Lamp socket and discharge lamp operating device

Information

  • Patent Grant
  • 6429591
  • Patent Number
    6,429,591
  • Date Filed
    Friday, April 27, 2001
    23 years ago
  • Date Issued
    Tuesday, August 6, 2002
    22 years ago
Abstract
A lamp socket and a discharge lamp lighting device are enabled to be dimensionally minimized by forming a socket body of the lamp socket with an integral synthetic resin molding of a case housing therein a starting circuit section and socket and connector sections, disposing a plurality of lead frames in the case, connecting the lead frames to primary and secondary windings of a pulse transformer, thereafter housing in the case electronic parts with their terminals placed in recessed grooves of the lead frames, and connecting the lead frames and terminals to constitute the starting circuit section.
Description




TECHNICAL FIELD




This invention relates to a lamp socket for detachably mounting thereto a discharge lamp and to a discharge lamp lighting device incorporating the lamp socket.




BACKGROUND OF THE INVENTION




In respect of automotive head lamps in recent years, there has been a tendency that discharge lamps of higher brightness, lower power consumption and longer life than conventional halide lamps have been employed, attaching importance to the safety. Such discharge lamps employed in the automotive head lamps have involved a problem that, because of the necessity of applying such very high voltage as to be more than 13 kV upon starting, a starting circuit for applying the high starting voltage and a lamp socket for mounting the discharge lamp are arranged as separate members so that parts number is increased and occupying space in the automobile is enlarged.




In view of this, there have been suggested various attempts in Japanese Patent Laid-Open Publications Nos. 10-214733, 11-7807, 10-223005, 10-255507 and so on for reducing the parts number and occupying space by housing at least part of the starting circuit in a socket body of the lamp socket.




SUMMARY OF THE INVENTION




In the foregoing prior art, however, there has been a problem that, as the starting circuit has been constituted by mounting electronic parts on printed circuit substrate, they have been able to be disposed only in two dimensional manner in the socket body, there has occurred a dead space in upper space of the respective electronic parts, and eventually the lamp socket as well as the discharge lamp lighting device employing the lamp socket have had to be dimensionally enlarged.




The present invention has been suggested for overcoming the foregoing problem, and its object is to establish a dimensional minimization of the lamp socket and discharge lamp lighting device.




The present invention establishes the above object by means of one comprising a socket section to which a discharge lamp is dismountably mounted, a connector section for electrical connection with the exterior, a starting circuit section including a plurality of electronic parts and lead frames connected to at least part of these electronic parts for forming wiring paths between the respective electronic parts to start the discharge lamp with a high voltage applied thereto, and a case in which the starting circuit section is provided, characterized in that the socket and connector sections are integrally provided.




Other objects and advantages of the present invention shall be understood from following description made with reference to drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view in an embodiment of the lamp socket according to the present invention;





FIG. 2

is a perspective view as viewed in another angle of the embodiment of

FIG. 1

;





FIG. 3

is a bottom view of the lamp socket in

FIG. 1

;





FIG. 4

is a side view of the lamp socket in

FIG. 1

;





FIG. 5

is a perspective view of the lamp socket of

FIG. 1

with part shown as removed;





FIG. 6

is a bottom view of the lamp socket of

FIG. 1

in a state where a lid is removed;





FIG. 7

is an explanatory view for the lamp socket of

FIG. 1

;





FIG. 8

is an explanatory view for the lamp socket of

FIG. 1

;





FIG. 9

is an explanatory view for the lamp socket of

FIG. 1

;





FIG. 10

is a perspective view of a pulse transformer in the lamp socket of

FIG. 1

;





FIG. 11

is a block diagram showing a discharge lamp lighting device employing the present embodiment;





FIG. 12

is a side view of the discharge lamp of

FIG. 11

;





FIG. 13

is a bottom view of the discharge lamp of

FIG. 11

;





FIG. 14

is a side view of the lamp socket in another embodiment of the present invention;





FIG. 15

is a perspective view as disassembled of another embodiment of the present invention;





FIG. 16

is a side view of another embodiment of the present invention;





FIG. 17

is a perspective view of another embodiment of the present invention;





FIGS. 18 and 19

are respectively explanatory views for another embodiment of the present invention;





FIG. 20

is a perspective view of another embodiment of the present invention;





FIG. 21

is a perspective view as disassembled of the lamp socket in

FIG. 20

;





FIG. 22

is a fragmentary sectioned view as enlarged of the lamp socket in

FIG. 20

;





FIG. 23

is an explanatory view for a state of disposition of circuit parts of the lamp socket in

FIG. 20

;





FIG. 24

is an explanatory view for a state of disposition of lead frames in the lamp socket of

FIG. 20

;





FIG. 25

is a plan view of the lamp socket of

FIG. 20

shown with part omitted;





FIG. 26

is a perspective view of a socket body employed in the lamp socket of

FIG. 20

;





FIG. 27

is a sectioned view of the socket body employed in the lamp socket of

FIG. 20

;





FIG. 28

is a front view of a pulse transformer employed in the lamp socket of

FIG. 20

shown with part omitted;





FIG. 29

is a sectioned view of the lamp socket in

FIG. 20

shown with part omitted;





FIG. 30

is a perspective view of the lamp socket in

FIG. 20

shown with part omitted; and





FIG. 31

is a plan view of the lamp socket in

FIG. 20

shown with part omitted.











While the present invention shall now be described with reference to the embodiments shown in the accompanying drawings, it should be appreciated that the intention is not to limit the invention only to these embodiments but rather to include all alterations, modifications and equivalent arrangements possible within the scope of appended claims.




THE BEST MODE FOR CARRYING OUT THE INVENTION




With reference to

FIGS. 1

to


10


, there is shown an embodiment in which the present invention is applied to an automotive head lamp device (discharge lamp lighting device). This embodiment comprises a lighting circuit section


1


for supplying a power to a discharge lamp AL as the head lamp with a source power supplied from such DC source E as an automobile battery or the like, and a lamp socket A including a starting circuit section


10


generating a high voltage for starting the discharge lamp A, a socket section


11


to which the discharge lamp LA is dismountably mounted, and a connector section


12


for electrically connecting the lighting circuit section


1


and the starting circuit section


10


. The lighting circuit section


1


and discharge lamp LA are connected through the connector section


12


connected to the starting circuit section


10


. That is, the connector section


12


and socket section


11


are electrically connected in the interior of the lamp socket A and the lighting circuit section


1


is electrically connected through the lamp socket A to the discharge lamp LA. As the lighting circuit section


1


, for example, one which boosts the DC source E with a DC-DC converter (not shown) employed and then converts it to an alternating power of a relatively low frequency (below several hundred Hz) with an inverter (not shown) employed may be used. Here, the inverter supplies the alternating power to the discharge lamp LA in order to avoid an acoustic resonating phenomenon in the discharge lamp LA. Operation of the DC-DC converter and inverter is controlled by a control circuit (not shown). The starting circuit section


10


is connected to this lighting circuit section


1


so that, when a switch SW inserted between the DC power source E and the lighting circuit section


1


is made ON, a starting voltage of the high voltage is applied from the starting circuit section


10


to the discharge lamp LA, and then an output of the inverter is supplied to the discharge lamp LA.




Further, the starting circuit section


10


is of a well known arrangement comprising, for example, such electronic parts


10




b


as, for example, a discharge gap or a capacitor, inductor, resistor and the like, and is provided with a main circuit


10




a


for generating a high voltage pulse from an output of the lighting circuit section


1


, and with a pulse transformer PT which applies to the discharge lamp LA a pulse of further higher voltage as occurred at a secondary winding


15




b


as a result of an input of the high voltage pulse of the main circuit


10




a


to a primary winding


15




a


. In the present embodiment, as will be described later, the starting circuit section


10


is constituted without employing any printed circuit substrate but by forming wiring paths between the respective electronic parts


10




b


including the pulse transformer PT with a plurality of lead frames


13


connecting such electronic parts


10




b


as the discharge gap or capacitor as well as the pulse transformer PT and so on.




On the other hand, the discharge lamp LA comprises an HID (high intensity discharge) lamp of such well known structure comprising, as shown in

FIGS. 12 and 13

, a light emitting tube


103


, a lamp base


105


having a flange


104


, a center electrode


106


, an outer peripheral electrode


107


and a pair of engaging projections


108


projected out of the periphery of the lamp base


105


.




In the lamp socket A, a socket body


2


is formed by integrally molding with a synthetic resin a case


14


for mounting therein the starting circuit section


10


as well as the socket and connector sections


11


and


12


. The case


14


has a main circuit housing part


14




a


of a rectangular box shape opened on one surface and a transformer housing part


14




b


substantially of a cylindrical shape provided to project outward from the other surface opposite to the opened surface. In the main circuit housing part


14




a


, other electronic parts


10




b


than the pulse transformer PT as well as the main circuit


10




a


comprising a plurality of the lead frames


13


are housed, while in the transformer housing part


14




b


the pulse transformer PT in which the primary and secondary windings


15




a


and


15




b


are wound on a ring-shaped core


15


are wound is housed.




The connector section


12


is provided substantially in a rectangular cylinder projecting outward from one side face of the main circuit housing part


14




a


of the case


14


. Here, three input terminals


16




a


,


16




b


and


16




c


respectively connected to end portions of different lead frames


131


-


133


are fixed to the side face of the case


14


so as to conform their longitudinal direction to axial direction of the connector section


12


and to project inside the connector section


12


.




The socket section


11


is of a cylindrical, bottomed tubular shape, having at one end a lamp mounting opening


11




a


and projecting outward from a bottom face of the transformer housing part


14




b


of the case


14


. The socket section


11


has, as main electrodes, a center electrode


17


contacting with the center electrode


106


of the lamp base


105


of the discharge lamp LA and an outer peripheral electrode


18


contacting with the outer peripheral electrode


107


of the lamp base


105


of the discharge lamp LA, and is further provided with an auxiliary electrode


19


of the same construction as the outer peripheral electrode


18


at a position opposing the outer peripheral electrode


18


with the center electrode


17


interposed between them. These auxiliary electrode


19


and outer peripheral electrode


18


are so provided as to be mutually connected by means of the outer peripheral electrode


107


of the lamp base


105


, when the lamp base


105


of the discharge lamp LA is inserted. On the periphery of the socket section


11


, further, there are provided inserting grooves


20


for inserting the engaging projections


108


projected from the periphery of the lamp base


105


and engaging grooves


21


communicating with the inserting grooves


20


. At a side end face of the lamp mounting opening


11




a


at positions where the engaging grooves


21


communicates with the inserting grooves


20


, angle projections


21




a


are provided.




Now, as the lamp base


105


of the discharge lamp LA is inserted in the lamp inserting opening


11




a


of the socket section


11


with the engaging projections


108


inserted in the inserting grooves


20


and the discharge lamp LA is rotated with respect to the lamp socket A, the engaging projections


108


are brought, over the projections


21




a


, into engagement in the engaging grooves


21


communicating with the inserting grooves


20


, upon which the center electrode


106


of the discharge lamp LA comes into conductive contact with the center electrode


17


of the lamp socket A, and the outer peripheral electrode


107


of the discharge lamp LA is contacted conductively, so as to be able to supply power to the discharge lamp LA.




While the foregoing mounting structure as has been described of the discharge lamp LA and lamp socket A has been well known (see, for example, Japanese Patent Laid-Open Publication No. 10-69953), it has been difficult to attain a feeling of click at the time when the engaging projections


108


of the discharge lamp LA pass over the projections


21




a


of the engaging grooves


21


, and there has been a risk that the mounting is held in an incomplete state. Accordingly, as shown in

FIG. 14

, a slit


22


is provided in the peripheral part of the socket section


11


to be in parallel with the engaging groove


21


, so as to render edge surface of the engaging grooves


21


opposing the slit


22


to be easily bendable, so that the arrangement may be made to allow the feeling of click to be attained upon passing of the engaging projection


108


over the projection


21




a


, whereby it is enabled to prevent the discharge lamp LA from being mounted in incomplete state with respect to the socket section


11


.




Next, structure of the starting circuit section


10


which is an essential point of the present invention shall be further detailed. As shown in particular in

FIGS. 6-9

, the lead frames


13


are formed in a strap shape, and are provided respectively at important points with recessed grooves


13




a


for mounting and connecting terminals (leads) of the electronic parts


10




b


or inserting holes


13




b


for inserting and connecting terminals of the windings of the pulse transformer PT. Adjacent to peripheral edge of the case


14


, three of the lead frames


131


-


133


are disposed, and the input terminals


16




a-




16




c


are connected respectively to one end of these lead frames


131


-


133


with such proper means as laser welding, spot welding, resistance welding, soldering or the like. Further, in the central part of the interior of the case


14


, a lead frame


134


connected to the center electrode


17


is disposed, and, around it, lead frames


135


and


136


connected respectively at their one end to the outer peripheral electrode


18


and auxiliary electrode


19


are disposed.




Then, the pulse transformer PT is housed within the transformer housing part


14




b


of the case


14


, the plurality of lead frames


131


. . . are housed from above and disposed in the case


14


, the lead frames


131


. . . are connected to the primary and secondary windings


15




a


and


15




b


, thereafter the electronic parts


10




b


are housed within the case


14


so as to dispose the terminals


10




c


in the recessed grooves


13




a


of the lead frames


131


. . . , and the lead frames


131


. . . and terminals


10




c


are connected through such proper means as the laser welding, spot welding, resistance welding, soldering or the like, whereby the starting circuit section


10


can be formed. Further, the interior of the socket body


2


is filled with a resin, the opening of the case is closed with a flat-plate shaped lid


23


, and the lamp socket A is completed.




While the starting circuit has been constituted conventionally by mounting the electronic parts to the printed circuit substrate, therefore, the electronic parts


10




b


of the starting circuit section


10


are electrically connected by the lead frames


131


. . . in the present invention, so that the printed circuit substrate is not required to be used, the case


14


for housing the starting circuit section


10


and eventually the socket body


2


can be reduced in the volume, and the dimensional minimization is made possible. Further, while in the present embodiment the lead frames


131


. . . , input terminals


16




a-




16




c


and output terminals (center, outer peripheral and auxiliary electrodes


17


-


19


) are constituted as separate parts, it is also possible to constitute them integrally by means of a press molding, to simultaneously mold them with the socket body


2


(insert molding), or to press-fit the lead frames


131


. . . to the socket body


2


.




While in the present embodiment the socket body


2


is constituted by forming integrally the socket section


11


, connector section


12


and case


14


with the synthetic resin, further, it may be also possible to constitute the socket body


2


by, as shown in

FIG. 13

, forming them respectively as separate parts and fitting respective fitting parts of the socket section


11


and connector section


12


to fitting holes


24




a


and


24




b


of the case


14


. In this case, it is desirable to weld the fitting parts of the case


14


, socket section


11


and connector section


12


by means of vibration welding or ultrasonic welding. That is, the fitting only of the fitting parts of the socket section


11


and connector section


12


to the fitting holes


24




a


and


24




b


of the case


14


involves a risk that the high voltage generated at the starting circuit section


10


leaks through a gap at the fitting parts to deteriorate the insulation properties, but the fitting parts can be fixed without any gap by welding the fitting parts as in the above by means of the vibration welding or ultrasonic welding, and the insulation properties with respect to the high voltage yielded at the starting circuit section


10


can be also secured. Further, it is possible to prevent from occurring such inexpedience that the fitting parts are damaged due to vibration during running when the device is loaded on the automobile.




Further, when a conductive member


25


which covers substantially the entirety of the socket body


2


is provided through a forming of a conductive resin, as shown in

FIG. 16

, the socket body is shielded by this conductive member


25


so that any noise radiated from the starting circuit section


10


and discharge lamp LA accompanying the high voltage can be reduced.




While according to the present embodiment the terminals


10




c


of the electronic parts


10




b


and lead frames


131


. . . are connected after housing the electronic parts in the case


14


and the opaque synthetic resin is filled in the case


14


to seal it, on the other hand, it is also possible to seal and fix the electronic parts


10




b


and lead frames


131


. . . with a light transmitting resin


26


except their connecting portions, as shown in FIG.


17


. With this arrangement, it is made advantageous in that the connecting work of the terminals


10




c


of the electronic parts


10




b


to the lead frames


131


. . . is rendered easier, the presence of the electronic parts


10




b


can be confirmed even after their sealing with the resin


26


, and absence or any abnormality of the electronic parts


10




b


can be easily confirmed. In addition, it is made also possible to improve the workability by the fixing with the light transmitting resin


26


as in the above, even when the electronic parts


10




b


and lead frames


131


. . . prior to their housing into the case


14


.




By the way, the terminals


10




c


of the electronic parts


10




b


generally have a plated layer formed on the surface of a copper made base, and such terminals


10




c


render the laser welding difficult. Accordingly, as shown in

FIGS. 18 and 19

, the lead frames


131


. . . are provided with through holes


13




c


for passing therethrough the terminals


10




c


of the electronic parts


10




b


, and the terminals


10




c


of the electronic parts


10




b


are connected at peripheral edge of the through holes


13




c


, whereby the laser welding is made possible only with respect to the plated layer on the surface of the terminals


10




c


even when the terminals


10




c


of the electronic parts


10




b


are copper-made, so that the connecting work between the lead frames


131


. . . and the electronic parts


10




b


can be made easier.




In

FIGS. 20-31

, there is shown another embodiment of the present invention. In this case, the socket body


2


of the lamp socket A comprises a resin molded article formed from a synthetic resin having insulating, properties and has the case


14


substantially of a box shape opened on one surface for housing the starting circuit section


10


, and the transformer housing part


14




b


of a bottomed cylindrical shape is provided in the bottom part of the case


14


. Further, the case


14


is provided, on one side face, with the cylindrical connector section


12


and, on the bottom face of the transformer housing part


14




b


, with the socket section


11


having fitting recesses


11




b


for inserting fittings


53


of the discharge lamp LA.




In the connector section


12


, input terminals t


11


-t


13


are respectively disposed to face an opening of the connector section


12


and, in the socket section


11


, electrodes t


21


-t


23


are respectively disposed in a state where their portions contacting with electrodes


55


and


56


of the discharge lamp LA are fitted in the fitting recesses


11




b


. Further in the socket section


11


, a plurality of slits


11




a


opened on the side of open end of the socket section


11


are formed so that, when engaging pins


52


of the discharge lamp LA are placed at the positions of the slits


11


a with the fittings


53


of the discharge lamp LA inserted in the fitting recesses


11


b of the socket section


11


and the discharge lamp LA is rotated, the engaging pins


52


are engaged in the slits


11




a


, and the discharge lamp LA is held in the socket section


11


. The arrangement is so made, at this point, that a central electrode


55


of the discharge lamp LA is electrically connected to the central electrode t


21


of the socket section


11


, and an outer peripheral electrode


56


of the discharge lamp LA is electrically connected to the outer peripheral electrode t


22


and auxiliary electrode t


23


of the socket section


11


.




In the socket body


2


, a holding member


7


disposed between such electronic parts


10




b


as igniter main circuit


32


and noise filter F for holding the respective electronic parts


10




b


is mounted dismountably. The holding member


7


is substantially lattice-shaped, and the electronic parts


10




b


are respectively disposed in each of zones partitioned in lattice shape. Projections


8


are provided on wall surface of the holding member


7


or on inner walls of the case


14


so that, when the electronic parts


10




b


are incorporated in the case


14


, the projections


8


engage with surfaces of the electronic parts


10




b


so as to hold the electronic parts


10




b


so that, even upon application of vibration or shock to the socket section


11


, any mechanical stress can be prevented from being applied to connecting portions between the electronic parts


10




b


and later described lead frames


13


, and the reliability in respect of the electric connection is improved. In molding the respective electronic parts


10




b


with the filling material as the measure against the vibration, therefore, it is not required to fill the filling material inside the socket body


2


until the electronic parts


10




b


are all hidden, and it is possible to attain a cost reduction with the filling amount of the filling material reduced. Further, as the holding member


7


is formed with the synthetic resin of insulating properties, it is possible to insulate between the respective electronic parts


10




b


by enclosing the respective electronic parts


10




b


with the holding member


7


.




In the transformer housing section


14




b


, further, the pulse transformer PT is housed, and in the case


14


the electronic parts


10




b


of the igniter main circuit


32


are accommodated. The pulse transformer PT comprises, as shown in

FIGS. 28 and 29

, a core


9


formed substantially in C-shape with part of an annular magnetic material cut off, and is formed by covering the surface of the core


9


with an insulating tape


10




c


and winding over the insulating tape


10




c


the primary winding


9




a


by 5 turns, for example, and further thereover the secondary winding


9




b


by 160 turns, for example. As this pulse transformer PT comprises the core


9


insulated on the surface and the primary and secondary windings


9




a


and


9




b


wound on the core but is not provided with any coil bobbin, the pulse transformer PT can be dimensionally minimized by the volume of coil bobbin, and the dimensional minimization of the lamp socket A in the entirety can be attempted. By the way, both ends of the secondary winding


9




b


are led out of both sides of a cut-off part


9




c


of the core


9


.




The pulse transformer PT is housed within the transformer housing section


14




b


such that a projecting end part of the central electrode t


21


in the case


14


is passed through a bore


9




d


of the core


9


. Here, as shown in

FIGS. 26 and 27

, the socket body


2


is provided with a projecting columnar insulating wall


13




a


covering around a position of the central electrode t


21


which will project inside the case


14


, and the insulating wall


13




a


covers around the central electrode t


21


, so that the insulation distance between the central electrode t


21


and the electronic parts


10




b


of the igniter circuit


31


or of the noise filter F can be assured, and the socket body


2


is caused not to be dimensionally enlarged due to that the insulating distance is to be assured. As also shown in

FIGS. 30 and 31

, the socket body


2


is provided with a projecting rib


13




b


which is to be inserted in the cut-off part


9




c


of the core


9


so that, as the pulse transformer PT is incorporated into the transformer housing part


14


, the rib


13




b


enters in the cut-off part


9




c


, and both ends of the secondary winding


9




b


(that is, a starting side end and a terminating side end of the secondary winding


9




b


) are mutually insulated by the rib


13




b


. While the high voltage is generated on the secondary side of the pulse transformer PT upon starting the discharge lamp LA, as has been described above, both ends of the secondary winding


9




b


are insulated by the rib


13




b


, and the socket body


2


is not dimensionally enlarged due to that the insulating distance between both ends of the secondary winding


9




b


is to be assured.




In the case


14


for housing the starting circuit, as shown in

FIG. 23

, the electronic parts


10




b


of the igniter circuit


31


and filter circuit F as well as a plurality of the lead frames


13


to be electrically connected to the input terminals t


11


-t


13


or the respective lead frames


13


are accommodated. The lead frames


13


are to constitute electric paths of the interior circuits, and the interior circuits are formed, as shown in

FIGS. 24 and 25

, by connecting through, for example, the welding the electronic parts


10




b


of the igniter circuit


31


and noise filter F and the input terminals t


11


-t


13


or the respective electrodes t


21


-t


23


. While in the present embodiment the lead frames


13


and the input terminals t


11


-t


13


or the respective electrodes t


21


-t


23


are formed separately and connected, it is also possible to form integrally the lead frames


14


and input terminals t


11


-t


13


and respective electrodes t


21


-


23


by means of a press working of a conducting plate metal. Further, the lead frames


13


, input terminals t


11


-t


13


and respective electrodes t


21


-t


23


may be simultaneously molded with the socket body


2


, and the respective electronic parts


10




b


and lead frames


13


may be connected after the simultaneous molding by means of the force inserting or fitting of the respective electronic parts


10




b


into the socket body


2


.



Claims
  • 1. A lamp socket comprising a socket section to which a discharge lamp is dismountably mounted, a connector section for electric connection to the exterior, a starting circuit section including a plurality of electronic parts and lead frames connected at least to part of the electronic parts to form wiring paths between the respective electronic parts for applying a high voltage to the discharge lamp to start the lamp, and a case in which the starting circuit section is provided, wherein the socket and connector sections are provided integral with the case.
  • 2. The lamp socket according to claim 1 wherein the electronic parts constituting the starting circuit section include a transformer which applies a high voltage generated on secondary side of the transformer to the discharge lamp to start the lamp.
  • 3. The lamp socket according to claim 1 wherein the socket and connector sections and the lead frames are integrally molded in the case made of a synthetic resin.
  • 4. The lamp socket according to claim 1 wherein the socket section has a socket body to which the socket section for mounting the discharge lamp is provided, the connector section connects input wires from a lighting control circuit for controlling lighting state of the discharge lamp, the case accommodating the plurality of electronic parts of circuits including a starting circuit for applying to the discharge lamp the high voltage required for starting the discharge upon starting the discharge lamp is provided integrally with the socket body, and the case is provided with a hold member disposed between the plurality of electronic parts for holding the electronic parts.
  • 5. The lamp socket according to claim 1 wherein the starting circuit section includes a high voltage pulse generating means for generating a high voltage pulse, a holding member is formed with an insulating material and provided to enclose at least the electronic parts to which the high voltage pulse is applied, and the holding member is provided with a partition for partitioning the case into a space for housing the high voltage pulse generating means and a space for housing other electronic parts than the high voltage pulse generating means.
  • 6. The lamp socket according to claim 1 wherein connection between the electronic parts of the starting circuit section and the lead frames, mutual lead frames and mutual electronic parts is made by means of a laser welding, spot welding, resistance welding or soldering.
  • 7. The lamp socket according to claim 1 wherein a holding member is formed to be integral with at least one of the case, connector section and socket body.
  • 8. The lamp socket according to claim 1 characterized in that the socket and connector sections formed separately from the case are joined with the case by means of a welding employing vibration and ultrasonic.
  • 9. The lamp socket according to claim 1 which further comprises a conducting member covering substantially the entirety of the socket section, connector section and case.
  • 10. The lamp socket according to claim 1 wherein the socket section is formed in a cylindrical shape fitting to a lamp base of the discharge lamp, peripheral part of which section is provided with insert grooves for inserting therein engaging projections projecting from peripheral part of the lamp base, engaging grooves communicating with the insert grooves for allowing the engaging projections to engage therein as the discharge lamp is rotated, and slits parallel to the engaging grooves.
  • 11. The lamp socket according to claim 1 wherein the starting circuit section has a pulse transformer which generates a high voltage pulse, the pulse transformer being constituted by a core formed to have a part cut off to be C-shaped and having primary and secondary windings wound thereon, and the case being provided with an insulating wall inserted in the cut-off part of the core.
  • 12. The lamp socket according to claim 4 wherein the lead frames are provided with through holes for passing leads of the electronic parts, the leads of the electronic parts and lead frames being connected at peripheral edges of the through holes.
  • 13. A discharge lamp lighting device comprising a lighting circuit section for supplying a power to a discharge lamp with a source power received from a power source, a starting circuit section which comprises a plurality of electronic parts including a transformer and lead frames connected at least to part of these electronic parts for starting the discharge lamp with application to the lamp of a high voltage caused to be generated on secondary side of the transformer, a connector section for connecting between the lighting circuit section and the starting circuit section, a socket section to which the discharge lamp is dismountably mounted, and a lamp socket housing therein the starting circuit section and having a case provided integral with the socket and connector sections, the socket including a socket body provided with the socket section to which the discharge lamp is mounted, the connector section having as connected thereto an input line from a lighting control circuit for controlling lighting state of the discharge lamp, the socket body being provided integrally with the case housing the plurality of electronic parts of the circuits including a starting circuit applying to the discharge lamp a required high voltage pulse for starting a discharge in starting the discharge lamp, the case being provided with a holding member disposed between the plurality of the electronic parts for holding the electronic parts, the starting circuit including means for generating the high voltage pulse, the holding member being formed to enclose the electronic parts to which the high voltage pulse is applied, the holding member being provided with a partition for partitioning the case into a space for housing the high voltage pulse generating means and a space for housing other electronic parts than the high voltage generating means, the holding member being formed integral with at least one of the case, connector section and socket body, the starting circuit including the transformer which generates the high voltage pulse, the transformer being constituted by a core formed in a C-shape with part cut off and primary and secondary windings wound on the core, and the case being provided with an insulating wall which is inserted in the cut off part of the core.
Priority Claims (2)
Number Date Country Kind
11-280154 Sep 1999 JP
11-280156 Sep 1999 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP00/06844 WO 00
Publishing Document Publishing Date Country Kind
WO01/24323 4/5/2001 WO A
US Referenced Citations (5)
Number Name Date Kind
4258287 Hetzel Mar 1981 A
5959407 Ito et al. Sep 1999 A
6049163 Masuda et al. Apr 2000 A
6049659 Matsumoto et al. Apr 2000 A
6084354 Kohmura et al. Jul 2000 A
Foreign Referenced Citations (1)
Number Date Country
08-130127 May 1996 JP