Patent Application
20180257342
The present invention relates to a laminated glass.
For example, Patent Literature 1 proposes a laminated glass that is obtained by bonding an outer glass plate having a convex first surface and a concave second surface and an inner glass plate having a convex third surface and a concave fourth surface together via an interlayer. With this kind of laminated glass, in general, a blocking layer made of ceramic is formed along the peripheral edge portion of the fourth surface of the inner glass plate.
Patent Literature 1: JP 2015-024929A
The inventors of the present document found that the following issues occur when a laminated glass is formed with a curve upon forming a blocking layer made of ceramic along the peripheral edge portion of a glass plate. Hereinafter, the problems found by the inventors of the present document will be described with reference to
First, as shown in
Here, the ceramic that forms the blocking layer 903 generally has a heat absorptivity that is higher than that of the glass plates (901 and 902). For this reason, while the laminated glass 900 is being heated in order to perform bending, the ceramic reaches a higher temperature than the glass plates (901 and 902), whereby the region of the laminated glass 900 on which the ceramic is layered is heated to a temperature that is greater than or equal to a design value. Accordingly, the viscosity of the glass at the region on which the ceramic is layered becomes small, and the region on which the ceramic is layered (region in which the blocking layer 901 is formed) is likely to deform.
Also, in general, the expansion coefficient of the ceramic that forms the blocking layer 903 is different from the expansion coefficient of the glass plates (901 and 902), and the amounts of expansion and contraction are different for the blocking layer 903 and the glass plates (901 and 902). For example, if the ceramic constituting the blocking layer 903 has a higher thermal expansion rate than the glass plates (901 and 902), during the heating for bending, the blocking layer 903 will expand more than the glass plates (901 and 902).
That is, during the heating for bending, a partial region of the inner glass plate 901 on which the ceramic is layered becomes likely to deform due to the influence of the blocking layer 901, and the blocking layer 903 attempts to expand in the in-plane direction with respect to the inner glass plate 901. As a result, as illustrated in
On the other hand, since the outer glass plate 902 is not provided with the blocking layer 903, the above-described convex deformed portion 904 is not formed thereon. For this reason, with the laminated glass 900 obtained by overlapping the inner glass plate 901 and the outer glass plate 902, at the portions at which the convex deformed portions 904 are formed, the parallelism of the two glass plates (901 and 902) cannot be guaranteed and significant optical distortion occurs. In other words, scenery viewed through the portion at which the convex deformation is formed will significantly distort. A similar phenomenon occurs also in the case where the blocking layer is not provided on the inner glass plate 901 but the blocking layer is provided on the outer glass plate 902.
Also, an interlayer (not shown) that is interposed between and compressed by the two glass plates (901 and 902) gathers so as to fill the gap at the convex deformed portion 904. For this reason, the thickness of the interlayer increases at the deformed portion 904, and thus the deformed portion 904 acts as a convex lens. Upon doing so, scenery viewed through the deformed portion 904 warps significantly due to the effect of the convex lens. For these reasons, the inventors of the present document found that a problem such as significant optical distortion occurring near the blocking layer occurs when the blocking layer made of ceramic is formed along the peripheral edge portion of the glass plate.
One aspect of the present invention has been made in view of such a problem and it is an object thereof to provide a technique for reducing optical distortion that occurs near a blocking layer.
The present invention employs the following configuration in order to solve the above-described problem.
In other words, a laminated glass according to an aspect of the present invention includes: an outer glass plate that includes a first surface and a second surface and that curves such that the first surface is convex and the second surface is concave; an inner glass plate that includes a third surface and a fourth surface and that curves such that the third surface is convex and the fourth surface is concave; an interlayer that is arranged between the outer glass plate and the inner glass plate and bonds the second surface of the outer glass plate and the third surface of the inner glass plate together; and a blocking layer that is made of ceramic and is layered along a peripheral edge portion of at least one of the second surface, the third surface, and the fourth surface, wherein the ceramic is configured such that the maximum value of reflectivity with respect to light in a wavelength range of 1000 nm to 2500 nm is 15% or more.
With the laminated glass having this configuration, the outer glass plate including the convex first surface and the concave second surface, and the inner glass plate including the convex third surface and the concave fourth surface are bonded by the interlayer. Accordingly, the blocking layer made of ceramic is formed along the peripheral edge portion of at least one of the second surface, the third surface, and the fourth surface.
Incidentally, in general, when such a glass plate is to be subjected to bending, the temperature of the interior of a heating furnace (furnace interior) that is to heat the glass plate is set to about 1000 K (Kelvins). For this reason, based on Planck's law, it is inferred that a large amount of light with a wavelength of about 2500 nm (infrared light) is emitted in the furnace interior. Also, light with a wavelength in the infrared light region of 1000 nm or more has an effect of heating a substance. For this reason, in the furnace interior of the heating furnace, it is inferred that light with a wavelength of 1000 nm to 2500 nm has a strong influence and the ceramic forming the blocking layer will be heated by light with such a wavelength.
In view of this, the laminated glass according to an aspect of the present invention uses ceramic that is configured such that the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm is 15% or more, as the ceramic forming the blocking layer. Accordingly, it is possible to make it difficult for the ceramic forming the blocking layer to absorb the light (infrared light) that is emitted in a large amount in the furnace interior.
In other words, by suppressing the amount of infrared light absorbed by the ceramic, it is possible to prevent the ceramic from reaching a high temperature, or in other words, to prevent the region on which the ceramic is layered from becoming likely to be heated to a set value or more when the glass plate is subjected to bending. For this reason, with the above-described configuration, it is possible to prevent the region on which the ceramic is layered from bending significantly, and thus it is possible to reduce the occurrence of deformation near the blocking layer.
Accordingly, with the above-described configuration, it is possible to reduce the occurrence of the above-described deformation near the blocking layer, and therefore it is possible to suppress a case in which a region that exhibits a lens effect is generated due to a change in the thickness of the interlayer near the blocking layer. Accordingly, with this configuration, it is possible to reduce optical distortion that occurs near the blocking layer. Note that “optical distortion” refers to a phenomenon in which scenery viewed through glass distorts.
Also, in another embodiment of the laminated glass having the above-described configuration, the ceramic may be configured to have a reflectivity of 35% or more with respect to light with a wavelength of 2500 nm. With this embodiment, when the glass plate is subjected to bending, the amount of infrared light absorbed by the ceramic forming the blocking layer can be further suppressed, and therefore it is possible to suitably reduce optical distortion that occurs near the blocking layer.
Also, in another embodiment of the laminated glass having the above-described configuration, the ceramic may contain an infrared light reflecting pigment in which the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm is 60% or more. With this embodiment, when the glass plate is subjected to bending, the amount of infrared light absorbed by the ceramic forming the blocking layer can be further suppressed, and therefore it is possible to suitably reduce optical distortion that occurs near the blocking layer.
Also, in another embodiment of the laminated glass having the above-described configurations, the blocking layer may include an image capture window corresponding to an image capture apparatus such that the image capture apparatus can perform image capture through the laminated glass, and the image capture window may be formed in a hole shape or a cut-out shape. “Hole shape” indicates a state in which the periphery of the image capture window is completely surrounded by the ceramic forming the blocking layer, and “cut-out shape” indicates a state in which the periphery of the image capture window is surrounded by the ceramic forming the blocking layer but the periphery of the image capture window is partially open. In other words, if the image capture window is formed in a hole shape or a cut-out shape in the blocking layer, both end sides of the image capture window are sandwiched by the ceramic in a certain direction. Upon doing so, since the image capture window is a relatively small region, there is a possibility that a significant deformation that impairs image capture performed by the image capture apparatus will occur in the image capture window due to the two end sides being influenced by the deformation caused by the ceramic. In particular, in an image capture window that is a relatively small region and has two end sides that are influenced by the ceramic, this kind of deformation is likely to occur more prominently than in the periphery of the above-described blocking layer 903 shown in
Also, in another embodiment of the laminated glass having the above-described configuration, the blocking layer may include a plurality of the image capture windows corresponding to a plurality of the image capture apparatus of a stereo camera, such that the plurality of image capture apparatuses can perform image capture through the laminated glass. With this embodiment, due to the above-described reasons, it is possible to reduce optical distortion that occurs at the peripheral edge portions of the image capture windows. For this reason, it is possible to provide laminated glass that includes image capture windows that are suitable for image capture performed by a stereo camera.
Also, in another embodiment of the laminated glass having the above-described configurations, the outer glass plate and the inner glass plate may be manufactured through gravity bending. With the gravity bending method, bending is performed using the weight of the glass, and therefore deformation caused by the blocking layer reaching a high temperature during heating for molding is likely to occur. For this reason, with the gravity bending method, deformation is likely to occur near the blocking layer, and thus significant optical distortion is likely to occur. By contrast, with the above-described embodiment, for the above-described reasons, it is possible to suppress this kind of deformation near the blocking layer and it is possible to reduce optical distortion that occurs near the blocking layer. For this reason, it is possible to provide a laminated glass that is manufactured through gravity bending and in which optical distortion that occurs near the blocking layer is reduced. In other words, reducing optical distortion that occurs near the blocking layer with the present invention exhibits a very advantageous effect in the case of molding laminated glass with the gravity bending method.
Also, the laminated glass having the above-described configurations may be used as a windshield for a vehicle, the attachment angle being 30 degrees or less with respect to a horizontal direction. With this configuration, since the attachment angle of the laminated glass is 30 degrees or less with respect to the horizontal direction, the blocking layer formed on the glass plate is more likely to enter the field of vision of the driver. For this reason, when significant optical distortion occurs near the blocking layer, there is a possibility that the field of vision of the driver will constantly be hindered by the optical distortion. Also, if the attachment angle with respect to the horizontal direction is relatively small, the length of the optical path by which the light that is incident from the front passes through the laminated glass becomes longer, and therefore the distortion amount of the optical distortion becomes larger. By contrast, with the above-described embodiment, for the above-described reasons, it is possible to reduce optical distortion that occurs near the blocking layer. Accordingly, even if the blocking layer enters the field of vision of the driver due to the condition that the attachment angle with respect to the horizontal direction is 30 degrees or less, the driver can comfortably view scenery outside of the vehicle up to the vicinity of the blocking layer. In other words, reducing optical distortion that occurs near the blocking layer with the present invention exhibits a very advantageous effect with respect to the attachment condition of the laminated glass, which is that the attachment angle with respect to the horizontal direction is 30 degrees or less.
Also, in another embodiment of the laminated glass having the above-described configurations, the outer glass plate and the inner glass plate may be transparent, and the ceramic forming the blocking layer may have a different absorptivity for light in the wavelength range of 1000 nm to 2500 nm than the outer glass plate and the inner glass plate. With this configuration, both glass plates are transparent and the ceramic of the blocking layer and the two glass plates have different absorptivities for light in the wavelength region of 1000 nm to 2500 nm. For this reason, during bending, a temperature difference is likely to occur between the ceramic of the blocking layer and the two glass plates, deformation is likely to occur near the blocking layer, and thus significant optical distortion is likely to occur. By contrast, with the above-described embodiment, for the above-described reasons, it is possible to suppress this kind of deformation near the blocking layer and it is possible to reduce optical distortion that occurs near the blocking layer. For this reason, it is possible to provide a laminated glass in which two glass plates are transparent and the ceramic of the blocking layer and the two glass plates have different absorptivities for light in the wavelength range of 1000 nm to 2500 nm, the laminated glass having reduced optical distortion that occurs near the blocking layer. In other words, reducing optical distortion that occurs near the blocking layer with the present invention exhibits a very advantageous effect in the case where transparent glass plates and ceramic that has a different absorptivity for light in the above-described wavelength range than the glass plates are employed as materials for the laminated glass.
Also, in another embodiment of the laminated glass having the configurations, the blocking layer may be layered only on one of the second surface and the fourth surface. With this configuration, the blocking layer is layered only on one of the second surface and the fourth surface, and therefore deformation is likely to occur in only the one glass plate on which the blocking layer is layered, and thus the deformed portion that causes significant optical distortion is likely to be formed near the blocking layer. By contrast, with this embodiment, for the above-described reasons, it is possible to suppress this kind of deformation near the blocking layer and it is possible to reduce optical distortion that occurs near the blocking layer. For this reason, it is possible to provide a laminated glass in which the blocking layer is layered only on one of the second surface and the fourth surface, the laminated glass having reduced optical distortion that occurs near the blocking layer. In other words, reducing optical distortion that occurs near the blocking layer with the present invention exhibits a very advantageous effect in the case of layering the blocking layer only on one of the second surface and the fourth surface.
Also, in another embodiment of the laminated glass having the above-described configuration, a deformed portion that refracts light that passes through the outer glass plate and the inner glass plate may be formed near the blocking layer, and the refractive power of the deformed portion may be 160 mdpt or less. With this embodiment, it is possible to provide a laminated glass in which optical distortion that occurs near the blocking layer is reduced by preventing a deformed portion with a refractive power exceeding 160 mdpt from being present near the blocking layer. Note that the refractive power of the glass plate can change according to the attachment angle of the glass plates. The refractive power of the deformed portion may be 160 mdpt or less in a state in which the laminated glass is tilted 27 degrees with respect to the horizontal direction.
According to the present invention, it is possible to provide a technique for reducing optical distortion that occurs near a blocking layer.
Hereinafter, an embodiment (hereinafter denoted also as “the present embodiment”) according to an aspect of the present invention will be described with reference to the drawings. Note that the present embodiment described below is in all respects merely an example of the present invention. It goes without saying that various improvements and modifications can be performed without departing from the scope of the present invention. In other words, in the implementation of the present invention, the specific configuration corresponding to the embodiment may be employed as appropriate.
First, a laminated glass 1 according to the present embodiment will be described with reference to
Note that in
The laminated glass 1 according to the present embodiment is used as a windshield for a vehicle and is attached to an automobile at an incline from the vertical direction. Specifically, as illustrated in
As illustrated in
An interlayer 4 made of resin is arranged between the outer glass plate 2 and the inner glass plate 3 and the interlayer 4 bonds the second surface 22 of the outer glass plate 2 and the third surface 31 of the inner glass plate 3 together. Also, a blocking layer 5 that blocks a field of vision originating from the vehicle exterior is provided along a peripheral edge portion 11 of the laminated glass 1, or more specifically, the peripheral edge portion of the fourth surface 32 of the inner glass plate 3.
Furthermore, a stereo camera 6 is attached in the vehicle interior of the automobile to which the laminated glass 1 is attached, via a bracket (not shown) and the like, so as to be blocked by the blocking layer 5 and not be visible from the vehicle exterior. The stereo camera 6 includes two image capturing apparatuses (61 and 62) that are located apart from each other, such that two images with parallax can be acquired simultaneously.
Also, as illustrated in
Outer Glass Plate and Inner Glass Plate
First, the outer glass plate 2 and the inner glass plate 3 will be described. The outer glass plate 2 and the inner glass plate 3 are both transparent. Known glass plates can be used as the outer glass plate 2 and the inner glass plate 3. For example, the outer glass plate 2 and the inner glass plate 3 may be heat-ray absorbing glass, clear glass, green glass, UV cutting green glass, or the like.
However, the outer glass plate 2 and the inner glass plate 3 are configured to realize a visible light transmittance that conforms to a safety standard of a country in which the automobile is to be used. For example, a desired sunlight absorptivity can be ensured by the outer glass plate 2 and adjustment can be performed by the inner glass plate 3 such that the visible light absorptivity satisfies the safety standard. Hereinafter, an example of a composition of a clear glass and an example of a heat-ray absorbing glass composition will be given as examples of compositions of glass that can constitute the outer glass plate 2 and the inner glass plate 3.
Clear Glass
Total iron oxide (T-Fe2O3) in terms of Fe2O3: 0.08 to 0.14 mass %
Heat-Ray Absorbing Glass
With regard to the composition of the heat-ray absorbing glass, a composition obtained based on the composition of clear glass by setting the ratio of total iron oxide (T-Fe2O3) in terms of Fe2O3 to 0.4 to 1.3 mass %, the ratio of CeO2 to 0 to 2 mass %, and the ratio of TiO2 to 0 to 0.5 mass % and reducing the components (mainly SiO2 and Al2O3) forming the framework of the glass by an amount corresponding to the increases in T-Fe2O3, CeO2, and TiO2 can be used, for example.
The thickness of the laminated glass 1 according to the present embodiment is not particularly limited, but from the viewpoint of reducing the weight, the sum of the thicknesses of the outer glass plate 2 and the inner glass plate 3 is preferably 2.4 to 5.4 mm, more preferably 2.6 to 4.8 mm, and particularly preferably 2.7 to 3.2 mm. In this manner, in order to reduce the weight, it is sufficient to reduce the total thickness of the outer glass plate 2 and the inner glass plate 3. The thicknesses of the outer glass plate 2 and the inner glass plate 3 are not particularly limited, but for example, the thicknesses of the outer glass plate 2 and the inner glass plate 3 can be determined as follows.
In other words, the outer glass plate 2 mainly requires durability and impact resistance against impacts of flying objects such as small stones and the like. On the other hand, the weight increases as the thickness of the outer glass plate 2 increases, which is not preferable. From this viewpoint, the thickness of the outer glass plate 2 is preferably 1.8 to 3.0 mm, and more preferably 1.9 to 2.1 mm. It is possible to determine which thickness to employ as appropriate according to the embodiment.
Also, the thickness of the inner glass plate 3 can be made equal to the thickness of the outer glass plate 2, but for example, in order to reduce the weight of the laminated glass 1, the thickness can be made smaller than that of the outer glass plate 2. Specifically, upon considering the strength of the glass, the thickness of the inner glass plate 3 is preferably 0.6 to 2.4 ram, more preferably 0.8 to 1.6 mm, and particularly preferably 1.0 to 1.4 mm. Furthermore, the thickness of the inner glass plate 3 is preferably 0.8 to 1.3 mm. For the inner glass plate 3 as well, it is possible to determine which thickness to employ as appropriate according to the embodiment.
Note that as described above, during heating for bending the laminated glass, convex deformations occur near the blocking layer of the glass plate due to a difference between the expansion amount of the glass plate and the expansion amount of the blocking layer layered on the glass plate. For this reason, when the thickness of the glass plate on which the blocking layer is layered is reduced, the strength of the glass decreases and becomes more easily influenced by the blocking layer, and therefore deformation becomes more likely to occur near the blocking layer. In the present embodiment, the blocking layer 5 is layered on the inner glass plate 3, and therefore when the thickness of the inner glass plate 3 is made relatively smaller, the above-described deformation becomes more likely to occur near the blocking layer 5. For example, when the thickness of the inner glass plate 3 is set to be 2.5 mm or less, there is a possibility that the above-described deformation will occur near the blocking layer 5, and when the thickness of the inner glass surface 3 is set to be 2.0 mm or less, the above-described deformation becomes more likely to occur near the blocking layer 5. Also, when the thickness of the inner glass surface 3 is set to be 1.6 mm or less, the above-described deformation becomes even more likely to occur near the blocking layer 5.
Also, the likelihood of occurrence of the deformation near the blocking layer is related not only to the thickness of the glass plate on which the blocking layer is layered, but also the ratio between the thickness of the glass plate and the thickness of the blocking layer. Specifically, if “(thickness of glass plate (mm))÷(thickness of blocking layer (mm))” is 150 or less, there is a possibility that the above-described deformation will occur near the blocking layer, and if it is 100 or less, the above-described deformation becomes more likely to occur near the blocking layer. In the present embodiment, the blocking layer 5 is layered on the inner glass plate 3, and therefore if the thickness of the inner glass plate 3 and the thickness of the blocking layer 5 reach this kind of ratio, there is a possibility that the above-described deformation will occur near the blocking layer. The same follows also in the case where the blocking layer 5 is layered on the outer glass plate 2. Note that in the present embodiment, it is possible to suppress a case in which such deformation occurs by using a later-described ceramic as the ceramic used as the blocking layer 5.
Also, as illustrated in
Interlayer
Next, the interlayer 4 that bonds the outer glass plate 2 and the inner glass plate 3 will be described. The interlayer 4 can have various configurations according to the embodiment, and for example, can be constituted by a three-layer structure in which a soft core layer is sandwiched between a pair of outer layers harder therethan. The damage resistance performance and noise blocking performance of the laminated glass 1 can be increased by thus forming the interlayer 4 with multiple soft layers and hard layers.
Also, the material of the interlayer 4 need not be particularly limited, and may be selected as appropriate according to the embodiment. For example, if the interlayer 4 is formed with multiple layers having different hardnesses as described above, it is possible to use polyvinyl butyral resin (PVB) as the hard outer layers. The polyvinyl butyral resin (PVB) is preferable as the material for the outer layers since it has excellent adhesiveness with the outer glass plate 2 and the inner glass plate 3 and excellent penetration resistance. Also, ethylene vinyl acetate resin (EVA) or polyvinyl acetal resin that is softer than the polyvinyl butyral resin used for the outer layers can be used for the soft core layer.
Note that in general, the hardness of the polyvinyl acetal resin can be controlled using (a) the degree of polymerization of polyvinyl alcohol, which is the starting material, (b) the degree of acetalization, (c) the type of plasticizer, (d) the ratio of the plasticizer added, and the like. Accordingly, a hard polyvinyl acetal resin that is used for the outer layers and a soft polyvinyl acetal resin that is used for the core layer may be produced by appropriately adjusting at least one of the conditions of (a) to (d).
Furthermore, the hardness of the polyvinyl acetal resin can be controlled based on the type of aldehyde to be used for acetalization, and whether co-acetalization using multiple types of aldehyde or pure acetalization using a single type of aldehyde is performed. Although not necessarily applicable to every case, the larger the number of carbon atoms in the aldehyde that is used to obtain a polyvinyl acetal resin is, the softer the resulting polyvinyl acetal resin tends to be. Accordingly, for example, if the outer layers are made of a polyvinyl butyral resin, a polyvinyl acetal resin that is obtained by acetalizing an aldehyde having 5 or more carbon atoms (e.g., n-hexyl aldehyde, 2-ethylbutyl aldehyde, n-heptyl aldehyde, or n-octyl aldehyde) with polyvinyl alcohol can be used for the core layer.
Also, the total thickness of the interlayer 4 can be set as appropriate according to the embodiment, and for example, it can be 0.3 to 6.0 mm, preferably 0.5 to 4.0 mm, and more preferably 0.6 to 2.0 mm. For example, if the interlayer 4 is constituted by a three-layer structure including a core layer and a pair of outer layers that sandwich the core layer, the thickness of the core layer is preferably 0.1 to 2.0 mm, and more preferably 0.1 to 0.6 mm. On the other hand, the thickness of each outer layer is preferably larger than the thickness of the core layer, and specifically, is preferably 0.1 to 2.0 mm, and more preferably 0.1 to 1.0 mm.
Although there is no particular limitation on the method for manufacturing this kind of interlayer 4, examples thereof include a method in which a resin component such as the above-described polyvinyl acetal resin, a plasticizer, and other additives, if necessary, are mixed and uniformly kneaded, and then the layers are collectively extruded, and a method in which two or more resin films that are produced using this method are laminated with a pressing process, a lamination process, or the like. In the method of laminating with the pressing process, the lamination process, or the like, each of the resin films before laminating may have a single-layer structure or a multilayer structure. Moreover, the interlayer 4 may include a single layer instead of the multiple layers as described above.
Blocking Layer
Next, the blocking layer 5 provided on the fourth surface 32 of the inner glass plate 3 will be described. As illustrated in
The peripheral edge region 51 blocks entry of light from the peripheral edge portion 11 of the laminated glass 1. Also, the protruding region 52 makes it so that the stereo camera 6 arranged in the vehicle interior is not visible from the vehicle exterior. By contrast, the region on the inner side in the in-plane direction with respect to the blocking layer 5 is a non-blocked region 55 in which the blocking layer 5 is not formed. Passengers seated in the driver's seat and the passenger's seat in the automobile in which the laminated glass 1 is attached view the frontward vehicle exterior via the non-blocked region 55. For this reason, the non-blocked region 55 is configured to have a visible light transmissivity of such an extent that at least the traffic conditions of the vehicle exterior are visible.
Also, the protruding region 52 of the blocking layer 5 is provided with two approximately trapezoid-shaped image capture windows (53 and 54) that are arranged apart from each other on the left and right, corresponding to the positions of the image capturing apparatuses (61 and 62) of the stereo camera 6 arranged in the vehicle interior. The image capture windows (53 and 54) are regions on which a material such as the ceramic that constitutes the blocking layer 5 is not layered, and are formed into hole shapes in the protruding region 52 of the blocking layer 5. The image capture windows (53 and 54) being formed into hole shapes means a state in which the peripheries of the image capture windows (53 and 54) are completely surrounded with the ceramic that forms the blocking layer 5, as shown in
For example, the image capture windows (53 and 54) are configured such that the visible light transmissivity is 70% or more, as defined in JIS R 3211. Note that as defined in JIS R 3212 (3.11 Visible light transmissivity test), the transmissivity can be measured using a spectrometric method defined in JIS Z 8722.
Note that the dimensions of the portions of the blocking layer 5 can be set as appropriate according to the embodiment. For example, the width of the blocking layer 5 provided on the upper side portion of the inner glass plate 3 may be 50 mm, the width of the blocking layer 5 provided on the lateral side portions may be 25 mm, and the width of the blocking layer 5 provided on the lower side portion may be 130 mm. Here, when the image capture windows (53 and 54) are provided in a region outside of the blocking layer 5, in order to prevent the stereo camera 6 from being visible from the vehicle exterior, there is a possibility that the dimensions of the portions of the blocking layer 5 will become larger than necessary, and the design of the laminated glass 1 will be impaired. However, according to the present embodiment, the image capture windows (53 and 54) are provided in the region of the blocking layer 5, and therefore the dimensions of the blocking layer 5 can be made relatively smaller.
In the present embodiment, such a blocking layer 5 is made of ceramic of a dark color, such as black, brown, gray, or dark blue, for example. The range of the thermal expansion rate of the ceramic is 50×10−7/K to 150×10−7/K (300° C.), for example. For example, dark blue ceramic has a thermal expansion rate of 120×10−7/K (300° C.). By contrast, the range of the thermal expansion rate of the glass plates is 80×10−7/K to 120×10−7/K (300° C.), for example. For example, the glass plates (2 and 3) each have a thermal expansion rate of 90×10−7/K (300° C.). For this reason, if ceramic similar to the conventional ceramic is used, significant optical distortion occurs near the blocking layer 5 for the above-described reasons. This optical distortion occurs when the difference in thermal expansion rate between the ceramic and the glass plates is 1×10−7/K (300° C.) or more, and occurs prominently when the difference in thermal expansion rate between the ceramic and the glass plates is 3×10−7/K (300° C.) or more.
Here, optical distortion will be described with reference to
If ceramic similar to the conventional ceramic is used, the above-described optical distortion is significant near the blocking layer 5. Note that the thermal expansion rate ratio obtained by “(thermal expansion rate of ceramic)+(thermal expansion rate of glass plates)” is defined according to the materials of the ceramic and the glass plates, and the like. The higher the thermal expansion rate ratio is, the more likely the blocking layer 5 is to expand with respect to the glass plates (2 and 3) and the more likely it is that deformation will occur near the blocking layer 5. From this viewpoint, the thermal expansion rate ratio is preferably a factor of three or less, and is more preferably a factor of two or less. In particular, with the present embodiment, ceramic is layered on the inner glass plate 3, and therefore it is preferable that the thermal expansion rate ratio between the inner glass plate 3 on which the ceramic is layered and the ceramic satisfies such a condition. The same follows also in the case where the ceramic is layered on the outer glass plate 2.
Similarly, deformation is likely to occur near the blocking layer 5 also in the case where the ceramic that forms the blocking layer 5 and the glass plates (2 and 3) have different absorptivities for light in the wavelength range of 1000 nm to 2500 nm. In this case, during bending, a temperature difference tends to occur between the ceramic of the blocking layer 5 and the glass plates (2 and 3), and thus the blocking layer 5 and the glass plates (2 and 3) tend to have different expansion amounts, and deformation tends to occur near the blocking layer 5. In other words, the above-described optical distortion is significant near the blocking layer 5. Note that the light absorptivity can be measured with a spectrophotometer (e.g., UV-3100 manufactured by Shimadzu Corporation), for example. Here, the light absorptivity of the ceramic can change in the process of firing. In the present embodiment, the absorptivity for light in the above-described wavelength range of the fired ceramic (blocking layer 5) differs from that of the glass plates (2 and 3).
Regarding this point, the inventors of the present document found the following. Specifically, from the viewpoint of the appearance, deep black ceramic with a reflectivity of 5% or less for light in the wavelength range of 1000 nm to 2500 nm (infrared light) has conventionally been used as the ceramic that forms the blocking layer. For this reason, when the glass plate is subjected to bending, the blocking layer has tended to absorb infrared light in the range of 1000 nm to 2500 nm that is emitted in the furnace interior, and has tended to reach high temperatures. In other words, the above-described deformation shown in
In view of this, with the present embodiment, in order to avoid this kind of situation and reduce the above-described optical distortion, ceramic that is configured such that the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light) is 15% or more is used as the ceramic that forms the blocking layer 5. The ceramic is preferably configured so as to have a reflectivity of 35% or more with respect to light with a wavelength of 2500 nm (infrared light). This kind of ceramic can be produced based on the following composition, for example.
As will be described later, it is possible to produce ceramic that has a reflectivity of 35% or more with respect to light with a wavelength of 2500 nm (infrared light) based on the composition shown in Table 1 above. Note that the pigment (Black 6350) in Table 1 above is a complex oxide pigment composed of oxides of iron and chromium, and is an infrared light reflecting pigment with a high infrared light reflectivity. Specifically, the maximum value of the reflectivity of the pigment (Black 6350) is 60% or more with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light).
It is possible to increase the infrared light reflectivity of the ceramic used to form the blocking layer 5 by using a pigment with a high infrared light reflectivity. In other words, by selecting a pigment with a high reflectivity for light in the wavelength range of 1000 nm to 2500 nm (infrared light) as appropriate, it is possible to produce ceramic in which the maximum value of reflectivity is 15% or more with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light) as appropriate. Note that other than the above-described Black 6350, Black 6301 manufactured by Asahi Kasei Kogyo Co., Ltd., 42-703A, 42-706A, or 42-707A manufactured by Tokan Material Technology Co., Ltd., or the like can be used as the pigment with the high infrared light reflectivity. Also, a pigment containing iron oxides has a reflectivity that is relatively high with respect to infrared light. For this reason, when the ceramic in which the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light) is 15% or more, it is preferable to employ a pigment that includes iron oxides. Also, the reflectivity for the infrared light of the ceramic can be measured using a spectrophotometer (e.g., UV-3100 manufactured by Shimadzu Corporation). Also, the infrared light reflectivity of the ceramic can change in the process of firing. In the present embodiment, the fired ceramic (blocking layer 5) need only satisfy the above-described reflectivity conditions. Also, if the maximum value of the reflectivity of the ceramic is 15% or more, the ceramic is less likely to melt in the furnace interior when the blocking layer 5 is being formed, and there is a possibility that the blocking layer 5 will be formed in a state in which the blocking property is insufficient. In order to avoid this, it is sufficient to selectively use a glass binder with a low melting point as the material for the blocking layer 5.
Note that if the laminated glass 1 is used as a windshield, the laminated glass 1 is attached to an automobile using adhesive. If ultraviolet light enters this attachment portion, the attachment strength of the adhesive will deteriorate and the durability of the windshield will be reduced. In contrast, the blocking layer 5 can prevent ultraviolet light from entering the vehicle interior. For this reason, it is possible to prevent the durability of the windshield from decreasing. In particular, it is possible to preferably prevent the durability of the windshield from decreasing by configuring the blocking layer 5 such that the transmissivity for light in the ultraviolet range is 0.1% or less.
Stereo Camera
Next, the stereo camera 6 will be described. The image capturing apparatuses (61 and 62) of the stereo camera 6 are configured as appropriate using a lens system, an image sensor, and the like so as to be able to capture images of the state of the vehicle exterior. As illustrated in
Also, the multiple images with parallax that were obtained by the image capture apparatuses (61 and 62) are sent to an image processing apparatus 7 as illustrated in
The object distance can be estimated through known analysis (computer vision) using parallax that occurs in multiple obtained images. Also, the movement speed of the object can be estimated based on temporal change in the object direction and the speed of the vehicle. Also, the type of the object can be estimated using a known image analysis method such as pattern recognition.
The image processing apparatus 7 is constituted as a computer having a storage unit, a control unit, an input/output unit, and the like so as to perform such image analysis and be able to present the result thereof to a user (driver). This kind of image processing apparatus 7 may be an apparatus designed specifically for the service to be provided, or a general-purpose apparatus such as a PC (Personal Computer) or a tablet terminal.
Next, a method for manufacturing the laminated glass 1 according to the present embodiment will be described with reference to
First, before the laminated glass 1 is molded using a molding apparatus illustrated in
Next, the prepared ceramic in the form of a paste is printed (applied) on the peripheral edge portion of the fourth surface 32 of the inner glass plate 3 through screen printing or the like. At this time, two regions in which the ceramic is not printed are provided in the region in which the protruding region 52 is to be formed, in order to form two image capture windows (53 and 54). Also, the printed ceramic in the form of a paste is dried by arranging the laminated glass 1 for about 1 to 5 minutes in a 150° C. to 250° C. environment.
Next, the flat plate-shaped laminated glass 10 is formed by interposing the interlayer 4 between the prepared outer glass plate 2 and inner glass plate 3, and the formed laminated glass 10 is mounted in a ring-shaped (frame-shaped) mold 800. The mold 800 is arranged on a conveying platform 801, and in a state in which the laminated glass 10 is mounted on the mold 800, the conveying platform 801 passes through a heating furnace 802 and an annealing furnace 803 in sequence.
At this time, the mold 800 is ring-shaped, and therefore the laminated glass 10 passes through the heating furnace 802, which has an internal temperature of about 1000 K, in a state in which only the peripheral edge portion is supported. Then, upon being heated to near the softening point temperature in the heating furnace 802, the inner side of the flat plate-shaped laminated glass 10 curves downward with respect to the peripheral edge portion due to its own weight, and thus is molded into a curved shape. Accordingly, it is possible to manufacture the laminated glass 1 that curves in the direction perpendicular to the surface, as described above.
Note that the manufactured laminated glass 1 is attached as a windshield for a vehicle to a frontward window portion of an automobile at a predetermined angle. At this time, the attachment angle of the laminated glass may be 30 degrees or less with respect to the horizontal direction. Also, after the laminated glass 1 is attached to the automobile, the image capture apparatuses (61 and 62) of the stereo camera 6 are attached at predetermined locations (e.g., the ceiling above the front seats) in the vehicle interior via a bracket (not shown).
Characteristics
Next, characteristics of the laminated glass 1 constituted as described above will be described with reference to
Regarding this, in order to form the blocking layer, ceramic with a reflectivity of 5% or less with respect to light in the wavelength range of 1000 nm to 2500 nm, as in a later-described comparative example, has conventionally been used. For this reason, when the glass plates are heated in the heating furnace, the blocking layer is excessively heated due to the blocking layer absorbing a large amount of light (infrared light) emitted in the furnace interior, and thus it is assumed that significant deformation such as that shown in
By contrast, with the laminated glass 1 according to the above-described configuration as well, as shown in
However, with the laminated glass 1 according to the above-described configuration, ceramic that is configured such that the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm is 15% or more is used as the ceramic that forms the blocking layer 5. For this reason, when the laminated glass 1 is heated in the heating furnace 802, it is possible to prevent the blocking layer 5 from absorbing too much of the light (infrared light) emitted in the furnace interior. In other words, in the inner glass plate 3, it is possible to prevent a significant temperature difference from being generated between the region in which the blocking layer 5 is provided and the region in which the blocking layer 5 is not provided, and thus it is possible to suppress a case in which the region in which the blocking layer 5 is provided becomes likely to deform. Also, since it is possible to prevent the blocking layer 5 from reaching a high temperature, even if the thermal expansion rate of the ceramic that forms the blocking layer 5 and the thermal expansion rate of the inner glass plate 3 are different, it is possible to reduce the relative expansion amount of the ceramic with respect to the inner glass plate 3. For these reasons, it is possible to suppress a case in which significant deformation such as that shown in
Thus, according to the present embodiment, it is possible to reduce the occurrence of significant deformation near the blocking layer 5, and therefore it is possible to keep the width between the two glass plates (2 and 3) approximately constant near the blocking layer 5. For this reason, it is possible to suppress the occurrence of a region exhibiting a lens effect due to changes in the thickness of the interlayer 4 near the blocking layer 5, and thus it is possible to reduce optical distortion that occurs near the blocking layer 5. Specifically, as indicated by the later-described working examples, it is possible to suppress the distortion rate of the deformed portion 12 to about 27%. Preferably, the distortion rate of the deformed portion 12 can be suppressed to about 18%. Also, the refractive power (lens power) of the deformed portion 12 can be suppressed to 160 mdpt (0.16 dpt) or less. Preferably, the refractive power (lens power) of the deformed portion 12 can be suppressed to 120 mdpt (0.12 dpt) or less. Note that “dpt (dioptre)” (=1/m) is a unit for the refractive power of a lens, and indicates the inverse of the focal length. Note that the refractive power can change according to the attachment angle of the glass plate. The numerical value range of the above-described refractive power is measured in a state in which the laminated glass 1 is inclined 27 degrees with respect to the horizontal direction.
Also, in the present embodiment, two image capture windows (53 and 54) are provided in the blocking layer 5. The image capture windows (53 and 54) are regions on which no ceramic is layered, and similarly to the description above, the deformed portions that cause significant optical distortion can be formed near the peripheral edges of the image capture windows (53 and 54). For this reason, if the conventional ceramic is used to form the blocking layer 5, there is a possibility that the deformed portions that cause optical distortion that adversely affects image capture performed by the stereo camera 6 will be formed in the regions of the image capture windows (53 and 54). In particular, in the present embodiment, the image capture windows (53 and 54) are formed in hole shapes, and the ceramic surrounds the peripheries of the regions of the image capture windows (53 and 54), which are relatively small. For this reason, when deformation caused by the ceramic occurs from the two end sides in the left-right direction and the vertical direction, there is a possibility that significant deformation will occur in the image capture windows (53 and 54). Since the images captured by the stereo camera 6 are used to measure the distance to the object or the like, when such optical distortion occurs, measurement using the stereo camera 6 cannot be performed accurately, and in the worst case, the measurement is not possible. By contrast, in the present embodiment, by using ceramic with a high infrared light reflectivity as described above in the formation of the blocking layer 5, optical distortion near the blocking layer 5 is reduced. For this reason, according to the present embodiment, it is possible to prevent such a problem from occurring, and it is possible to provide a laminated glass 1 that has image capture windows (53 and 54) that are suitable for image capture performed by a stereo camera 6.
Also, in the present embodiment, the two glass plates (2 and 3) are manufactured through gravity bending. As described above, in the gravity bending method, bending is performed using the weight of the glass, and therefore deformation caused by the blocking layer 5 reaching a high temperature is likely to occur during the heating. For this reason, with the gravity bending method, when the conventional ceramic with a low infrared light reflectivity is used as the ceramic layer 5, significant deformation is likely to occur near the blocking layer 5, and thus significant optical distortion is likely to occur. By contrast, in the present embodiment, by using ceramic with a high infrared light reflectivity as described above in the formation of the blocking layer 5, a case is suppressed in which the blocking layer 5 absorbs the infrared light in the furnace interior and reaches a high temperature. For this reason, according to the present embodiment, even under molding conditions under which optical distortion is likely to occur, such as gravity bending, it is possible to prevent significant optical distortion from occurring near the blocking layer 5.
Also, in the present embodiment, the attachment angle of the laminated glass 1 may be 30 degrees or less with respect to the horizontal direction, and therefore the blocking layer 5 provided on the laminated glass 1 is configured to be likely to enter the field of vision of the driver. Also, if the attachment angle with respect to the horizontal direction is relatively low, the length of the optical path by which the light that is incident from the front passes through the laminated glass increases, and therefore the amount of such optical distortion increases. For this reason, if significant optical distortion occurs near the blocking layer 5, there is a possibility that the field of vision of the driver will constantly be hindered by the optical distortion. By contrast, according to the present embodiment, for the above-described reasons, it is possible to reduce optical distortion near the blocking layer 5. Accordingly, even if the blocking layer enters the field of vision of the driver due to the attachment condition of the laminated glass 1, which is that the attachment angle with respect to the horizontal direction is 30 degrees or less, the driver can smoothly check the scenery in the vehicle exterior up to the vicinity of the blocking layer.
Although an embodiment of the present invention was described in detail above, the foregoing description is in all respects merely an example of the present invention. It goes without saying that various improvements and modifications can be performed without departing from the scope of the present invention. For example, regarding the constituent components of the laminated glass 1, according to the embodiment, constituent components may be omitted, replaced, and added as appropriate. Also, the shapes and sizes of the constituent components of the above-described laminated glass 1 may be determined as appropriate according to the embodiment. For example, the following modifications are possible. Note that in the following description, constituent elements that are similar to those of the above-described embodiment are denoted by similar reference signs, and description thereof is omitted as appropriate.
3.1
For example, in the above-described embodiment, the blocking layer 5 is layered on the fourth surface 32 of the laminated glass 1. However, the surface on which the blocking layer 5 is layered need not be limited to the fourth surface 32 of the laminated glass 1 and may be the second surface 22 or the third surface 31. Also, for example, in the above-described embodiment, the blocking layer 5 is formed only on one surface. However, the number of surfaces on which the blocking layer 5 is provided is not limited to one, and the blocking layer 5 may be provided on multiple surfaces selected from the second layer 22, the third layer 31, and the fourth layer 32. For example, the blocking layer 5 may be provided on the second surface 22 and the fourth surface 32. Note that if the blocking layer 5 is layered only on one of the second surface 22 and the fourth surface 32, deformation is likely to occur in only the one glass plate on which the blocking layer 5 is layered, and therefore significant deformation is likely to occur near the blocking layer 5. In particular, if the blocking layer 5 is layered only on the fourth surface 32, the space in which the blocking layer 5 is layered is open, and therefore compared to the case in which the blocking layer 5 is layered only on the second surface 22, significant deformation is more likely to occur near the blocking layer 5. By contrast, in the above-described embodiment, ceramic that is configured such that the maximum value of reflectivity is 15% or more with respect to light in the wavelength range of 1000 nm to 2500 nm is used as the ceramic that forms the blocking layer 5, and thereby the occurrence of deformation near the blocking layer 5 is reduced. For this reason, even if the blocking layer 5 is layered only on one of the second surface 22 and the fourth surface 32, it is possible to produce the laminated glass 1 in which optical distortion that occurs near the blocking layer 5 is reduced.
3.2
Also, for example, in the above-described embodiment, the blocking layer 5 has a single-layer structure. However, as long as the blocking layer 5 is configured such that the maximum value of reflectivity is 15% or more with respect to light in the wavelength region of 1000 nm to 2500 nm, the blocking layer 5 need not be limited to this example, and may have a multilayer structure. For example, a first ceramic layer is formed by layering ceramic with the composition shown in Table 1 above on the fourth surface 32 of the inner glass plate 3. Next, a silver layer is formed by layering silver on the first ceramic layer. Furthermore, a second ceramic layer is formed by layering ceramic with the composition shown in Table 1 above on the silver layer. Accordingly, the blocking layer 5 with a three-layer structure can be formed. Note that it is possible to use a material with a configuration shown in Table 2 below as the silver layer.
Note that if the blocking layer 5 is constituted with a multilayer structure in this manner, the outermost layer arranged on the outermost side and the layer in contact with the glass plate (in the present embodiment, the inner glass plate 3) on which the blocking layer 5 is layered preferably satisfy the condition of the reflectivity for infrared light. Due to the layer in contact with the glass plate on which the blocking layer 5 is layered being configured in this manner, during heating for bending, it is possible to prevent a case in which radiant heat from the glass plate side is reflected and only the temperature of the blocking layer 5 rises, and thus it is possible to suppress the amount of relative expansion of the blocking layer 5 with respect to the glass plate. For this reason, it is possible to efficiently prevent the above-described deformation from occurring near the blocking layer 5. Note that if the blocking layer 5 is given a multilayer structure, it is difficult to cause the shapes of the layers to match. For this reason, the shapes of the layers need not match. For example,
3.3
Also, for example, in the above-described embodiment, the image capture windows (53 and 54) are formed into approximate trapezoidal shapes. However, the shapes of the image capture windows (53 and 54) need not be limited to this example, and may be selected as appropriate according to the embodiment. For example, the image capture windows (53 and 54) may be formed into shapes such as rectangles, circles, or ellipses. Note that if the stereo camera 6 is omitted, the image capture windows (53 and 54) may be omitted.
Also, for example, in the above-described embodiment, the image capture windows (53 and 54) are formed into hole shapes and are arranged apart from the non-blocked region 55. In other words, the peripheral edges of the image capture windows (53 and 54) are surrounded by the blocking layer 5 (protruding region 52). However, the positions of the image capture windows (53 and 54) need not be limited to this example, and may be selected as appropriate according to the embodiment. For example, the image capture windows (53 and 54) may be formed so as to be continuous with the non-blocked region 55. In other words, the image capture windows (53 and 54) may be formed into cut-out shapes.
In this case, when the blocking layer significantly expands with respect to the inner glass plate during bending, the image capture window receives the stress caused by the expansion of the blocking layer from the two end portion sides, and at this portion, the inner glass plate significantly deforms in a convex shape. For this reason, if the image capture windows are formed in hole shapes or cut-out shapes, there is a possibility that deformation that impedes image capture via the image capture window will occur in the image capture windows. By contrast, in the above-described embodiment and the present modified example, a case in which deformation caused by the blocking layer 5 occurs is suppressed by using the ceramic having the above-described infrared light reflectivity. For this reason, in the above-described embodiment and the present modified example, it is possible to prevent deformation that inhibits image capture from occurring in the image capture windows even if the image capture windows are formed in hole shapes or cut-out shapes in the blocking layer 5.
3.4
Also, for example, in the above-described embodiment, the outer glass plate 2 and the inner glass plate 3 of the laminated glass 1 are manufactured through gravity bending. However, the method for molding the outer glass plate 2 and the inner glass plate 3 into curves need not be limited to the gravity bending method, and may be selected as appropriate according to the embodiment. For example, the outer glass plate 2 and the inner glass plate 3 may be molded into curves with a pressing method.
3.5
Also, the interlayer 4 can employ various modes. For example, a region of the interlayer 4 (dyed region) may be given the blocking function of the blocking layer 5 by dying a portion of the interlayer 4 a dark color such as black. Note that if the dyed region overlaps with the image capture windows (53 and 54), there is a possibility that the dyed region will inhibit image capture performed by the image capture apparatuses (61 and 62). For this reason, regarding portions in which the image capture windows (53 and 54) and the dyed region overlap, it is possible to use a configuration in which the dyed region does not overlap with the image capture windows (53 and 54) due to being replaced with a material having a high visible light transmissivity.
3.6
Also, for example, in the above-described embodiment, the stereo camera 6 is constituted by two image capturing apparatuses (61 and 62). However, the number of image capturing apparatuses that constitute the stereo camera 6 need not be limited to this example, and may be three or more. Also, according to this, the number of image capture windows provided in the blocking layer 5 may be three or more. Furthermore, one image capturing apparatus may be arranged in the vehicle interior instead of the stereo camera 6. In this case, the number of image capture windows provided in the blocking layer 5 may be one.
3.7
Also, for example, in the above-described embodiment, the laminated glass 1 is used as a windshield for an automobile. However, the application of the laminated glass 1 need not be limited to a windshield and may be selected as appropriate according to the embodiment. For example, the laminated glass 1 may be used as a rear glass or a roof, for example.
Hereinafter, working examples of the present invention will be described. However, the present invention is not necessarily limited to these working examples.
Test 1: Deformed Portion that Occurs Near the Blocking Layer
First, a glass plate according to the following comparative example was prepared in order to find the cause of deformation that occurs near the blocking layer.
The conditions for producing the laminated glass according to the comparative example are as follows.
Measurement of Shape
Based on the above-described production conditions, the laminated glass according to the comparative example was produced, and the surface shapes of the first surface of the outer glass plate and the second surface of the inner glass surface of the produced laminated glass were measured using a depth gauge (manufactured by Mitutoyo Corporation; product number: ID-C112RB) upward from the center of the lower-side portion. Also, based on the results of measurement performed with the depth gauge, the outer glass plate and the inner glass plate were overlaid at their end portions, and the total thickness of the laminated glass was measured. The results are shown in
As shown in
In the above-described result, significant deformation occurred in the portion in which the blocking layer was provided, and therefore it was inferred that when the glass plates were subjected to bending, the ceramic forming the blocking layer reached a higher temperature than estimated. Then, according to this, the blocking layer significantly expanded, and it was found that the convex deformation shown in
Test 2: Comparison of Optical Distortion
Next, in order to find the relationship between the infrared light reflectivity of the ceramic used for the blocking layer and the optical distortion that occurs near the blocking layer, the laminated glass according to working examples 1 and 2 below was prepared in addition to the laminated glass according to the above-described comparative example.
Glass plates according to working example 1 were produced under the same conditions as the above-described comparative example, except for the composition of the ceramic constituting the blocking layer. Ceramic having the composition shown in Table 1 above was used in working example 1.
Glass plates according to working example 2 were produced under the same conditions as the above-described working example 1 and comparative example, except for the composition of the ceramic constituting the blocking layer. The composition of the ceramic used in working example 2 included pigment in an amount of 15%, resin (cellulose resin) in an amount of 8%, organic solvent (pine oil) in an amount of 7%, and a glass binder in an amount of 70%. Also, for the pigment, a mixture containing BLACK 3250 (manufactured by Asahi Kasei Kogyo Co., Ltd.) in an amount of 50% and BLACK 6350 (manufactured by Asahi Kasei Kogyo Co., Ltd.) in an amount of 50% was used.
Glass plates according to working example 3 were produced under the same conditions as in the above-described working example 1, except for the type of the pigment. BLACK 6301 (Asahi Kasei Kogyo Co., Ltd.) was used as the pigment of working example 3.
Glass plates according to working example 4 were produced under the same conditions as the above-described working example 1, except for the type of the pigment. Black 27 (42-701A manufactured by Tokan Material Technology Co., Ltd.) was used as the pigment of working example 4.
Measurement of Reflectivity
Next, the reflectivities with respect to light of the ceramics used in the working examples (1 and 2) and the comparative example were measured using a spectrophotometer (e.g., UV-3100 manufactured by Shimadzu Corporation). The results of measuring the reflectivities are shown in
As shown in
Measurement of Distortion Rate
Next, the optical distortion near the blocking layers of working examples 1 to 4 and the comparative example was observed and the distortion rates were measured using the methods shown in
Also, as shown in
Refractive Power
Next, as shown in
On the other hand,
By contrast,
Next, using the position at which the camera was arranged in the conditions for observing the distortion rate as the pupil position, a light beam that is emitted from the apex of the object is refracted by the lens, and passes through the pupil position is obtained. Then, the light beam that passes through the pupil position is extended straight in the opposite direction (i.e., toward the object) as-is to the position (hereinafter referred to also as “object position”) at which the object is arranged, without being refracted by the lens. The height at the object position of the extended line (dotted line in
For example, if the height of the object is 100 mm and the height of the virtual object is 160 mm, the magnification m of the lens is 1.60. By repeating this calculation with different refractive powers of the lens, it is possible to obtain the relationship between the refractive power and the magnification m.
Also, it is possible to derive the relational equation for the refractive power and the distortion rate from the relational equation for the magnification m and the refractive power shown in
Due to the above results, it was found that optical distortion that occurs near a blocking layer can be improved by using ceramic with a high infrared light reflectivity to form the blocking layer. Specifically, it was found that by using ceramic in which the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light) is 15% or more, the distortion rate of the deformed portion that occurs near the blocking layer can be suppressed to about 27%, and the refractive power (lens power) in the state in which the laminated glass is inclined 27 degrees with respect to the horizontal direction can be suppressed to 160 mdpt (0.16 dpt) or less. In particular, in working example 2, in which ceramic in which the maximum value of reflectivity with respect to light in the wavelength range of 1000 nm to 2500 nm (infrared light) is 15% or more is used, the distortion rate was improved by 2% or more compared to the comparative example and the refractive power was improved by 20 mdpt (0.02 dpt) or more.
Also, in working examples 1, 3, and 4, it was found that the distortion rate of the deformed portion that occurs near the blocking layer can preferably be suppressed to about 18%, and the refractive power (lens power) can be suppressed to 120 mdpt (0.12 dpt) or less. In particular, in working example 1, in which ceramic having a reflectivity of 35% or more with respect to light with a wavelength of 2500 nm (infrared light) is used, the distortion rate was improved by 15% or more and the refractive power was improved by 60 mdpt (0.06 dpt) or more compared to the comparative example. Note that the relationship between the distortion rate and sensory evaluation is as shown in Table 3 below.
Here, an “expert” is a person who knows a method for finding optical distortion, such as moving a viewpoint up and down, and a “novice” is a person who does not know such a method for finding optical distortion.
Accordingly, as established by comparing
Also, as demonstrated by comparing
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-254626 | Dec 2015 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/087893 | 12/20/2016 | WO | 00 |
