support on uneven surfaces. An example of such adjusting members is described in U.S. Pat. No. 8,365,865, issued on Feb. 5, 2013, the disclosure of which is incorporated by reference herein in its entirety. Another example of an arrangement incorporating an adjustable support member includes U.S. Patent Application Publication No. 20140202793 (U.S. patent application Ser. No. 14/162,992, filed on Jan. 24, 2014), the disclosure of which is incorporated by reference herein in its entirety.
The ladder 100 may additionally include a number of other components such as brackets (e.g., J-brackets 118), bearing members and/or end caps 119 to assist in maintaining the fly section 102 and base section 104 in their slidably coupled arrangement as will be appreciated by those of ordinary skill in the art.
As shown in
In the embodiment shown in
When in a deployed or usable state the arms 132 are positioned such that they extend laterally outward from the ladder rails 106A and 106B of the fly section 102 (such as shown in
Additionally, as shown in
In the embodiment shown in
An actuation mechanism 140 is associated with each arm and enables the arms 132 to transition between the stored state and the deployed state automatically upon extending and refracting the fly section 102 relative to the base section 104. In the embodiment shown, there is a separate actuation mechanism 140 for each arm 132 and the arms 132 function independently of each other. However, in other embodiments, the arms could be coupled to one another and a single actuation mechanism may be employed to deploy/retract both arms.
Each actuation mechanism 140 includes an engagement arm 142 positioned adjacent the laterally outer side of a rail (106A or 106B) of the fly section 102. When the fly section 102 is refracted relative to the base section 104 such that the ladder 100 is in a compact or refracted state, the engagement arm 142 engages a surface of a rail (110A or 110B) of the base section 104 such that it is displaced about a pivot member 144 coupled with the associated rail (106A or 106B) of the fly section 102 as shown in
A biasing member, such as a coil spring 148 may have one end coupled to the pull arm 146 and another end coupled with a cable 150. The cable 150 may extend through one or more pulleys 152 or other redirecting members and be coupled to an associated arm 132. Another biasing member, such as another coil spring 154, may have a first end coupled to an associated arm 134 and a second send coupled with an associated rail (106A or 106B) of the fly section. While not specifically shown, another biasing member or spring may be associated with the engagement arm 142 and/or pull arm 146 to bias these components toward a preferred rotational position.
As noted above, the arms 132 of the stand-off device are in a refracted or stored state when the fly section 102 is retracted or lowered relative to the base section such as shown in
When the stand-off device 130 is in a deployed condition, and the fly section 102 is refracted or lowered relative to the base section 104, the engagement arms 142 eventually come in contact with an associated rail 110A and 110B of the base section. Further refraction of the fly section 102 relative to the base section 104 causes the engagement arm 142 to rotate about the pivot member 144, also resulting in the rotation of the associated pull arm 146. Rotation of the pull arm 146 causes displacement of the cable 150 which pulls the arms 132 from their deployed state (
It is noted that the embodiment described above is directed to arms 132 mounted to the inner side surfaces of the rails 106A and 106B and which are positioned between the rails 106A and 106B of the fly section 102 when in the stored or refracted position. While such a configuration may be preferred in certain situations and offers certain advantages, in other embodiments, the arms 132 may be coupled to another surface (other than the inner side surface) of an associated rail 106A and 106B of the fly section 102. More specifically, the arms 132 may be coupled to the outer sides of the rails 106A and 106B (opposite that which is shown in the drawings) and configured to collapse and lie along the outer side surfaces of the rails 106A and 106B when in a refracted or stored state. In other embodiments, the arms 132 may be coupled to a front or rear surface of the rails 106A and 106B.
Referring briefly to
Referring again to
Referring to
Additionally, the ladder 200 includes a support apparatus, configured as a stabilizer apparatus 202. The stabilizer apparatus 202 may include many components that are the same as, or generally similar to, the stand-off apparatus described above. For example, the stabilizer apparatus may include one or more arms 132 pivotally coupled to the rails 110A and 110B of the base section 104 by way of associated brackets 134. End caps 136 may be coupled with the ends of the arms 132 and configured for engaging the ground or some other support surface. An actuating mechanism 140, including, for example, rotating levers, cables, pulleys, springs and associated components to effect automated deployment and refraction of the arms, relative to the base section 104, in a manner similar to that which has been described above with respect to the stand-off apparatus 130. The apparatus 202 may also include a locking mechanism (e.g., similar to either mechanism 160 or 170 described above) to selectively prevent the arms 132 from deploying if desired.
While not shown, when the arms 132 of the stabilizer apparatus are in a refracted position, they may be positioned along the back side of the base section 104, extending adjacent to the rails 110A and 110B thereof. When deployed, as shown, the arms 134 may be pivoted to a position to engage the ground or other support surface, providing added stability and security to the ladder 200. When deployed, the arms 136 may extend outward such that the feet 136 are positioned wider than the spacing of the rails 110A and 110B to provide an expanded base for the ladder 200.
While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.
This application claims the benefit of U.S. Provisional Application No. 61/954,925 filed Mar. 18, 2014, the disclosure of which is incorporated by reference herein in its entirety.
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