The present specification relates generally to improved vehicular lighting assemblies, and more particularly to providing a grille-lighting function from a common lighting assembly.
Vehicular headlamp systems are conventionally mounted to the front or front corners of the automobile and adjacent the grille. A relatively recent trend in vehicular design is to have the headlamp systems be formed as part of a larger—and oftentimes modular—assembly. As such, traditional low-beam and high-beam functionality may be packaged along with turn-signal lamps, daytime running lamps, fog lamps or the like. Unfortunately, the packaging space for accommodating the lamp assembly and its increasingly comprehensive lighting capability has a tendency to encroach on the portion of the vehicle that is traditionally reserved for the grille. This may be undesirable as the grille often needs to be large enough to maximize cooling air flow past the radiator and other engine components that benefit from convective heat transfer. As such, any attempt to further expand the functionality of the lamp assembly in general and the lighting signature in particular has to be balanced against larger vehicular system requirements such as the cooling air needs for the grille.
Another relatively recent trend in vehicular design relates to enhancing the aesthetic appeal of the grille. In such configurations, the grille can take on a pronounced role in overall vehicle forward-end decorative attributes. One particularly noteworthy way for the owner to draw additional attention to a decorative grille is to shine light upon—or have it emanating from—such a grille. The additional space and wiring needed to achieve such enhanced illumination adds to the overall lighting system cost and complexity. Moreover, as mentioned above, this enhanced illumination may exacerbate traditional headlamp assembly packaging challenges in the region in or around the grille.
Accordingly, a need exists for a vehicular lamp assembly that provides a grille lighting function while reducing the complexity associated with such enhanced illumination functionality.
In one embodiment, a vehicular lamp assembly (also referred to herein as headlamp assembly) is disclosed. The assembly includes a housing that can be mounted to a vehicle. Within the housing, a main headlamp light source can (upon receipt of suitable electric current from the vehicle) direct a beam of light through an outer lens produce a first beam pattern. In addition, a grille light source is disposed within the housing, while an optic element can be used in conjunction with the grille light source to produce (upon receipt of suitable electric current from the vehicle) a second beam pattern that is routed through the grille to provide illumination to such grille.
In another embodiment, a motor vehicle includes a platform made up of a wheeled chassis defining passenger compartment and an engine compartment the latter of which defines a grille formed in a forward portion thereof. An engine (such as a conventional internal combustion engine (ICE)) is situated within the engine compartment. A guidance apparatus is coupled to the wheeled chassis and the engine in order to provide motive control of the vehicle, while a vehicular lamp assembly includes a housing mounted adjacent the engine compartment such that it is substantially lateral to the grille. A main headlamp light source is disposed within the housing, while an outer lens is signally cooperative with the main headlamp light source to produce (upon receipt of suitable electric current from the vehicle) a first beam pattern that is routed through the outer lens. Likewise, a grille light source is also disposed within the housing, while an optic element that is signally cooperative with the grille light source produces (upon receipt of suitable electric current from the vehicle) a second beam pattern that is routed through the grille to provide illumination to such grille.
In yet another embodiment, a method of providing illumination of a vehicular radiator grille is disclosed. The method includes configuring a vehicle-mounted headlamp housing to include a main headlamp light source and a grille light source disposed therein. In addition, an outer lens is signally cooperative with the main headlamp light source so that upon such illumination, a first beam pattern is routed through the outer lens. Likewise, an optic element is signally cooperative with the grille light source so that upon such illumination, a second beam pattern is routed through the grille. A switch within the vehicle may be used to selectively provide electric current to at least the grille light source.
These and additional features provided by the embodiments described herein will be more fully understood in view of the following detailed description, in conjunction with the drawings.
The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
Embodiments disclosed herein include increase the lighting signature of an automotive vehicle such that the grille may be selectively illuminated without increasing the packaging space of a headlamp assembly. In particular, a lamp assembly according to the present disclosure includes a separate light source to provide selective illumination of a radiator grille while taking advantage of existing packaging space.
Referring first to
In a preferred configuration, numerous lights are placed around the exterior of vehicle 100. In one form, such lights may be enclosed in a transparently-covered housing that forms part of larger assemblies including left-and-right tail light assemblies (not shown) and left-and-right headlamp assemblies 180 the latter of which are disposed on opposing lateral sides of a grille 190. In one form, the grille 190 is disposed forward of a radiator (not shown) that acts as a heat exchanger for a coolant (such as a mixture of water and ethylene glycol) that is used in conjunction with cooling conduit, valves and pumps to remove excess heat that is generated by the operation of the motive power unit 130. The grille 190 is constructed to provide aesthetic appeal of the vehicle 100 front end while also ensuring that the radiator is exposed to an adequate supply of incoming air, especially when vehicle 100 is moving in a forward direction. In one particular form of construction as shown, the grille 190 includes numerous horizontal ribs or slats that are connected to one another through orthogonally-oriented bracket-like connectors, through a frame-like member that defines the grille 190 periphery, or both. Each rib is vertically spaced apart from its adjacent neighbor so that an air gap is defined between two adjacent ribs. It will be appreciated that other grille 190 shapes, such as differing orientations of the ribs, as well as the use of other shapes besides the generally rectangular ribs, may be employed in the grille 190, and that all such variants are deemed to be within the scope of the present disclosure.
Control of electrical signals to or from the headlamp assemblies 180, as well as to and from various other electrical-based components and systems of vehicle 100, may be provided by one or more electronic control units 200. In one form, the electronic control unit (ECU, also referred to herein as a controller) 200 is operable to receive a command from the driver to actuate the various lights, including turn-signal lamps, daytime running lamps and fog lamps, as well as the lights used in the headlamp assembly 180. The command made given by an input disposed within the vehicle passenger compartment 140, (such as a headlamp switch 170) or by actuation of a remote key. In one form, the ECU 200 may be operable to actuate the grille light source 180G that will be discussed in more detail below in conjunction with
Although shown notionally as being within the passenger compartment 140 or the engine compartment, it will be appreciated that the ECU 200 is situated in any suitable location within vehicle 100 where access to wiring, harnesses or busses is readily available. In addition, it will be appreciated that ECU 200 may be one of many such control units within the vehicle 100, depending on the desired degree of integration or autonomy among such control units. ECU 200 is provided with one or more input/output (I/O) 210, microprocessor (CPU) 220, read-only memory (ROM) 230, random-access memory (RAM) 240, which are respectively connected by a bus to provide connectivity for a logic circuit 250 for the receipt of signal-based data, as well as the sending of commands or related instructions. Various algorithms and related control logic may be stored in the ROM 230 or RAM 240 in manners known to those skilled in the art. Thus, in one form, CPU 220 can be made to operate on the headlamp assembly 180 control logic such that individually and together the various components making up ECU 200 define the logic circuit 250 needed to provide the various forms of main or grille lighting functions as discussed herein. The control logic may be embodied in an algorithm or related program code that can be manipulated or otherwise operated on by CPU 220 and then conveyed via I/O ports 210 to the wiring 180E that delivers electric current to the main headlamp light source 180B and the grille light source 180G. In one form of I/O 210, signals from the switch 170 are input to ECU 200. Other such signals, such as an ignition signal (not shown) that indicates whether or not the engine or related motive power unit 130 is operational may also be signally provided to ECU 200 for suitable processing by the control logic, as can radio-frequency or related signals sent from a driver's key fob.
Within the passenger compartment 140, numerous dials, switches, buttons and other control elements are placed at the driver's disposal in order to selectively operate other vehicular systems; one such control element is in the form of the headlamp switch 170 that is mounted to the instrument panel or dashboard. As will be described in more detail below, such switch 170 is coupled to a battery, alternator or other power source (not shown) in order to provide the electric current needed to power the headlamps 180. The switch 170 may be structured to provide various forms of illumination by the grille light source 180G and the optic element 180D; such forms may include providing illumination upon activation of the main headlamp light source 180B, upon activation of a daytime running lamp (not shown), upon activation of a turn signal (not shown), and in situations independent of any other lighting on the vehicle 100. Two common forms of headlamp systems are reflector-based systems and projector-based systems, where the former includes a filament-based source, a parabolic reflector and a generally planar lens, while the latter includes a light source (for example, based on a filament, arc discharge or the like), an elliptical reflector and axially-spaced convex (i.e., condenser) lens and a movable shield disposed near a beam focal point that converges axially between the reflector and the lens as a way to provide enhanced beam shaping. Either configuration is designed to gather and shape the light being emitted by the source in order to project the beam ahead of the vehicle in compliance with increasingly stringent regulatory standards. Both the reflector and projector versions may also include an optional transparent cover or fairing that protects the parts while also providing enhanced visual appeal. Within the present context, both of the reflector-based and projector-based configurations are deemed to be within the scope of the present disclosure.
Referring next to
In one form, the housing 180A is made from a molded plastic material, and includes one or more of brackets, tabs, apertures or related connection apparatus to facilitate the joining of the headlamp assembly 180 to frames or related vehicular support structure (none of which are shown). In one form, the forward-facing surface 180J of the housing 180A may be coated with or otherwise formed from material such as metalized plastic or the like that is highly-reflective in the visible (i.e., 400 nanometer to 700 nanometer) spectrum. In addition, such surface 180J may be either faceted, parabolic, elliptical or other suitable shape in order to facilitate the preferred directional projection of a beam B1 (also referred to herein as a first beam pattern) being generated by the main headlamp light source 180B. The outer lens 180C acts as a transparent or translucent covering to help not only provide an aerodynamic fairing for the front end of vehicle 100, but also to provide environmental protection and isolation to the remainder of the components that make up the headlamp assembly 180. In one form, the outer lens 180C may be made from a moldable plastic-based material that is optically transparent in the visible spectrum; examples of such material may include an injection-molded polycarbonate-based material that may optionally have suitable scratch-resistant and anti-ultraviolet degradation additives or coatings. In another form, the outer lens 180C may be made from glass. As will be discussed in more detail below in conjunction with
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In one form, the main headlamp light source 180B is formed from a single filament, and may be an incandescent filament including those that are halogen-based; such a configuration may make up a reflector-based headlamp. In another form, the main headlamp light source 180B is formed from a filament that is part of an arc-discharge source that may also include projector-based components. In yet another form, the main headlamp light source 180B is formed from one or more light-emitting diodes (LEDs). All of these aforementioned forms are deemed to be within the scope of the present disclosure.
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In one preferable form, the placement of the headlamp assembly 180 relative to the grille 190 is such that the second beam pattern B2 is routed substantially entirely through the grille 190, while none escapes to alter the illumination provided by the first beam pattern B1 that is generated at the main headlamp light source 180B. The headlamp assembly 180 of claim 1, wherein the provided illumination is selected from the group consisting of illumination upon activation of the main headlamp, illumination upon activation of a daytime running lamp, illumination upon activation of a turn signal, illumination upon activation of grille light source and illumination independent of any other lighting on the vehicle. Furthermore, the grille 190 is structured such that apertures, slots or related air-passage channels are formed therein. These channels—in addition to facilitating the convective cooling of the motive power unit 130 (for example, when configured as an ICE) and other heat-prone components—are such that when the second beam pattern B2 casts its light on the back of the grille 190, such lighting may create an aesthetically-pleasing back-lit effect that resembles a corona. By such structure, the headlamp assembly 180 of the present disclosure is such that the first beam pattern B1 is routed substantially entirely through the portion of the outer lens 180C that is used to project the light emanating from the main headlamp light source 180B, while the second beam pattern B2 is routed substantially entirely through the portion of the outer lens 180C that is used to project the light emanating from the grille light source 180G. Importantly, by having both the main headlamp light source 180B and the grille light source 180G placed within a common housing 180A and assembly 180, packaging and vehicle-integration issues associated with adding supplemental lighting such as the present grille-illuminating function are avoided or minimized.
The vehicle 100 and its headlamp assembly 180 is such that the housing 180A that forms the bulk of the structure that is mounted adjacent the engine compartment is placed substantially lateral to the grille 190 such that the right headlamp assembly 180, the grille 190 and the left headlamp assembly 180 occupy a substantial majority (or even entirety) of the width of the front end of the vehicle 100. Within the present context, such a lateral relationship may also include configurations where the headlamp assemblies 180 are also mounted slightly behind the grille 190. Significantly, the construction of the headlamp assembly 180 is such that the housing 180A is not mounted to the grille 190. In this way, the headlamp assembly 180 does not encroach on so-called “real estate” of grille 190. Such a configuration may be particularly beneficial in situations where the grille 190 is an interchangeable modular assembly designed to fit into a front cavity in different vehicles within a manufacturer's model- or product-line, thereby promoting enhanced compatibility, reduced engineering and manufacturing expenses associated with maintaining a large number of disparate grille shapes, sizes and configurations.
It is noted that the terms “substantially” and “about” may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.
This application claims benefit to U.S. Provisional Application Ser. No. 62/435,871 filed Dec. 19, 2016.
Number | Date | Country | |
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62435871 | Dec 2016 | US |