The present invention relates to a method and apparatus for forming a plurality of impressions in a target surface. In particular, but not exclusively, the present invention relates to a method and apparatus which can aid in managing soil irrigation by providing impressions in a region of land which will catch and hold rainfall or irrigation applied water to reduce or wholly prevent water run-off from the land.
Agricultural production techniques typically involve the ploughing, cultivating, harrowing, sowing, rolling, inversion, stirring and consolidating/compacting of land. These activities are undertaken with the intention of obtaining maximum or high crop yield at minimum or low cost per acre of cultivatable land. However, such practices have created problems. These problems include soil surface erosion and difficulties in ensuring uniform soil irrigation.
Soil surface water run-off has been known to be a major cause of soil erosion for centuries. It is known that soil surface water run-off from tilled soils makes a significant contribution to the pollution of water courses, inadequate recharge of aquifers, increasing flood risk and reduction of water available to grow crops. It is also known that soil surface water run-off can be initiated when an amount of rainfall/irrigation applied water is as low as 5 mm per hour on capping and/or compacted soils. This can be the result of particular soil types or compaction-causing tillage practices.
Minimisation of soil surface water run-off and potential erosion has traditionally been achieved by a number of techniques. For example, having a ground cover/living canopy over the soil to absorb the destructive energy of falling droplets, ploughing which inherently creates a randomly rough soil surface to increase the soil surface water storage and establishing winter cereals in a randomly rough seed bed to increase the soil surface water storage.
However profitable crops/crop growing practices which are required to satisfy economic forces have often been found to be incompatible with such traditional methods of soil surface water run-off control. The incompatibility of traditional methods has generated numerous means and methods of remedial run-off control including mechanical devices that create a controlled soil surface roughness and controlled soil surface inverse roughness. Also the creation and use of pathways such as tramlines or controlled traffic lines that enable wheeled field operations to use similar lines and the application of soil stabilisers to increase water infiltration have been utilised.
Known mechanical means of carrying out the practice of creating controlled soil surface roughness and controlled soil surface inverse roughness can be differentiated by their different modes of operation and can increase soil surface water storage by up to 1,000 percent. These known means include (a) controlled soil surface roughness techniques such as spading or scraping and (b) controlled soil surface inverse roughness techniques such as imprinting or indenting or (c) the application of soil stabilisers.
The suitability and successful use of a mechanical soil surface roughness creating device to control soil surface water run-off depends on satisfying some or all of the following requirements.
An appraisal of the analysis of these factors shows that:
The soil types/conditions and crop growing practices that cannot be treated successfully by known mechanical means of soil surface roughness creation can be identified as:
The successful operation and use of the Aqueel™ and Aqueel™ CC in crop growing areas can be attributed to:
The successful self-cleaning of soil contacting surfaces of a rotary soil surface controlled inverse roughness creating device is disclosed in WO 94/12010. This has proved useful for the accurate creation of reservoirs compatible with crop growing areas. However, whilst the resilient material used for such a device has appropriate properties such as softness, elasticity and flexibility to provide self-cleaning and penetration in certain types of soils (for example soft and medium-soft soils) the device is not universally applicable and in particular is not usable in hard soil regions or regions of soft or medium-soft soil land where such soils are compacted.
Tramlines in combinable crops, row crops and furrows in bed-ridge crops are classified as non-crop growing areas. These are deliberately designated areas established annually and can be used for post tillage operations. Such pathways are now an essential requirement of profitable crop growing practices which enable accurate application of fertiliser, pesticide and water irrigation to be carried out. Controlled traffic lines can also be classified as non-crop growing areas and these pathways are also deliberately designated areas established permanently or semi-permanently and used for all field operations. Recent trials and large scale field practice has shown yield increases of 10 percent, fuel usage down by 30 percent and increases in water infiltrability and storage in the crop growing areas when use is made of such traffic lines.
The inevitable repeated passes of crop operations along the same non-crop growing pathways such as tramlines or controlled traffic lines causes severe compaction of the soil and can lead to concavity of the soil surface and rutting in wet conditions. The adjacent crop growing area being traffic free and consequently compaction free encourages maximum root and crop growth which, when treated with the Aqueel™ device as shown in WO 94/12010, is resistant to soil surface water run-off. In contrast the non-crop growing pathways are severely compacted and may have a concave surface that is impervious to water resulting in ready-made water run-off channels.
It has been established in the UK that 70 percent of soil erosion incidents are now initiated by such tramlines/traffic lines in combinable crops and furrows in bed-ridge-grown crops which can occupy up to 5 percent of a field area of combinable crops, up to 20 percent of a field area growing bed crops and up to 33 percent of a field area growing ridge crops.
Water infiltration into the whole of the non-crop growing area occupied by pathways/furrows is neither possible nor desirable if a dry, high load bearing soil condition is to be established and maintained and which enables repeated operational passes to be carried out without soil collapse. Where stone-clod separation and windrowing by the well-known burial method is practiced, disturbance of buried stones/clods to increase water infiltration defeats the object of placing the stones/clods clear of a harvester intake share.
The control of water run-off and/or the establishment and maintenance of load-bearing pathways via traffic, tramlines, furrows has now been established as a limitation to the environmental and economic potential of their use.
It is an aim of the present invention to at least partly mitigate the above-mentioned problem.
It is an aim of certain embodiments of the present invention to provide a method and apparatus to help manage soil irrigation particularly, but not exclusively, in regions of land such as pathways where prior known irrigation management techniques have been inapplicable.
It is an aim of certain embodiments of the present invention to provide a vehicle or equipment attachable to a vehicle which establishes or re-establishes desired pathways such as tramlines and/or controlled traffic lines and/or furrows but which improves water retention in such regions and/or close to those regions.
It is an aim of certain embodiments of the present invention to provide a method and apparatus for generating impressions in a target surface such as the soil surface of cultivatable land whereby the impressions made act as reservoirs to hold rainwater to prevent run-off and whereby the equipment used can be adjusted according to a soil type where the equipment is to be used.
It is an aim of certain embodiments of the present invention to provide a “universal” technique for generating water holding reservoirs in land. The apparatus used should be usable on all types of land including hard and compacted as well as soft ground areas.
It is an aim of certain embodiments of the present invention to provide a method and apparatus which can establish or re-establish a convex pathway or strip in a region of land.
According to a first aspect of the present invention there is provided a method of forming a plurality of impressions in a target surface, comprising the steps of:
Aptly the impressions are formed as a controlled soil surface inverse roughness with surface contacting surfaces of a device used to form the impressions being self cleaning via a slip and scour operation.
Aptly penetration and durability without deformation is achieved by constructing at least the surface contacting regions of the device with a material that is harder than the surface to be treated.
Aptly facilitation of slip and scour of the target surface is achieved by augmenting inherent movement differentials between a tool and the contact surface with an additional movement differential between the tool and the surface created by orientating the axis of rotation of a roller element by 1 to 60° to the transverse of the direction of travel.
Aptly a roller element can be integrally made/moulded or detachably mounted with paddles/blades/formers, acting as teeth which indent a target surface to create impressions as troughs/depressions/reservoirs, formed about the periphery of a wheel/roller. The paddle/blade/formers are orientated at an angle of 1 to 90° to the direction of rotation of the roller element.
According to a second aspect of the present invention there is provided apparatus for providing a plurality of impressions in a target surface, comprising:
Aptly the impressions are formed as a controlled soil surface inverse roughness with surface contacting surfaces of a device used to form the impressions being self cleaning via a slip and scour operation.
Aptly penetration and durability without deformation is achieved by constructing at least the surface contacting regions of the device with a material that is harder than the surface to be treated.
Aptly facilitation of slip and scour of the target surface is achieved by augmenting inherent movement differentials between a tool and the contact surface with an additional movement differential between the tool and the surface created by orientating the axis of rotation of a roller element by 1 to 60° to the transverse of the direction of travel.
Aptly a roller element can be integrally made/moulded or detachably mounted with paddles/blades/formers, acting as teeth which indent a target surface to create impressions as troughs/depressions/reservoirs, formed about the periphery of a wheel/roller. The paddle/blade/formers are orientated at an angle of 1 to 90° to the direction of rotation of the roller element.
According to a third aspect of the present invention there is provided apparatus for
Aptly the impressions are formed as a controlled soil surface inverse roughness with surface contacting surfaces of a device used to form the impression being self cleaning via a slip and scour operation.
Aptly penetration and durability without deformation is achieved by constructing at least the surface contacting regions of the device with a material that is harder than the surface to be treated.
Aptly facilitation of slip and scour of the target surface is achieved by augmenting inherent movement differentials between a tool and the contact surface with an additional movement differential between the tool and the surface created by orientating the axis of rotation of a roller element by 1 to 60° to the transverse of the direction of travel.
Aptly a roller element can be integrally made/moulded or detachably mounted with paddles/blades/formers, acting as teeth which indent a target surface to create impressions as troughs/depressions/reservoirs, formed about the periphery of a wheel/roller. The paddle/blade/formers are orientated at an angle of 1 to 90° to the direction of rotation of the roller element.
Certain embodiments of the present invention provide a method of forming a plurality of impressions in a target surface so that the so-formed impressions will hold rainwater and/or irrigation applied water when falling on a region of land in which the impressions are made. This prevents run-off of the rainwater or irrigation applied water from that region of land.
Certain embodiments of the present invention provide a method and apparatus for forming impressions which can be utilised in compacted regions of soil or in hard soil areas as well as in softer soil regions.
Certain embodiments of the present invention provide a method and apparatus for forming impressions in a target surface regardless of the hardness or softness of the material forming the target surface.
Certain embodiments of the present invention provide a method of forming impressions so as to reduce or prevent water run-off and simultaneously re-establish or establish convex pathways such as tramlines or controlled traffic lines.
Certain embodiments of the present invention provide a method of forming impressions so as to reduce or prevent water run-off and simultaneously re-establish or establish raised strips in a region of land.
Certain embodiments of the present invention provide for self cleaning of soil contacting surfaces of a rotary soil manipulation device that creates controlled soil surface inverse roughness by facilitating slip and scour without compromising deformation or penetration.
Advantageously a movement differential, created by orientating an axis of rotation of a roller element, combined with orientation of at least one tooth, such as a paddle/blade/former, enables teeth to move through the soil lengthways creating slip and scour of target surface contacting surfaces whilst at the same time indenting the target surface to create impressions such as troughs or depressions which can act as rainwater reservoirs.
Optionally adjustment of the orientation of an axis of rotation of a roller element, such as a wheel or drum by dipping or tilting, can respectively increase or decrease the slip experienced along the length of teeth extending from the roller element inversely to the slip experienced in a direction of travel. This control of the balance between the two slip directions is beneficial when there is a requirement to accumulate enough soil to create a barrier/bund through a scraping action in a direction of travel (e.g. when stone/clod separation is practiced using the burial method, which results in minimum soil cover over the stones/clods).
Optionally adjustment of the orientation of the axis of rotation of the roller element can also increase or decrease soil pressure on a leading side of teeth on the roller element. This increase or decrease in soil pressure is inverse to the soil pressure experienced on a trailing side of the teeth. This is beneficial when optimising slip and scour according to soil type and/or soil condition.
Optionally for a chosen angle of orientation of the teeth, adjustment of the orientation of an axis of rotation can increase or decrease the length of impressions, such as troughs/depressions which form the reservoirs. This is beneficial to accommodate both level and sloping ground by creating longer troughs or depressions on level ground and shorter troughs or depressions on sloping ground which maximises the usable water storage of the impressions.
Certain embodiments of the present invention utilise a material that is harder than the material of the target surface being treated and this fact, together with the adjustability of the roller elements and teeth with or without an adjustment of an angle between a direction of travel and an axis of rotation, can be beneficially incorporated into numerous aspects of soil management practice including known means and methods. With or without particular additional features improved soil management practices can be carried out in either wheel or roller mode where it is beneficial to create soil surface impressions.
Embodiments of the present invention will now be described hereinafter, by way of example only, with reference to the accompanying drawings in which:
In the drawings like reference numerals refer to like parts.
Throughout this specification reference is made to a pathway. It is to be understood that the term “pathway” is to be broadly construed and includes a tramline used in crop cultivation as a non-crop growing area (and which are established annually) or controlled traffic lines which are also classified as non-crop growing areas but which may be established permanently or semi-permanently and have well-established locations. A pathway also may be a furrow in between beds/ridges where crops are not grown.
Throughout this specification reference is also made to scouring and sliding action. A well-known aspect of sliding action of soil is scouring of a tool whilst it is being operated to pass at least partially through the soil. Scouring is defined as the shedding or self-cleaning of the soil from the tool through a sliding action. Scouring is a relative term rather than an exact term.
Throughout this specification the term roller is referred to. It is to be understood that this term is to be broadly construed as any element which rolls such as a wheel, drum, cylinder, etc. The rollers may have open or closed ends and may be driven by being supported and propelled by another vehicle.
As illustrated in
It will be appreciated that as with the further described embodiments the roller may be supported in one of two configurations at this angle with respect to the direction of advancement. Either with a longitudinal axis of a leading end of the roller making an angle a with the direction of advancement or a longitudinal axis of a trailing end of the roller making the angle a with the direction of advancement.
The roller is supported (not shown in
The roller may be formed from a material such as stainless steel, cast iron, plastic, plastic composite or any such material that is hard, durable and has a reasonably low coefficient of friction and the teeth may be formed from a common or different material. The material is typically harder than the soil to be treated although materials being softer than the target surface may optionally be utilised.
The facilitation of slip and scour of the soil contacting surfaces is achieved by augmenting inherent movement differentials between the tool and the soil with an additional movement differential between the tool and the soil created by orientating an axis of rotation of the roller by 1° to 60° to a direction transverse to a direction of travel of the roller.
The teeth illustrated in
The teeth 113 which extend outwardly from the outer surface of the roller have, in plan view, an arcuate nose 115 with a rectangular body 116 and V-shaped tail portion 117. The nose 115 is arranged to engage the target surface as the roller rotates prior to the body and tail portion. As illustrated
As illustrated in
It will be noted that the shape of the impressions 500 shown in
The central tapered regions 723, 724 of the outer surface of the roller act to urge material of the target surface between the rows of teeth so as to tend to pile that material in a central region between the rows of impressions 700 which are formed. In this way a region between the rows of impressions has a generally convex cross section. By advancing further roller elements or the same roller elements on a next pass immediately adjacent to the position previously covered regions between next rows of impressions can likewise be formed so as to have a convex cross section. As illustrated in
A as shown in
A support bar 911 secured to a vehicle or other driving mechanism is generally “T” shaped (shown better in
Each roller 910 is supported at an angle α offset from a direction of an advancement A. The axis of rotation of each roller in the pair of rollers is equally offset by an angle β which is between 178° and 120°. Preferably β is between 120° and 80°.
As the vehicle driving the support 911 moves in the direction of advancement the rollers rotate by virtue of the friction between the outer surface and teeth of the roller and the target surface 101. The teeth penetrate into the target surface 101 and leave impressions 900 in rows in the ground.
Whilst the rollers have a longitudinal axis of rotation offset from the angle of advancement, as above described, the rollers may optionally additionally be tilted in either a drooped or level or raised arrangement. A drooped arrangement is illustrated in
A trailing wheel 950 is supported in a fixed relationship with respect to the location of the rollers or, variably loaded to follow the ground contour and act as a depth control. As the vehicle pulling the rollers and wheel advances in a direction of advancement A the wheel 950 flattens an upper surface 951 of material caused to pile up in the region between the rollers. A convex pathway having a slightly flattened top can thus be established or re-established according to this embodiment. It will be appreciated that the wheel 950 may rotate about an axis or may be held in a fixed position to carry out the flattening operation. Likewise, instead of a wheel 950 a flat or arcuate flattening tool may be held in a fixed relationship with respect to the rollers.
The wheel 950 is held in a trailing position with respect to the rollers. As illustrated in
As the rollers advance the target surface is pre-treated by penetration of the tines into the target surface. The target surface downstream of the location where the rollers are held is also treated by the wheel 950. This flattens to a degree a convex upper surface generated by piling material in a region between the rows of teeth on the rollers. The piling action is caused by the shape of the outer surface of the rollers and the position in which they are both held. The wheel 950 is of course optional.
It will be appreciated that whilst
The wheel 950 may also be secured to the support bar 911 so that as a vehicle advances the outer surface of the wheel 950 will at least slightly flatten an upper convex surface of the target surface generated by the rollers.
As illustrated in
b illustrates how a vehicle driven in a direction of advancement A may plant the crops 1305 in rows 1306. Two spaced apart pieces of equipment of the type illustrated in
c illustrates how the pathways 1310, where the wheels 1300 have previously driven over, are established or re-established into a cambered cross section.
d illustrates a convex pathway after it has been established or re-established in more detail. The tines act as loosening means in the material of the target surface at an angle outwards to an adjoining crop/crop growing area. They loosen and move the material such as soil minimally, but create a channel/slot whose soil surface entry is directly in the path of following teeth. This provides direct infiltration and drainage of the water from the reservoirs away from the centre cambered area and towards the adjoining crop roots in a manner according to the arrows shown in
It will be appreciated by those skilled in the art with reference to
The creation of impressions and barriers/bunds that are consolidated by incorporating teeth onto a substantially flat roller ensure that a soil surface created is totally consolidated and has a lowered tilth index. Also an improved surface redirection of water into the impressions and improved soil surface particle stability is produced which reduces degradation of the impressions by wind and water.
The creation of consolidated impressions only by incorporating the teeth onto a skeletal frame to form a periphery of the roller means that the soil surface created is only partially consolidated i.e. the impressions allow below surface consolidation with non-consolidated barriers/bunds. This particular combination is a favoured practice where deep consolidation and a loose surface is beneficial for sequential operations whilst having the benefit of soil surface water storage.
With prior art techniques, cleaning a space between blades of rotary soil manipulating devices, particularly flat surfaces and wedged shaped indentors has only been successful when using resilient materials. Embodiments of the present invention enable teeth to move through the soil with up to 100% or more slip. The slip takes place in between the teeth and contact surface of the roller and results in scouring. In normal soil conditions no further cleaning is required but in extreme conditions i.e. adhesive soils, mechanical scrapers can of course be attached to clean the area of the roller that is in contact with the soil and in the shadow of the teeth. Since the scrapers are attached to the roller they are automatically orientated with the roller and have continuous contact with the soil contacting surface as it rotates irrespective of an angle of orientation.
It will be understood that features of the present invention may be incorporated into single wheel units, left hand and right hand wheel units, multiple wheel units operating as one unit and left and right hand rollers operating as a one piece roller.
By contrast the central rollers 1555 include a substantially cylindrical end 1570 and a substantially concave end 1580. The substantially cylindrical end 1587 of the central roller 1555 includes a row of teeth having a first predetermined dimension and orientation. The concave end of the roller has a row of teeth on either side of it and these teeth 1590 have a different size and optionally orientation from the first row of teeth. The concave outer surface of the end of the central roller 1555 generates a concave pathway 1581 as it is advances in the direction A. Two rows of impressions 1582 are generated by the teeth on either side of the concave portion of the central roller 1555. These impressions 1582 have a predetermined shape and configuration which is determined by the orientation and size and shape of the teeth, the material of the target surface and the speed of advancement. The further row of teeth in the substantially cylindrical portion 1570 of a central roller generates a row of impressions 1583 having a dissimilar shape and size from the row of impressions generated immediately adjacent to the pathway 1581 which is established or re-established.
As illustrated in
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of the words, for example “comprising” and “comprises”, means “including but not limited to”, and is not intended to (and does not) exclude other moieties, additives, components, integers or steps.
Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith.
Number | Date | Country | Kind |
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0814892.6 | Aug 2008 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2009/051000 | 8/11/2009 | WO | 00 | 2/11/2011 |