This application claims priority to Japanese Patent Application No. 2010-193422 filed on Aug. 31, 2010. The entire disclosure of Japanese Patent Application No. 2010-193422 is hereby incorporated herein by reference.
1. Field of the Invention
The present invention generally relates to a lamp socket. More specifically, the present invention relates to a lamp socket that is attached to a U-shaped cold-cathode tube.
2. Background Information
A conventional lamp socket is attached to end portions of a U-shaped cold-cathode tube inside a liquid crystal module. The lamp socket includes a pair of left and right accommodating concave components for accommodating and holding the end portions of the U-shaped cold-cathode tube. The accommodating concave components are formed at end portions of the lamp socket. Holes for drawing lamp wires out below the lamp socket are formed in the bottom faces of the accommodating concave components, respectively. The lamp wires are connected by solders to pin terminals at the end portions of the U-shaped cold-cathode tube.
Also known is a liquid crystal display device in which spacers are attached to end portions of a U-shaped cold-cathode tube. With this liquid crystal display device, terminals of the U-shaped cold-cathode tube and wire lines are connected inside the spacers, thereby changing the direction of leading pulled ends of the wire lines to align with the edges of a box-shaped frame (see Japanese Laid-open Patent Application Publication No. 2006-330162, for example).
Also known is a direct-type backlight device in which light-emitting tubes are fitted into light-emitting tube holder parts of a rubber holder and held in place in a lamp holder. With this backlight device, lead wires of the light-emitting tubes and a connector are passed through a connector through-hole of the rubber holder. The lead wires are passed through a lead wire through-hole in a wire separator of the rubber holder, thereby separating the lead wires (see Japanese Laid-open Patent Application Publication No. 2006-253116, for example).
Also known is a lamp holder in which lamp-fitting holes for fitting end portions of a lamp are formed in a holder main body. With this lamp holder, a lead wire holding hole for holding lead wires that are connected to one of the end portions on one side of the lamps is formed in an engaging part protruding in an L shape from the holder main body. Furthermore, a lead wire holding part for holding lead wires led out from the other end portions of the lamps is formed in an underside of the holder main body and engaging part (see Japanese Laid-open Patent Application Publication No. 2007-35481, for example).
With the conventional lamp socket mentioned above, the lamp wires connected by solders to the pin terminals of the U-shaped cold-cathode tube are drawn downward from the lamp socket and connected to the connector in a state of being suspended from the holes that is formed in the bottom faces of the accommodating concave components. It has been discovered that when the connector or the lamp wires are pulled firmly during the assembly, there is a risk of a large load being imposed on the pin terminals of the U-shaped cold-cathode tube. As a result, the end portions of the cold-cathode tube may be damaged, or the solders are peeled off, thereby compromising the connection. Moreover, the connecting work of the pin terminals of the U-shaped cold-cathode tube and the lamp wires by soldering is performed after the lamp wires are inserted through the holes of the lamp socket. Thus, the assembly work is not easy.
Furthermore, it has also been discovered that the conventional liquid crystal device, the conventional backlight device and the conventional lamp holder mentioned above, are not provided with means for reducing the load so that a large load is not imposed on the end portions or terminals of the cold-cathode tube when a large tension force is applied to the lead wires. Thus, there is a risk of the end portions of the cold-cathode tube being damaged or the connection being compromised.
The present invention was conceived in light of the above-mentioned problems. One object of the present invention is to provide a lamp socket with which even when a pulling force acts on a lamp wire connected to a pin terminal of a cold-cathode tube, the connection is prevented from coming loose.
In accordance with one aspect of the present disclosure, a lamp socket includes a socket body, first and second lamp support components, and first and second wire support components. The socket body has a first side surface that faces in a mounting direction of the socket body, a second side surface that oppositely faces from the first side surface, a third side surface that extends between the first and second side surface, and a fourth side surface that oppositely faces from the third surface. The socket body includes first and second wiring slits. The first and second wiring slits extend between the first and second side surfaces of the socket body on one of the third and fourth side surfaces of the socket body, respectively. The first and second lamp support components are disposed at opposite end portions of the socket body in a lengthwise direction of the lamp socket, respectively. Each of the first and second lamp support components has a hollow area that extends in a widthwise direction of the lamp socket that is perpendicular to the lengthwise direction of the lamp socket. The first wire support component is disposed between the first wiring slit of the socket body and the first lamp support component in the lengthwise direction of the lamp socket. The first wire support component has a first groove that is located spaced away from the second side surface of the socket body. The second wire support component is disposed between the second wiring slit of the socket body and the second lamp support component in the lengthwise direction of the lamp socket. The second wire support component has a second groove that is located spaced away from the second side surface of the socket body.
These and other objects, features, aspects and advantages will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment.
Referring now to the attached drawings which form a part of this original disclosure:
A preferred embodiment will now be explained with reference to the drawings. It will be apparent to those skilled in the art from these disclosures that the following descriptions of the preferred embodiment are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
As seen in
As illustrated in
As illustrated in
Referring to
The lamp wires 3 are connected by the solders 2 to the pin terminals 1a at the end portions of the U-shaped cold-cathode tube 1. The lamp wires 3 are drawn slightly upward relative to connection portions between the lamp wires 3 and the pin terminals 1a, then bent back into upside-down U shapes as illustrated in
The socket body 10 of the lamp socket LS has a pair of vertical slits 7 (e.g., first and second wiring slits) on the outer side surface 10c of the socket body 10 at spaced apart locations. The vertical slits 7 extend between the upper and lower surfaces 10a and 10b of the socket body 10 on the outer side surface 10c of the socket body 10. The wire supports 6 are formed between the vertical slits 7 and the accommodating concave components 5, respectively, in the lengthwise direction Y. Wire intermediate parts 3b of the lamp wires 3, which continue from the upside-down U-shaped bent parts 3a, are fitted into the slits 7, respectively, from outside of the outer side surface 10c of the socket body 10 to be held apart. As illustrated in
Furthermore, the socket body 10 further includes a pair of projections 8 (e.g., first and second projections). The projections 8 are formed at the lower surface 10b of the socket body 10 at inward locations toward the lengthwise center of the lamp socket LS relative to open bottom ends of the slits 7. The projections 8 protrude downward of the lamp socket LS relative to the lower surface 10b of the socket body 10, and separate the lamp wires 3 in the lengthwise direction Y of the lamp socket LS. The projections 8 prevent portions of the lamp wires 3 that extend below the lamp socket LS from coming within a predetermined distance of each other.
The socket body 10 further includes a fitting leg 9 that is formed in the bottom of the socket body 10. The fitting leg 9 fits into the mounting hole 11 a that is formed in the rear frame 11 of the liquid crystal module. As a result, the lamp socket LS is fixedly mounted in place to the rear frame 11. The lamp wires 3 and the connector 4 at their distal ends are drawn out through the mounting hole 11 a behind the rear frame 11.
When the U-shaped cold-cathode tube is attached to the lamp socket LS, the lamp wires 3 with the connector 4 are first connected by the solders 2 to the pin terminals 1a at the end portions of the U-shaped cold-cathode tube 1. Next, the end portions of the U-shaped cold-cathode tube 1 and the pin terminals la are fitted from above into the accommodating concave components 5, and are accommodated and held in place. The lamp wires 3 are drawn slightly upward and then bent back down into reverse U shapes, and these upside-down U-shaped bent parts 3a are supported from below by the wire supports 6 (e.g., concave components). The wire intermediate parts 3b are fitted and held in place in the slits 7 from outside of the lamp socket LS. Furthermore, the distal ends of the lamp wires 3 are drawn downward, thereby the assembly work being completed.
With the lamp socket LS, the connecting work of the U-shaped cold-cathode tube 1 and the lamp wires 3 can become easier. Specifically, when the pin terminals 1a of the U-shaped cold-cathode tube 1 and the lamp wires 3 are connected by soldering, there is no need to pass the lamp wires 3 through holes provided in the bottoms of the lamp socket as is the case with a conventional lamp socket. Since the wire intermediate parts 3b of the lamp wires 3 can be pushed into and fitted into the slits 7 from outside of the outer side surface 10c of the socket body 10 and the lamp wires 3 can be easily drawn downward, the work of drawing the lamp wires 3 downward of the lamp socket LS is also improved in comparison with cases in which the lamp wires and connector are inserted through an opening formed vertically through the middle of the lamp socket and are then drawn downward of the lamp socket. Consequently, with the lamp socket LS, the assembly work the U-shaped cold-cathode tube 1 and the lamp socket LS is greatly improved.
Moreover, the lamp socket LS is designed such that due to the upside-down U-shaped bent parts 3a of the lamp wires 3 being supported from below by the wire supports 6 when the lamp wires 3 are pulled downward, the tension force is borne by the wire supports 6 in the locations of the upside-down U-shaped bent parts 3a of the lamp wires 3. Therefore, the load imposed on the pin terminals 1 a at the end portions of the U-shaped cold-cathode tube 1 can be greatly reduced even when the tension force acts on the lamp wires 3. Furthermore, this resolves concerns over the end portions of the U-shaped cold-cathode tube 1 breaking, the solders 2 peeling away, and the connection being compromised. In particular, the supporting surfaces 6a (e.g., bottom surfaces) of the concave components forming the wire supports 6 are formed into curved surfaces that can securely contact with the upside-down U-shaped bent parts 3a of the lamp wires 3. Thus, the frictional resistance between the upside-down U-shaped bent parts 3a of the lamp wires 3 and the supporting surfaces 6a of the wire supports 6 is increased. As a result, the tension force can be further diminished by this large amount of frictional resistance, and the load imposed on the pin terminals la of the U-shaped cold-cathode tube 1 can be further reduced.
With the lamp socket LS, the wire intermediate parts 3b of the lamp wires 3 are held in the slits 7 in the outer side of the socket body 10. Thus, the lamp wires 3 can be separated and drawn downward of the lamp socket LS such that the lamp wires 3 are prevented from coming near or contacting with each other. Therefore, the risk of flames or smoke caused by electric discharge between the lamp wires 3 can be eliminated. Moreover, the projections 8 for separating the lamp wires 3 protrude from the lower surface 10b of the socket body 10. Thus, the portions of the lamp wires 3 that extend below the lamp socket LS are separated such that the lamp wires 3 are prevented from coming near each other within a predetermined distance. As a result, the risk of flames or smoke caused by electric discharge between the lamp wires is further reliably eliminated.
When lamp wires connected to pin terminals of a U-shaped cold-cathode tube are bent into upside-down U shapes and drawn downward from a lamp socket, a possible option is to form an opening passing vertically through the middle of the lamp socket, insert the lamp wires and a connector at their distal ends through this opening, and draw them downward from the lamp socket. However, in this case it is troublesome to insert the lamp wires and the connector through the opening from above, making the cold-cathode tube assembly (an assembly having the U-shaped cold-cathode tube, the lamp socket, and the lamp wires having the connector) more difficult. Furthermore, there is also a danger of flames or smoke being produced by electrical discharge caused by the lamp wires coming near to or in contact with each other.
On the other hand, with the lamp socket LS of this embodiment, a pair of vertical slits 7 are formed in the outer side of the lamp socket LS. Thus, the lamp wires 3 can be separated and drawn downward from the lamp socket LS so as to not come near to or in contact with each other. Furthermore, with a simple operation of merely fitting the wire intermediate parts 3b into the pair of slits 7 from outer side of the lamp socket LS and keeping the wire intermediate parts 3b held in the slits 7. Therefore, the assembly work of the cold-cathode tube assembly is improved. Furthermore, flames and smoke that would be caused by electrical discharge between the lamp wires 3 can be prevented. With the lamp socket LS of this embodiment, the lamp wires 3 can be connected in advance by the solders 2 to the pin terminals 1a of the U-shaped cold-cathode tube 1, and the end portions of the U-shaped cold-cathode tube 1 can be accommodated and held in the accommodating concave components 5 at the ends of the lamp socket LS while the lamp wires 3 are kept facing upward. Thus, the connecting work by soldering is easier than cases in which the lamp wires must be connected by soldering to the pin terminals after being passed through a hole as in a conventional lamp socket. Accordingly, the assembly work of the U-shaped cold-cathode tube 1 can be improved from this respect as well.
Furthermore, with the lamp socket LS, the projections 8 that prevent the lamp wires 3 from coming near to each other are formed toward the lengthwise center from the open bottom ends of the slits 7 in the lower surface 10b of the lamp socket LS. Thus, an advantage is that the risk of flames and smoke caused by electrical discharge between the lamp wires 3 can be more reliably eliminated because the portions of the lamp wires 3 that are drawn downward of the lamp socket LS are separated by the projections 8 so as to not come within a predetermined distance of each other.
Moreover, with the lamp socket LS, the wire supports 6 includes concave components formed in the top end portion of the inside walls 5c of the accommodating concave components 5, and the supporting surfaces 6a thereof are formed into curved surfaces that come in firm contact with the upside-down U-shaped bent parts 3a of the lamp wires 3. Thus, the frictional resistance between the upside-down U-shaped bent parts 3a of the lamp wires 3 and the supporting surfaces 6a of the wire supports 6 increases. The advantage therefore is that when tension force acts on the lamp wires 3, the tension force is further diminished by this large amount of frictional resistance, and the load imposed on the pin terminals 1a of the U-shaped cold-cathode tube 1 is further reduced.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components and groups, but do not exclude the presence of other unstated features, elements, components and groups. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts.
While a preferred embodiment have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from these disclosures that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the preferred embodiment according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2010-193422 | Aug 2010 | JP | national |