Information
-
Patent Grant
-
6429591
-
Patent Number
6,429,591
-
Date Filed
Friday, April 27, 200123 years ago
-
Date Issued
Tuesday, August 6, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Burns, Doane, Swecker & Mathis, LLP
-
CPC
-
US Classifications
Field of Search
US
- 315 56
- 315 57
- 315 58
- 362 260
- 362 265
-
International Classifications
-
Abstract
A lamp socket and a discharge lamp lighting device are enabled to be dimensionally minimized by forming a socket body of the lamp socket with an integral synthetic resin molding of a case housing therein a starting circuit section and socket and connector sections, disposing a plurality of lead frames in the case, connecting the lead frames to primary and secondary windings of a pulse transformer, thereafter housing in the case electronic parts with their terminals placed in recessed grooves of the lead frames, and connecting the lead frames and terminals to constitute the starting circuit section.
Description
TECHNICAL FIELD
This invention relates to a lamp socket for detachably mounting thereto a discharge lamp and to a discharge lamp lighting device incorporating the lamp socket.
BACKGROUND OF THE INVENTION
In respect of automotive head lamps in recent years, there has been a tendency that discharge lamps of higher brightness, lower power consumption and longer life than conventional halide lamps have been employed, attaching importance to the safety. Such discharge lamps employed in the automotive head lamps have involved a problem that, because of the necessity of applying such very high voltage as to be more than 13 kV upon starting, a starting circuit for applying the high starting voltage and a lamp socket for mounting the discharge lamp are arranged as separate members so that parts number is increased and occupying space in the automobile is enlarged.
In view of this, there have been suggested various attempts in Japanese Patent Laid-Open Publications Nos. 10-214733, 11-7807, 10-223005, 10-255507 and so on for reducing the parts number and occupying space by housing at least part of the starting circuit in a socket body of the lamp socket.
SUMMARY OF THE INVENTION
In the foregoing prior art, however, there has been a problem that, as the starting circuit has been constituted by mounting electronic parts on printed circuit substrate, they have been able to be disposed only in two dimensional manner in the socket body, there has occurred a dead space in upper space of the respective electronic parts, and eventually the lamp socket as well as the discharge lamp lighting device employing the lamp socket have had to be dimensionally enlarged.
The present invention has been suggested for overcoming the foregoing problem, and its object is to establish a dimensional minimization of the lamp socket and discharge lamp lighting device.
The present invention establishes the above object by means of one comprising a socket section to which a discharge lamp is dismountably mounted, a connector section for electrical connection with the exterior, a starting circuit section including a plurality of electronic parts and lead frames connected to at least part of these electronic parts for forming wiring paths between the respective electronic parts to start the discharge lamp with a high voltage applied thereto, and a case in which the starting circuit section is provided, characterized in that the socket and connector sections are integrally provided.
Other objects and advantages of the present invention shall be understood from following description made with reference to drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view in an embodiment of the lamp socket according to the present invention;
FIG. 2
is a perspective view as viewed in another angle of the embodiment of
FIG. 1
;
FIG. 3
is a bottom view of the lamp socket in
FIG. 1
;
FIG. 4
is a side view of the lamp socket in
FIG. 1
;
FIG. 5
is a perspective view of the lamp socket of
FIG. 1
with part shown as removed;
FIG. 6
is a bottom view of the lamp socket of
FIG. 1
in a state where a lid is removed;
FIG. 7
is an explanatory view for the lamp socket of
FIG. 1
;
FIG. 8
is an explanatory view for the lamp socket of
FIG. 1
;
FIG. 9
is an explanatory view for the lamp socket of
FIG. 1
;
FIG. 10
is a perspective view of a pulse transformer in the lamp socket of
FIG. 1
;
FIG. 11
is a block diagram showing a discharge lamp lighting device employing the present embodiment;
FIG. 12
is a side view of the discharge lamp of
FIG. 11
;
FIG. 13
is a bottom view of the discharge lamp of
FIG. 11
;
FIG. 14
is a side view of the lamp socket in another embodiment of the present invention;
FIG. 15
is a perspective view as disassembled of another embodiment of the present invention;
FIG. 16
is a side view of another embodiment of the present invention;
FIG. 17
is a perspective view of another embodiment of the present invention;
FIGS. 18 and 19
are respectively explanatory views for another embodiment of the present invention;
FIG. 20
is a perspective view of another embodiment of the present invention;
FIG. 21
is a perspective view as disassembled of the lamp socket in
FIG. 20
;
FIG. 22
is a fragmentary sectioned view as enlarged of the lamp socket in
FIG. 20
;
FIG. 23
is an explanatory view for a state of disposition of circuit parts of the lamp socket in
FIG. 20
;
FIG. 24
is an explanatory view for a state of disposition of lead frames in the lamp socket of
FIG. 20
;
FIG. 25
is a plan view of the lamp socket of
FIG. 20
shown with part omitted;
FIG. 26
is a perspective view of a socket body employed in the lamp socket of
FIG. 20
;
FIG. 27
is a sectioned view of the socket body employed in the lamp socket of
FIG. 20
;
FIG. 28
is a front view of a pulse transformer employed in the lamp socket of
FIG. 20
shown with part omitted;
FIG. 29
is a sectioned view of the lamp socket in
FIG. 20
shown with part omitted;
FIG. 30
is a perspective view of the lamp socket in
FIG. 20
shown with part omitted; and
FIG. 31
is a plan view of the lamp socket in
FIG. 20
shown with part omitted.
While the present invention shall now be described with reference to the embodiments shown in the accompanying drawings, it should be appreciated that the intention is not to limit the invention only to these embodiments but rather to include all alterations, modifications and equivalent arrangements possible within the scope of appended claims.
THE BEST MODE FOR CARRYING OUT THE INVENTION
With reference to
FIGS. 1
to
10
, there is shown an embodiment in which the present invention is applied to an automotive head lamp device (discharge lamp lighting device). This embodiment comprises a lighting circuit section
1
for supplying a power to a discharge lamp AL as the head lamp with a source power supplied from such DC source E as an automobile battery or the like, and a lamp socket A including a starting circuit section
10
generating a high voltage for starting the discharge lamp A, a socket section
11
to which the discharge lamp LA is dismountably mounted, and a connector section
12
for electrically connecting the lighting circuit section
1
and the starting circuit section
10
. The lighting circuit section
1
and discharge lamp LA are connected through the connector section
12
connected to the starting circuit section
10
. That is, the connector section
12
and socket section
11
are electrically connected in the interior of the lamp socket A and the lighting circuit section
1
is electrically connected through the lamp socket A to the discharge lamp LA. As the lighting circuit section
1
, for example, one which boosts the DC source E with a DC-DC converter (not shown) employed and then converts it to an alternating power of a relatively low frequency (below several hundred Hz) with an inverter (not shown) employed may be used. Here, the inverter supplies the alternating power to the discharge lamp LA in order to avoid an acoustic resonating phenomenon in the discharge lamp LA. Operation of the DC-DC converter and inverter is controlled by a control circuit (not shown). The starting circuit section
10
is connected to this lighting circuit section
1
so that, when a switch SW inserted between the DC power source E and the lighting circuit section
1
is made ON, a starting voltage of the high voltage is applied from the starting circuit section
10
to the discharge lamp LA, and then an output of the inverter is supplied to the discharge lamp LA.
Further, the starting circuit section
10
is of a well known arrangement comprising, for example, such electronic parts
10
b
as, for example, a discharge gap or a capacitor, inductor, resistor and the like, and is provided with a main circuit
10
a
for generating a high voltage pulse from an output of the lighting circuit section
1
, and with a pulse transformer PT which applies to the discharge lamp LA a pulse of further higher voltage as occurred at a secondary winding
15
b
as a result of an input of the high voltage pulse of the main circuit
10
a
to a primary winding
15
a
. In the present embodiment, as will be described later, the starting circuit section
10
is constituted without employing any printed circuit substrate but by forming wiring paths between the respective electronic parts
10
b
including the pulse transformer PT with a plurality of lead frames
13
connecting such electronic parts
10
b
as the discharge gap or capacitor as well as the pulse transformer PT and so on.
On the other hand, the discharge lamp LA comprises an HID (high intensity discharge) lamp of such well known structure comprising, as shown in
FIGS. 12 and 13
, a light emitting tube
103
, a lamp base
105
having a flange
104
, a center electrode
106
, an outer peripheral electrode
107
and a pair of engaging projections
108
projected out of the periphery of the lamp base
105
.
In the lamp socket A, a socket body
2
is formed by integrally molding with a synthetic resin a case
14
for mounting therein the starting circuit section
10
as well as the socket and connector sections
11
and
12
. The case
14
has a main circuit housing part
14
a
of a rectangular box shape opened on one surface and a transformer housing part
14
b
substantially of a cylindrical shape provided to project outward from the other surface opposite to the opened surface. In the main circuit housing part
14
a
, other electronic parts
10
b
than the pulse transformer PT as well as the main circuit
10
a
comprising a plurality of the lead frames
13
are housed, while in the transformer housing part
14
b
the pulse transformer PT in which the primary and secondary windings
15
a
and
15
b
are wound on a ring-shaped core
15
are wound is housed.
The connector section
12
is provided substantially in a rectangular cylinder projecting outward from one side face of the main circuit housing part
14
a
of the case
14
. Here, three input terminals
16
a
,
16
b
and
16
c
respectively connected to end portions of different lead frames
131
-
133
are fixed to the side face of the case
14
so as to conform their longitudinal direction to axial direction of the connector section
12
and to project inside the connector section
12
.
The socket section
11
is of a cylindrical, bottomed tubular shape, having at one end a lamp mounting opening
11
a
and projecting outward from a bottom face of the transformer housing part
14
b
of the case
14
. The socket section
11
has, as main electrodes, a center electrode
17
contacting with the center electrode
106
of the lamp base
105
of the discharge lamp LA and an outer peripheral electrode
18
contacting with the outer peripheral electrode
107
of the lamp base
105
of the discharge lamp LA, and is further provided with an auxiliary electrode
19
of the same construction as the outer peripheral electrode
18
at a position opposing the outer peripheral electrode
18
with the center electrode
17
interposed between them. These auxiliary electrode
19
and outer peripheral electrode
18
are so provided as to be mutually connected by means of the outer peripheral electrode
107
of the lamp base
105
, when the lamp base
105
of the discharge lamp LA is inserted. On the periphery of the socket section
11
, further, there are provided inserting grooves
20
for inserting the engaging projections
108
projected from the periphery of the lamp base
105
and engaging grooves
21
communicating with the inserting grooves
20
. At a side end face of the lamp mounting opening
11
a
at positions where the engaging grooves
21
communicates with the inserting grooves
20
, angle projections
21
a
are provided.
Now, as the lamp base
105
of the discharge lamp LA is inserted in the lamp inserting opening
11
a
of the socket section
11
with the engaging projections
108
inserted in the inserting grooves
20
and the discharge lamp LA is rotated with respect to the lamp socket A, the engaging projections
108
are brought, over the projections
21
a
, into engagement in the engaging grooves
21
communicating with the inserting grooves
20
, upon which the center electrode
106
of the discharge lamp LA comes into conductive contact with the center electrode
17
of the lamp socket A, and the outer peripheral electrode
107
of the discharge lamp LA is contacted conductively, so as to be able to supply power to the discharge lamp LA.
While the foregoing mounting structure as has been described of the discharge lamp LA and lamp socket A has been well known (see, for example, Japanese Patent Laid-Open Publication No. 10-69953), it has been difficult to attain a feeling of click at the time when the engaging projections
108
of the discharge lamp LA pass over the projections
21
a
of the engaging grooves
21
, and there has been a risk that the mounting is held in an incomplete state. Accordingly, as shown in
FIG. 14
, a slit
22
is provided in the peripheral part of the socket section
11
to be in parallel with the engaging groove
21
, so as to render edge surface of the engaging grooves
21
opposing the slit
22
to be easily bendable, so that the arrangement may be made to allow the feeling of click to be attained upon passing of the engaging projection
108
over the projection
21
a
, whereby it is enabled to prevent the discharge lamp LA from being mounted in incomplete state with respect to the socket section
11
.
Next, structure of the starting circuit section
10
which is an essential point of the present invention shall be further detailed. As shown in particular in
FIGS. 6-9
, the lead frames
13
are formed in a strap shape, and are provided respectively at important points with recessed grooves
13
a
for mounting and connecting terminals (leads) of the electronic parts
10
b
or inserting holes
13
b
for inserting and connecting terminals of the windings of the pulse transformer PT. Adjacent to peripheral edge of the case
14
, three of the lead frames
131
-
133
are disposed, and the input terminals
16
a-
16
c
are connected respectively to one end of these lead frames
131
-
133
with such proper means as laser welding, spot welding, resistance welding, soldering or the like. Further, in the central part of the interior of the case
14
, a lead frame
134
connected to the center electrode
17
is disposed, and, around it, lead frames
135
and
136
connected respectively at their one end to the outer peripheral electrode
18
and auxiliary electrode
19
are disposed.
Then, the pulse transformer PT is housed within the transformer housing part
14
b
of the case
14
, the plurality of lead frames
131
. . . are housed from above and disposed in the case
14
, the lead frames
131
. . . are connected to the primary and secondary windings
15
a
and
15
b
, thereafter the electronic parts
10
b
are housed within the case
14
so as to dispose the terminals
10
c
in the recessed grooves
13
a
of the lead frames
131
. . . , and the lead frames
131
. . . and terminals
10
c
are connected through such proper means as the laser welding, spot welding, resistance welding, soldering or the like, whereby the starting circuit section
10
can be formed. Further, the interior of the socket body
2
is filled with a resin, the opening of the case is closed with a flat-plate shaped lid
23
, and the lamp socket A is completed.
While the starting circuit has been constituted conventionally by mounting the electronic parts to the printed circuit substrate, therefore, the electronic parts
10
b
of the starting circuit section
10
are electrically connected by the lead frames
131
. . . in the present invention, so that the printed circuit substrate is not required to be used, the case
14
for housing the starting circuit section
10
and eventually the socket body
2
can be reduced in the volume, and the dimensional minimization is made possible. Further, while in the present embodiment the lead frames
131
. . . , input terminals
16
a-
16
c
and output terminals (center, outer peripheral and auxiliary electrodes
17
-
19
) are constituted as separate parts, it is also possible to constitute them integrally by means of a press molding, to simultaneously mold them with the socket body
2
(insert molding), or to press-fit the lead frames
131
. . . to the socket body
2
.
While in the present embodiment the socket body
2
is constituted by forming integrally the socket section
11
, connector section
12
and case
14
with the synthetic resin, further, it may be also possible to constitute the socket body
2
by, as shown in
FIG. 13
, forming them respectively as separate parts and fitting respective fitting parts of the socket section
11
and connector section
12
to fitting holes
24
a
and
24
b
of the case
14
. In this case, it is desirable to weld the fitting parts of the case
14
, socket section
11
and connector section
12
by means of vibration welding or ultrasonic welding. That is, the fitting only of the fitting parts of the socket section
11
and connector section
12
to the fitting holes
24
a
and
24
b
of the case
14
involves a risk that the high voltage generated at the starting circuit section
10
leaks through a gap at the fitting parts to deteriorate the insulation properties, but the fitting parts can be fixed without any gap by welding the fitting parts as in the above by means of the vibration welding or ultrasonic welding, and the insulation properties with respect to the high voltage yielded at the starting circuit section
10
can be also secured. Further, it is possible to prevent from occurring such inexpedience that the fitting parts are damaged due to vibration during running when the device is loaded on the automobile.
Further, when a conductive member
25
which covers substantially the entirety of the socket body
2
is provided through a forming of a conductive resin, as shown in
FIG. 16
, the socket body is shielded by this conductive member
25
so that any noise radiated from the starting circuit section
10
and discharge lamp LA accompanying the high voltage can be reduced.
While according to the present embodiment the terminals
10
c
of the electronic parts
10
b
and lead frames
131
. . . are connected after housing the electronic parts in the case
14
and the opaque synthetic resin is filled in the case
14
to seal it, on the other hand, it is also possible to seal and fix the electronic parts
10
b
and lead frames
131
. . . with a light transmitting resin
26
except their connecting portions, as shown in FIG.
17
. With this arrangement, it is made advantageous in that the connecting work of the terminals
10
c
of the electronic parts
10
b
to the lead frames
131
. . . is rendered easier, the presence of the electronic parts
10
b
can be confirmed even after their sealing with the resin
26
, and absence or any abnormality of the electronic parts
10
b
can be easily confirmed. In addition, it is made also possible to improve the workability by the fixing with the light transmitting resin
26
as in the above, even when the electronic parts
10
b
and lead frames
131
. . . prior to their housing into the case
14
.
By the way, the terminals
10
c
of the electronic parts
10
b
generally have a plated layer formed on the surface of a copper made base, and such terminals
10
c
render the laser welding difficult. Accordingly, as shown in
FIGS. 18 and 19
, the lead frames
131
. . . are provided with through holes
13
c
for passing therethrough the terminals
10
c
of the electronic parts
10
b
, and the terminals
10
c
of the electronic parts
10
b
are connected at peripheral edge of the through holes
13
c
, whereby the laser welding is made possible only with respect to the plated layer on the surface of the terminals
10
c
even when the terminals
10
c
of the electronic parts
10
b
are copper-made, so that the connecting work between the lead frames
131
. . . and the electronic parts
10
b
can be made easier.
In
FIGS. 20-31
, there is shown another embodiment of the present invention. In this case, the socket body
2
of the lamp socket A comprises a resin molded article formed from a synthetic resin having insulating, properties and has the case
14
substantially of a box shape opened on one surface for housing the starting circuit section
10
, and the transformer housing part
14
b
of a bottomed cylindrical shape is provided in the bottom part of the case
14
. Further, the case
14
is provided, on one side face, with the cylindrical connector section
12
and, on the bottom face of the transformer housing part
14
b
, with the socket section
11
having fitting recesses
11
b
for inserting fittings
53
of the discharge lamp LA.
In the connector section
12
, input terminals t
11
-t
13
are respectively disposed to face an opening of the connector section
12
and, in the socket section
11
, electrodes t
21
-t
23
are respectively disposed in a state where their portions contacting with electrodes
55
and
56
of the discharge lamp LA are fitted in the fitting recesses
11
b
. Further in the socket section
11
, a plurality of slits
11
a
opened on the side of open end of the socket section
11
are formed so that, when engaging pins
52
of the discharge lamp LA are placed at the positions of the slits
11
a with the fittings
53
of the discharge lamp LA inserted in the fitting recesses
11
b of the socket section
11
and the discharge lamp LA is rotated, the engaging pins
52
are engaged in the slits
11
a
, and the discharge lamp LA is held in the socket section
11
. The arrangement is so made, at this point, that a central electrode
55
of the discharge lamp LA is electrically connected to the central electrode t
21
of the socket section
11
, and an outer peripheral electrode
56
of the discharge lamp LA is electrically connected to the outer peripheral electrode t
22
and auxiliary electrode t
23
of the socket section
11
.
In the socket body
2
, a holding member
7
disposed between such electronic parts
10
b
as igniter main circuit
32
and noise filter F for holding the respective electronic parts
10
b
is mounted dismountably. The holding member
7
is substantially lattice-shaped, and the electronic parts
10
b
are respectively disposed in each of zones partitioned in lattice shape. Projections
8
are provided on wall surface of the holding member
7
or on inner walls of the case
14
so that, when the electronic parts
10
b
are incorporated in the case
14
, the projections
8
engage with surfaces of the electronic parts
10
b
so as to hold the electronic parts
10
b
so that, even upon application of vibration or shock to the socket section
11
, any mechanical stress can be prevented from being applied to connecting portions between the electronic parts
10
b
and later described lead frames
13
, and the reliability in respect of the electric connection is improved. In molding the respective electronic parts
10
b
with the filling material as the measure against the vibration, therefore, it is not required to fill the filling material inside the socket body
2
until the electronic parts
10
b
are all hidden, and it is possible to attain a cost reduction with the filling amount of the filling material reduced. Further, as the holding member
7
is formed with the synthetic resin of insulating properties, it is possible to insulate between the respective electronic parts
10
b
by enclosing the respective electronic parts
10
b
with the holding member
7
.
In the transformer housing section
14
b
, further, the pulse transformer PT is housed, and in the case
14
the electronic parts
10
b
of the igniter main circuit
32
are accommodated. The pulse transformer PT comprises, as shown in
FIGS. 28 and 29
, a core
9
formed substantially in C-shape with part of an annular magnetic material cut off, and is formed by covering the surface of the core
9
with an insulating tape
10
c
and winding over the insulating tape
10
c
the primary winding
9
a
by 5 turns, for example, and further thereover the secondary winding
9
b
by 160 turns, for example. As this pulse transformer PT comprises the core
9
insulated on the surface and the primary and secondary windings
9
a
and
9
b
wound on the core but is not provided with any coil bobbin, the pulse transformer PT can be dimensionally minimized by the volume of coil bobbin, and the dimensional minimization of the lamp socket A in the entirety can be attempted. By the way, both ends of the secondary winding
9
b
are led out of both sides of a cut-off part
9
c
of the core
9
.
The pulse transformer PT is housed within the transformer housing section
14
b
such that a projecting end part of the central electrode t
21
in the case
14
is passed through a bore
9
d
of the core
9
. Here, as shown in
FIGS. 26 and 27
, the socket body
2
is provided with a projecting columnar insulating wall
13
a
covering around a position of the central electrode t
21
which will project inside the case
14
, and the insulating wall
13
a
covers around the central electrode t
21
, so that the insulation distance between the central electrode t
21
and the electronic parts
10
b
of the igniter circuit
31
or of the noise filter F can be assured, and the socket body
2
is caused not to be dimensionally enlarged due to that the insulating distance is to be assured. As also shown in
FIGS. 30 and 31
, the socket body
2
is provided with a projecting rib
13
b
which is to be inserted in the cut-off part
9
c
of the core
9
so that, as the pulse transformer PT is incorporated into the transformer housing part
14
, the rib
13
b
enters in the cut-off part
9
c
, and both ends of the secondary winding
9
b
(that is, a starting side end and a terminating side end of the secondary winding
9
b
) are mutually insulated by the rib
13
b
. While the high voltage is generated on the secondary side of the pulse transformer PT upon starting the discharge lamp LA, as has been described above, both ends of the secondary winding
9
b
are insulated by the rib
13
b
, and the socket body
2
is not dimensionally enlarged due to that the insulating distance between both ends of the secondary winding
9
b
is to be assured.
In the case
14
for housing the starting circuit, as shown in
FIG. 23
, the electronic parts
10
b
of the igniter circuit
31
and filter circuit F as well as a plurality of the lead frames
13
to be electrically connected to the input terminals t
11
-t
13
or the respective lead frames
13
are accommodated. The lead frames
13
are to constitute electric paths of the interior circuits, and the interior circuits are formed, as shown in
FIGS. 24 and 25
, by connecting through, for example, the welding the electronic parts
10
b
of the igniter circuit
31
and noise filter F and the input terminals t
11
-t
13
or the respective electrodes t
21
-t
23
. While in the present embodiment the lead frames
13
and the input terminals t
11
-t
13
or the respective electrodes t
21
-t
23
are formed separately and connected, it is also possible to form integrally the lead frames
14
and input terminals t
11
-t
13
and respective electrodes t
21
-
23
by means of a press working of a conducting plate metal. Further, the lead frames
13
, input terminals t
11
-t
13
and respective electrodes t
21
-t
23
may be simultaneously molded with the socket body
2
, and the respective electronic parts
10
b
and lead frames
13
may be connected after the simultaneous molding by means of the force inserting or fitting of the respective electronic parts
10
b
into the socket body
2
.
Claims
- 1. A lamp socket comprising a socket section to which a discharge lamp is dismountably mounted, a connector section for electric connection to the exterior, a starting circuit section including a plurality of electronic parts and lead frames connected at least to part of the electronic parts to form wiring paths between the respective electronic parts for applying a high voltage to the discharge lamp to start the lamp, and a case in which the starting circuit section is provided, wherein the socket and connector sections are provided integral with the case.
- 2. The lamp socket according to claim 1 wherein the electronic parts constituting the starting circuit section include a transformer which applies a high voltage generated on secondary side of the transformer to the discharge lamp to start the lamp.
- 3. The lamp socket according to claim 1 wherein the socket and connector sections and the lead frames are integrally molded in the case made of a synthetic resin.
- 4. The lamp socket according to claim 1 wherein the socket section has a socket body to which the socket section for mounting the discharge lamp is provided, the connector section connects input wires from a lighting control circuit for controlling lighting state of the discharge lamp, the case accommodating the plurality of electronic parts of circuits including a starting circuit for applying to the discharge lamp the high voltage required for starting the discharge upon starting the discharge lamp is provided integrally with the socket body, and the case is provided with a hold member disposed between the plurality of electronic parts for holding the electronic parts.
- 5. The lamp socket according to claim 1 wherein the starting circuit section includes a high voltage pulse generating means for generating a high voltage pulse, a holding member is formed with an insulating material and provided to enclose at least the electronic parts to which the high voltage pulse is applied, and the holding member is provided with a partition for partitioning the case into a space for housing the high voltage pulse generating means and a space for housing other electronic parts than the high voltage pulse generating means.
- 6. The lamp socket according to claim 1 wherein connection between the electronic parts of the starting circuit section and the lead frames, mutual lead frames and mutual electronic parts is made by means of a laser welding, spot welding, resistance welding or soldering.
- 7. The lamp socket according to claim 1 wherein a holding member is formed to be integral with at least one of the case, connector section and socket body.
- 8. The lamp socket according to claim 1 characterized in that the socket and connector sections formed separately from the case are joined with the case by means of a welding employing vibration and ultrasonic.
- 9. The lamp socket according to claim 1 which further comprises a conducting member covering substantially the entirety of the socket section, connector section and case.
- 10. The lamp socket according to claim 1 wherein the socket section is formed in a cylindrical shape fitting to a lamp base of the discharge lamp, peripheral part of which section is provided with insert grooves for inserting therein engaging projections projecting from peripheral part of the lamp base, engaging grooves communicating with the insert grooves for allowing the engaging projections to engage therein as the discharge lamp is rotated, and slits parallel to the engaging grooves.
- 11. The lamp socket according to claim 1 wherein the starting circuit section has a pulse transformer which generates a high voltage pulse, the pulse transformer being constituted by a core formed to have a part cut off to be C-shaped and having primary and secondary windings wound thereon, and the case being provided with an insulating wall inserted in the cut-off part of the core.
- 12. The lamp socket according to claim 4 wherein the lead frames are provided with through holes for passing leads of the electronic parts, the leads of the electronic parts and lead frames being connected at peripheral edges of the through holes.
- 13. A discharge lamp lighting device comprising a lighting circuit section for supplying a power to a discharge lamp with a source power received from a power source, a starting circuit section which comprises a plurality of electronic parts including a transformer and lead frames connected at least to part of these electronic parts for starting the discharge lamp with application to the lamp of a high voltage caused to be generated on secondary side of the transformer, a connector section for connecting between the lighting circuit section and the starting circuit section, a socket section to which the discharge lamp is dismountably mounted, and a lamp socket housing therein the starting circuit section and having a case provided integral with the socket and connector sections, the socket including a socket body provided with the socket section to which the discharge lamp is mounted, the connector section having as connected thereto an input line from a lighting control circuit for controlling lighting state of the discharge lamp, the socket body being provided integrally with the case housing the plurality of electronic parts of the circuits including a starting circuit applying to the discharge lamp a required high voltage pulse for starting a discharge in starting the discharge lamp, the case being provided with a holding member disposed between the plurality of the electronic parts for holding the electronic parts, the starting circuit including means for generating the high voltage pulse, the holding member being formed to enclose the electronic parts to which the high voltage pulse is applied, the holding member being provided with a partition for partitioning the case into a space for housing the high voltage pulse generating means and a space for housing other electronic parts than the high voltage generating means, the holding member being formed integral with at least one of the case, connector section and socket body, the starting circuit including the transformer which generates the high voltage pulse, the transformer being constituted by a core formed in a C-shape with part cut off and primary and secondary windings wound on the core, and the case being provided with an insulating wall which is inserted in the cut off part of the core.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-280154 |
Sep 1999 |
JP |
|
11-280156 |
Sep 1999 |
JP |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/JP00/06844 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/24323 |
4/5/2001 |
WO |
A |
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Number |
Name |
Date |
Kind |
4258287 |
Hetzel |
Mar 1981 |
A |
5959407 |
Ito et al. |
Sep 1999 |
A |
6049163 |
Masuda et al. |
Apr 2000 |
A |
6049659 |
Matsumoto et al. |
Apr 2000 |
A |
6084354 |
Kohmura et al. |
Jul 2000 |
A |
Foreign Referenced Citations (1)
Number |
Date |
Country |
08-130127 |
May 1996 |
JP |