This disclosure generally relates to wellhead maintenance.
During oil and gas exploration, wellhead replacement in workover wells and plug and abandon (P&A) operations generally involve cutting the wellhead below landing base/casing housing. Leak detection before cutting the wellhead may involve hot tapping to confirm that the absence of trapped pressure across the cutting depth. Leak detection can involve acoustic detection of potential and actual leaks in pipelines, particularly in subsea valves and wellheads in the oil and gas industry via broadband acoustic emissions sensors.
In one aspect, the present disclosure describes a method for monitoring pressure of fluid inside a wellhead, wherein the wellhead includes a casing spool defining a channel therein, at least one blind flange, and at least one landing base, the method comprising: deploying a tube along the channel and inside the casing spool, wherein a plurality of shear pins are distributed on the tube; connecting the tube to the at least one blind flange, wherein the at least one blind flange is connected to a pressure gauge; in response to confirming that the pressure of fluid inside the wellhead is to be determined, shearing the plurality of shear pins against the casing spool from inside the channel; and recording, at the pressure gauge, the pressure of fluid inside an annulus between the tube and the casing spool.
Implementations may include one or more of the following features.
The method may further include: extending the tube to below the landing base of the wellhead by up to 5 feet. Recording the pressure may include: recording the pressure of fluid trapped below the landing base. When the plurality of shear pins are sheared against the casing spool, the pressure inside the annulus may be communicated to the at least one blind flange. The method may further include: applying an activating pressure from a control line connected to the casing spool such that the shear pins are sheared. The method may further include: connecting an external pump is to the control line; and activating the external pump such that the activating pressure is applied to shear the shear pins, wherein the activating pressure is instantaneously higher than the pressure of fluid inside the annulus. The control line may be connected to an outlet on the blind flange of the casing spool. The pressure gauge may be located on the external pump. The method may further include: filling the tube with hydraulic oil prior to shearing. The method may further include: in response to determining that the pressure of fluid inside an annulus is within a threshold, cutting the at least one landing base as part of a plug-and-abandon operation. The plug-and-abandon operation may be performed without hot tapping.
In another aspect, the present disclosure describes a wellhead that includes: a casing spool defining a channel therein; at least one blind flange; at least one landing base; and a tube deployed along the channel inside the casing spool and connected to at least one blind flange, wherein a plurality of shear pins are distributed on the tube, and wherein, in response to confirming that a pressure of fluid inside the wellhead is to be determined, the plurality of shear pins are sheared against the casing spool from inside the channel such that the pressure of fluid inside an annulus between the tube and the casing spool is recorded by a pressure gauge.
Implementations may include one or more of the following features.
The tube may be extended to below the landing base of the wellhead by up to 5 feet. The shear pins may be configured such that, when the plurality of shear pins are sheared, the pressure of fluid trapped below the landing base is recorded. The shear pins may be configured such that, when the plurality of shear pins are sheared, the pressure inside the annulus is communicated to the at least one blind flange. The casing spool may be connected to a control line for applying an activating pressure such that the shear pins are sheared. The control line may be connected to an external pump. When the external pump is activated, the activating pressure may be applied to shear the shear pins. The activating pressure may be instantaneously higher than the pressure of fluid inside the annulus. The control line may be connected to an outlet on one of the at least one blind flanges of the casing spool. The pressure gauge may be located on the external pump. The tube may be filled with hydraulic oil. The pressure gauge may be in communication with a computer processor configured to monitor the pressure of fluid inside the wellhead. The tube may be a chrome tube.
Implementations according to the present disclosure may be realized in computer implemented methods, hardware computing systems, and tangible computer readable media. For example, a system of one or more computers can be configured to perform particular actions by virtue of having software, firmware, hardware, or a combination of them installed on the system that in operation causes or cause the system to perform the actions. One or more computer programs can be configured to perform particular actions by virtue of including instructions that, when executed by data processing apparatus, cause the apparatus to perform the actions.
The details of one or more implementations of the subject matter of this specification are set forth in the description, the claims, and the accompanying drawings. Other features, aspects, and advantages of the subject matter will become apparent from the description, the claims, and the accompanying drawings.
Like reference numbers and designations in the various drawings indicate like elements.
The disclosed technology relates to system and method for casing spool and gauges capable of measuring pressure across the circumference of the housing as well as below the landing base flange. The implementations can identify trapped pressure across the circumference or below the cutting depth of landing base to avoid the use of hot tapping equipment. Some implementations may wrap tubes along the inner diameter of a spool with shear pins distributed evenly so as to extend the tubes vertically, for example, 5 ft below the landing base flange (planned cutting point of the wellhead). The shear pins can avoid plugging of the tubes and can be sheared only when required to measure pressure below the landing base. In these implementations, the tubes are connected to the blind flange of the landing base's side outlet to record pressures when a low volume high pressure pump is connected to a control line to apply pressure to shear the pins in the tube. After shearing, the pin holes will be connected to the casing-casing annulus (CCA) to determine if there is pressure across the circumference or below the landing base's flange.
Oil and gas explorations often involve maintaining wellbores at drilling sites. For example, wellhead replacement in workover wells and plug and abandon (P&A) operations may require cutting the wellhead below landing base/casing housing. Hot-tapping is usually required to confirm the absence of trapped pressure across the cutting depth as gauges on casing spool side outlets may not measure pressure below the landing base flange. For example, if the pressure is trapped by cement specially after the cement remedial jobs through casing spool side outlet valve, gauges on casing spool side outlets may be incapable of measuring such pressure. Implementations described by the present disclosure present a design of casing spool and gauges that allow for measuring pressure across the circumference of the housing as well as below the landing base flange.
Referring to
In some implementations, tube 107 can be a chrome tube (e.g., 0.2″ inch in diameter) and wrapped, for example, in a spiral shape, along an inner channel formed by the interior of the casing spool 102. As illustrated, tube 107 can extend into the depth at landing base 104, and beyond depth 106 into segment 108. Tube 107 can be extended, for example, vertically about 5 ft below a flange on the landing base 104, as illustrated in
Shear pins can be evenly distributed on tube 107 and inside the inner channel. Further referring to
In various implementations, the shear pins can avoid plugging of tube 107 and can be sheared when pressure below landing base 104 needs to be measured. As illustrated in the transition shown in
The operator may connect the tube to a blind flange (302). For example, the tube may be connected to blind flange where a pressure gauge is installed. Tube may also be connected to blind flange 1010 with of a side outlet sized as a NPT connection to a pressure gauge, which may be located on an external pump. A multitude of shear pins may be located on the tube. The tube may be filled with hydraulic oil before shearing.
When a decision is made to measure pressure below landing base of the wellhead (303), the shear pins on the tube can be sheared (304). As described above, the shear pins are constructed to shear against casing spool in response to an instantaneous and high pressure injected from an external pump connected to, for example, a blind flange of the wellhead. The injected high pressure can be, for example, more than twice the expected pressure of fluid inside the casing spool. After shearing, the pin holes may be exposed to the casing-casing annulus (CCA) environment between the tube and the casing spool.
The process may then record, at the pressure gauge, the pressure of fluid inside an annulus between the tube and the casing spool (305). Once the shear pins are sheared, the pressure of the fluid inside the wellhead is communicated directly to, for example, the side outlet at the blind flange. At the time of shearing, gauge on the external pump (low volume and high pressure) can be sued to monitor pressure of the fluid inside the wellhead. In some cases, an outlet sized as a ½″ NPT connection with a pressure gauge can monitor the pressure inside the wellhead for an extended period.
The process may then determine whether the recorded pressure is within a threshold (306). For example, in response to determining that the recorded pressure is within the threshold level, the operator may proceed to cut the landing base (307), for example, at, the intended depth 106 as illustrated in
Implementations may be assisted or implemented by a computer system. For example, the process as illustrated in
The computer 402 can serve in a role in a computer system as a client, network component, a server, a database or another persistency, another role, or a combination of roles for performing the subject matter described in the present disclosure. The illustrated computer 402 is communicably coupled with a network 403. In some implementations, one or more components of the computer 402 can be configured to operate within an environment, including cloud-computing-based, local, global, another environment, or a combination of environments.
The computer 402 is an electronic computing device operable to receive, transmit, process, store, or manage data and information associated with the described subject matter. According to some implementations, the computer 402 can also include or be communicably coupled with a server, including an application server, e-mail server, web server, caching server, streaming data server, another server, or a combination of servers.
The computer 402 can receive requests over network 403 (for example, from a client software application executing on another computer 402) and respond to the received requests by processing the received requests using a software application or a combination of software applications. In addition, requests can also be sent to the computer 402 from internal users, external or third-parties, or other entities, individuals, systems, or computers.
Each of the components of the computer 402 can communicate using a system bus 403. In some implementations, any or all of the components of the computer 402, including hardware, software, or a combination of hardware and software, can interface over the system bus 403 using an application programming interface (API) 412, a service layer 413, or a combination of the API 412 and service layer 413. The API 412 can include specifications for routines, data structures, and object classes. The API 412 can be either computer-language independent or dependent and refer to a complete interface, a single function, or even a set of APIs. The service layer 413 provides software services to the computer 402 or other components (whether illustrated or not) that are communicably coupled to the computer 402. The functionality of the computer 402 can be accessible for all service consumers using this service layer. Software services, such as those provided by the service layer 413, provide reusable, defined functionalities through a defined interface. For example, the interface can be software written in JAVA, C++, another computing language, or a combination of computing languages providing data in extensible markup language (XML) format, another format, or a combination of formats. While illustrated as an integrated component of the computer 402, alternative implementations can illustrate the API 412 or the service layer 413 as stand-alone components in relation to other components of the computer 402 or other components (whether illustrated or not) that are communicably coupled to the computer 402. Moreover, any or all parts of the API 412 or the service layer 413 can be implemented as a child or a sub-module of another software module, enterprise application, or hardware module without departing from the scope of the present disclosure.
The computer 402 includes an interface 404. Although illustrated as a single interface 404 in
The computer 402 includes a processor 405. Although illustrated as a single processor 405 in
The computer 402 also includes a database 406 that can hold data for the computer 402, another component communicatively linked to the network 403 (whether illustrated or not), or a combination of the computer 402 and another component. For example, database 406 can be an in-memory, conventional, or another type of database storing data consistent with the present disclosure. In some implementations, database 406 can be a combination of two or more different database types (for example, a hybrid in-memory and conventional database) according to particular needs, desires, or particular implementations of the computer 402 and the described functionality. Although illustrated as a single database 406 in
The computer 402 also includes a memory 407 that can hold data for the computer 402, another component or components communicatively linked to the network 403 (whether illustrated or not), or a combination of the computer 402 and another component. Memory 407 can store any data consistent with the present disclosure. In some implementations, memory 407 can be a combination of two or more different types of memory (for example, a combination of semiconductor and magnetic storage) according to particular needs, desires, or particular implementations of the computer 402 and the described functionality. Although illustrated as a single memory 407 in
The application 408 is an algorithmic software engine providing functionality according to particular needs, desires, or particular implementations of the computer 402, particularly with respect to functionality described in the present disclosure. For example, application 408 can serve as one or more components, modules, or applications. Further, although illustrated as a single application 408, the application 408 can be implemented as multiple applications 408 on the computer 402. In addition, although illustrated as integral to the computer 402, in alternative implementations, the application 408 can be external to the computer 402.
The computer 402 can also include a power supply 414. The power supply 414 can include a rechargeable or non-rechargeable battery that can be configured to be either user- or non-user-replaceable. In some implementations, the power supply 414 can include power-conversion or management circuits (including recharging, standby, or another power management functionality). In some implementations, the power-supply 414 can include a power plug to allow the computer 402 to be plugged into a wall socket or another power source to, for example, power the computer 402 or recharge a rechargeable battery.
There can be any number of computers 402 associated with, or external to, a computer system containing computer 402, each computer 402 communicating over network 403. Further, the term “client,” “user,” or other appropriate terminology can be used interchangeably, as appropriate, without departing from the scope of the present disclosure. Moreover, the present disclosure contemplates that many users can use one computer 402, or that one user can use multiple computers 402.
Implementations of the subject matter and the functional operations described in this specification can be implemented in digital electronic circuitry, in tangibly embodied computer software or firmware, in computer hardware, including the structures disclosed in this specification and their structural equivalents, or in combinations of one or more of them. Software implementations of the described subject matter can be implemented as one or more computer programs, that is, one or more modules of computer program instructions encoded on a tangible, non-transitory, computer-readable computer-storage medium for execution by, or to control the operation of, data processing apparatus. Alternatively, or additionally, the program instructions can be encoded in/on an artificially generated propagated signal, for example, a machine-generated electrical, optical, or electromagnetic signal that is generated to encode information for transmission to a receiver apparatus for execution by a data processing apparatus. The computer-storage medium can be a machine-readable storage device, a machine-readable storage substrate, a random or serial access memory device, or a combination of computer-storage mediums. Configuring one or more computers means that the one or more computers have installed hardware, firmware, or software (or combinations of hardware, firmware, and software) so that when the software is executed by the one or more computers, particular computing operations are performed.
The term “real-time,” “real time,” “realtime,” “real (fast) time (RFT),” “near(ly) real-time (NRT),” “quasi real-time,” or similar terms (as understood by one of ordinary skill in the art), means that an action and a response are temporally proximate such that an individual perceives the action and the response occurring substantially simultaneously. For example, the time difference for a response to display (or for an initiation of a display) of data following the individual's action to access the data can be less than 1 millisecond (ms), less than 1 second (s), or less than 5 s. While the requested data need not be displayed (or initiated for display) instantaneously, it is displayed (or initiated for display) without any intentional delay, taking into account processing limitations of a described computing system and time required to, for example, gather, accurately measure, analyze, process, store, or transmit the data.
The terms “data processing apparatus,” “computer,” or “electronic computer device” (or equivalent as understood by one of ordinary skill in the art) refer to data processing hardware and encompass all kinds of apparatus, devices, and machines for processing data, including by way of example, a programmable processor, a computer, or multiple processors or computers. The apparatus can also be, or further include special purpose logic circuitry, for example, a central processing unit (CPU), an FPGA (field programmable gate array), or an ASIC (application-specific integrated circuit). In some implementations, the data processing apparatus or special purpose logic circuitry (or a combination of the data processing apparatus or special purpose logic circuitry) can be hardware- or software-based (or a combination of both hardware- and software-based). The apparatus can optionally include code that creates an execution environment for computer programs, for example, code that constitutes processor firmware, a protocol stack, a database management system, an operating system, or a combination of execution environments. The present disclosure contemplates the use of data processing apparatuses with an operating system of some type, for example LINUX, UNIX, WINDOWS, MAC OS, ANDROID, IOS, another operating system, or a combination of operating systems.
A computer program, which can also be referred to or described as a program, software, a software application, a unit, a module, a software module, a script, code, or other component can be written in any form of programming language, including compiled or interpreted languages, or declarative or procedural languages, and it can be deployed in any form, including, for example, as a stand-alone program, module, component, or subroutine, for use in a computing environment. A computer program can, but need not, correspond to a file in a file system. A program can be stored in a portion of a file that holds other programs or data, for example, one or more scripts stored in a markup language document, in a single file dedicated to the program in question, or in multiple coordinated files, for example, files that store one or more modules, sub-programs, or portions of code. A computer program can be deployed to be executed on one computer or on multiple computers that are located at one site or distributed across multiple sites and interconnected by a communication network.
While portions of the programs illustrated in the various figures can be illustrated as individual components, such as units or modules, that implement described features and functionality using various objects, methods, or other processes, the programs can instead include a number of sub-units, sub-modules, third-party services, components, libraries, and other components, as appropriate. Conversely, the features and functionality of various components can be combined into single components, as appropriate. Thresholds used to make computational determinations can be statically, dynamically, or both statically and dynamically determined.
Described methods, processes, or logic flows represent one or more examples of functionality consistent with the present disclosure and are not intended to limit the disclosure to the described or illustrated implementations, but to be accorded the widest scope consistent with described principles and features. The described methods, processes, or logic flows can be performed by one or more programmable computers executing one or more computer programs to perform functions by operating on input data and generating output data. The methods, processes, or logic flows can also be performed by, and apparatus can also be implemented as, special purpose logic circuitry, for example, a CPU, an FPGA, or an ASIC.
Computers for the execution of a computer program can be based on general or special purpose microprocessors, both, or another type of CPU. Generally, a CPU will receive instructions and data from and write to a memory. The essential elements of a computer are a CPU, for performing or executing instructions, and one or more memory devices for storing instructions and data. Generally, a computer will also include, or be operatively coupled to, receive data from or transfer data to, or both, one or more mass storage devices for storing data, for example, magnetic, magneto-optical disks, or optical disks. However, a computer need not have such devices. Moreover, a computer can be embedded in another device, for example, a mobile telephone, a personal digital assistant (PDA), a mobile audio or video player, a game console, a global positioning system (GPS) receiver, or a portable memory storage device.
Non-transitory computer-readable media for storing computer program instructions and data can include all forms of media and memory devices, magnetic devices, magneto optical disks, and optical memory device. Memory devices include semiconductor memory devices, for example, random access memory (RAM), read-only memory (ROM), phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), and flash memory devices. Magnetic devices include, for example, tape, cartridges, cassettes, internal/removable disks. Optical memory devices include, for example, digital video disc (DVD), CD-ROM, DVD+/−R, DVD-RAM, DVD-ROM, HD-DVD, and BLURAY, and other optical memory technologies. The memory can store various objects or data, including caches, classes, frameworks, applications, modules, backup data, jobs, web pages, web page templates, data structures, database tables, repositories storing dynamic information, or other appropriate information including any parameters, variables, algorithms, instructions, rules, constraints, or references. Additionally, the memory can include other appropriate data, such as logs, policies, security or access data, or reporting files. The processor and the memory can be supplemented by, or incorporated in, special purpose logic circuitry.
To provide for interaction with a user, implementations of the subject matter described in this specification can be implemented on a computer having a display device, for example, a CRT (cathode ray tube), LCD (liquid crystal display), LED (Light Emitting Diode), or plasma monitor, for displaying information to the user and a keyboard and a pointing device, for example, a mouse, trackball, or trackpad by which the user can provide input to the computer. Input can also be provided to the computer using a touchscreen, such as a tablet computer surface with pressure sensitivity, a multi-touch screen using capacitive or electric sensing, or another type of touchscreen. Other types of devices can be used to interact with the user. For example, feedback provided to the user can be any form of sensory feedback. Input from the user can be received in any form, including acoustic, speech, or tactile input. In addition, a computer can interact with the user by sending documents to and receiving documents from a client computing device that is used by the user.
The term “graphical user interface,” or “GUI,” can be used in the singular or the plural to describe one or more graphical user interfaces and each of the displays of a particular graphical user interface. Therefore, a GUI can represent any graphical user interface, including but not limited to, a web browser, a touch screen, or a command line interface (CLI) that processes information and efficiently presents the information results to the user. In general, a GUI can include a plurality of user interface (UI) elements, some or all associated with a web browser, such as interactive fields, pull-down lists, and buttons. These and other UI elements can be related to or represent the functions of the web browser.
Implementations of the subject matter described in this specification can be implemented in a computing system that includes a back-end component, for example, as a data server, or that includes a middleware component, for example, an application server, or that includes a front-end component, for example, a client computer having a graphical user interface or a Web browser through which a user can interact with an implementation of the subject matter described in this specification, or any combination of one or more such back-end, middleware, or front-end components. The components of the system can be interconnected by any form or medium of wireline or wireless digital data communication (or a combination of data communication), for example, a communication network. Examples of communication networks include a local area network (LAN), a radio access network (RAN), a metropolitan area network (MAN), a wide area network (WAN), Worldwide Interoperability for Microwave Access (WIMAX), a wireless local area network (WLAN) using, for example, 802.11 a/b/g/n or 802.20 (or a combination of 802.11x and 802.20 or other protocols consistent with the present disclosure), all or a portion of the Internet, another communication network, or a combination of communication networks. The communication network can communicate with, for example, Internet Protocol (IP) packets, Frame Relay frames, Asynchronous Transfer Mode (ATM) cells, voice, video, data, or other information between networks addresses.
The computing system can include clients and servers. A client and server are generally remote from each other and typically interact through a communication network. The relationship of client and server arises by virtue of computer programs running on the respective computers and having a client-server relationship to each other.
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of what can be claimed, but rather as descriptions of features that can be specific to particular implementations. Certain features that are described in this specification in the context of separate implementations can also be implemented, in combination, in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations, separately, or in any sub-combination. Moreover, although previously described features can be described as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can, in some cases, be excised from the combination, and the claimed combination can be directed to a sub-combination or variation of a sub-combination.
Particular implementations of the subject matter have been described. Other implementations, alterations, and permutations of the described implementations are within the scope of the following claims as will be apparent to those skilled in the art. While operations are depicted in the drawings or claims in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed (some operations can be considered optional), to achieve desirable results. In certain circumstances, multitasking or parallel processing (or a combination of multitasking and parallel processing) can be advantageous and performed as deemed appropriate.
Moreover, the separation or integration of various system modules and components in the previously described implementations should not be understood as requiring such separation or integration in all implementations, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.
Furthermore, any claimed implementation is considered to be applicable to at least a computer-implemented method; a non-transitory, computer-readable medium storing computer-readable instructions to perform the computer-implemented method; and a computer system comprising a computer memory interoperably coupled with a hardware processor configured to perform the computer-implemented method or the instructions stored on the non-transitory, computer-readable medium.
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