The present invention relates to a landing string a method of use.
Landing strings are used in the oil and gas industry for through-riser deployment of equipment, such as completion architecture, well testing equipment, intervention tooling and the like into a subsea well from a surface vessel. When in a deployed configuration the landing string extends between the surface vessel and the wellhead, for example a wellhead Blow Out Preventer (BOP). While deployed the landing string provides many functions, including permitting the safe deployment of wireline or coiled tubing equipment through the landing string and into the well, providing the necessary primary well control barriers and permitting emergency disconnect while isolating both the well and landing string.
Well control and isolation in the event of an emergency disconnect is provided by a suite of valves which are located at a lower end of the landing string, normally positioned inside the central bore of the BOP. The BOP therefore restricts the maximum size of such valves. The valve suite includes a lower valve assembly called the subsea test tree (SSTT) which provides a safety barrier to contain well pressure, and an upper valve assembly called the retainer valve which isolates the landing string contents and can be used to vent trapped pressure from between the retainer valve and SSTT. Typically, the valves within a landing string provide a shear and seal capability, such that any objects present in the landing string, such as wireline, will be severed, allowing a seal to then be established.
The landing string also typically includes features allowing interaction with a BOP or wellhead architecture. For example, a shear sub component may extend between the retainer valve and SSTT which is capable of being sheared by the BOP if required. Also, one or more slick joints may be provided to allow sealing engagement with BOP pipe rams. Further, a lowermost end of a landing string typically includes a tubing hanger arrangement which mates with a wellhead tubing hanger assembly.
Many landing string designs operate under certain safety protocols, often dictated by industry standards. For example, in some instances valves, such as a retainer valve, may be designed to operate under a fail-close protocol, in which the valves will automatically close in the event of a loss of control, such as a loss in hydraulic power. In some instances this might be overly cautious, in that certain valve control failures may not necessarily present a real risk to loss of well control, for example where other well control barriers are fully intact and operational, where loss in control is temporary and/or intentional and the like. In circumstances where an object, such as wireline is present at the time of failure, a fail-close valve may unnecessarily sever the wireline, dropping any associated tooling or equipment into the wellbore, requiring time-consuming fishing operations to recover.
In other instances valves, such as a retainer valve, may be designed to operate under a fail-as-is protocol, in which the valve remains in position in the event of loss of control. While this might avoid severing an object such as wireline, this does present other issues such as where a genuine emergency situation arises in which a full closure of the valve would be preferred.
Furthermore, landing strings are often used to accommodate flow back from the well to a surface vessel, for example during well testing, clean-up and the like. Accordingly, the entire length of the landing string could potentially contain well fluids under pressure in the event of an emergency disconnect situation. In such circumstances it is the purpose of the retainer valve to contain the fluids within the landing string upon disconnect. Although this is particularly important in all wells, in gas wells the pressurised gas within the landing string will carry significant energy, and in the event of an emergency disconnect this could cause the upper landing string to eject upwardly through the vessel. As such, it is important for the retainer valve to react quickly, to ensure the landing string fluids are contained.
An aspect of the present invention relates to a landing string, comprising: a valve having a valve member mounted within a flow path extending through the landing string; and a valve control system for use in operating the valve to move the valve member between open and closed positions to control flow along the flow path, wherein the valve control system is reconfigurable between a first configuration in which the valve is operated or controlled under a fail-as-is (FAI) mode of operation, and a second configuration in which the valve is operated or controlled under a fail-close (FC) mode of operation.
An aspect of the present invention relates to a method for operating the landing string of any other aspect. The method may comprise locating at least part of the landing string within a blow out preventer (BOP). The method may comprise operating the BOP to cut the landing string to create a failure event.
An aspect of the present invention relates to a method for controlling a valve within a landing string, such as a landing string according to any other aspect.
An aspect of the present invention relates to a method for controlling a valve within a landing string which includes a flow path, a valve member mounted within the flow path, and a valve control system for use in operating the valve to move the valve member between open and closed positions to control flow along the flow path, the method comprising: configuring the valve control system in a first configuration in which the valve is operated or controlled under a fail-as-is (FAI) mode of operation; and reconfiguring the valve control system into a second configuration in which the valve is operated or controlled under a fail-close (FC) mode of operation.
According, in use, the valve control system may be reconfigurable to permit the same valve to operate under either a FAI mode of operation or a FC mode of operation. This may provide the landing string with significant advantages in that both modes are permissible.
The FAI mode of operation may be considered as one in which the valve member will remain substantially in a current position upon occurrence of a failure event. In some cases this may be established by the absence of any power applied to the valve, for example by the valve control system, following the failure event. For example, if the valve is in its open position, the valve will not be positively moved towards its closed position following a failure event. However, in some circumstances, despite no positive power applied, the valve member may nevertheless be caused to move following a failure event, for example by flow, pressure and/or other conditions within the landing string unrelated to the valve control system.
The FC mode of operation may be one in which the valve member will be positively caused to move from a current position, typically an open position, to a closed position upon occurrence of a failure event. In some cases this may be established by permitting exposure to or applying a positive power to the valve following a failure event.
The failure event may comprise a failure associated with the valve control system. The failure event may comprise a loss in power associated with the valve. For example, the failure event may comprise a loss in a valve opening power supply, a valve closing power supply or the like.
The failure event may comprise a disruption in one or more power conduits or lines associated with the valve control system. Such disruption may be caused by damage, such as severing, of one or more power conduits.
The failure event may comprise shearing of a portion of the landing string by external equipment, such as a BOP within which at least a portion of the landing string is located. The failure event may comprise shearing of a power conduit which extends along the landing string by external equipment, such as a BOP.
The valve control system may be reconfigurable in accordance with an operator preference. For example, an operator may actively reconfigure the control system between the FAI and FC modes of operation. The selection of the mode of operation may be in accordance with a specific landing string operation.
In one example, an operator may reconfigure the valve control system to the FC mode of operation when a failure event causes significant risk of well control. For example, an operator may configure the valve control system to the FC mode of operation during flow operations from a well via the landing string.
In another example an operator may configure the valve control system to the FAI mode of operation when a failure event may provide minimal risk of a loss in well control. For example, an operator may configure the valve control system in the FAI mode of operation during deployment of the landing string.
The valve control system may be reconfigurable between the FAI and FC modes of operation in accordance with an external event, for example in accordance with operation of a BOP. In one example, activation of a BOP shear ram may reconfigure the valve control system into its FC mode of operation.
The valve may comprise or define a retainer valve of the landing string. The retainer valve may be operable to selectively contain fluids within the landing string above the retainer valve. This may permit the landing string to be parted at a location below the retainer valve, for example using a latch within the landing string. Such parting may be achieve without escape of the fluids above the retainer valve. This may be particularly advantageous where the landing string contains pressurised gas.
The valve may be operable to sealingly close the flow path through the landing string.
The valve may be operable to cut an object, such as wireline, coiled tubing, tooling or the like located within the flow path of the landing string during movement of the valve member from its open position to its closed position.
The valve may comprise a shear and seal valve.
The valve may comprise a ball valve. In such an arrangement the valve member may comprise a ball valve member.
The valve may comprise a valve actuator for use in operating the valve member to move between open and closed positions.
In one preferred embodiment the valve actuator may comprise a hydraulic actuator configured for operation by application of hydraulic power. In such an embodiment the valve control system may comprise a hydraulic control system. In other embodiments the valve actuator may comprise a pneumatic actuator, mechanical actuator, electro-hydraulic actuator, electro-mechanical actuator or the like.
The valve may comprise an opening port for facilitating communication with a source of power to operate the valve member to move towards an open position. The opening port may comprise a fluid port.
The valve may comprise a closing port for facilitating communication with a source of power to operate the valve member to move towards a closed position. The closing port may comprise a fluid port.
The landing string may comprise an opening line for providing communication between the valve and a source of power to facilitate opening of the valve member. The opening line may provide communication between a source of power and an opening port of the valve.
The opening line may provide fluid communication with a source of power provided on a surface vessel from which the landing string extends. The opening line may provide fluid communication with a source of power provided remotely from the surface vessel.
The opening line may be configured to communicate power to other components or systems, such as other components or systems of the landing string. The opening line may be configured to communicate power to a latch of the landing string. Such a latch may be provided to facilitate parting of the landing string. The latch may be positioned below the valve. In some embodiments the opening line may be configured to communicate a source of power to retain the latch in a locked position.
A failure event associated with the valve control system may comprise damage to, such as severing, of the opening line, which may result in a loss of control of the valve. Such damage to the opening line may prevent said opening line from maintaining charge, such as pressure. The failure event may comprise severing of the opening line by a BOP.
The landing string may comprise a closing line for providing communication between the valve and a source of power to facilitate closing of the valve member. The closing line may provide communication between a source of power and a closing port of the valve.
The closing line may provide communication with a source of power provided on a surface vessel from which the landing string extends. The opening line may provide communication with a source of power provided remotely from the surface vessel.
The landing string may comprise a power accumulator, such as a pressure accumulator, associated with the closing line. Such a power accumulator may store charged power, such as pressurised fluid, for use in applying to the closing line when required. This may permit increased response time to closing of the valve. Further, this may permit additional safety measure within the landing string such that power may be available from the power accumulator in the event of a failure or compromise of a primary power source.
The opening and closing lines may be selectively controlled to provide charging and venting to permit the valve member to be appropriately opened and closed, for example to avoid hydraulic locking of the valve member. For example, to permit opening of the valve member charge may be applied in the opening line, while the closing line may be vented. Conversely, to permit closing of the valve member charge may be applied in the closing line, while the opening line may be vented
The landing string may comprise a control valve for use in controlling power supplied to the valve. The control valve may be operable to selectively communicate a closing line with the valve. The control valve may be operable to selectively communicate the closing line with a closing port of the valve.
The control valve may faun part of the valve control system.
The control valve may be operable between first and second configurations.
When the control valve is in the first configuration the closing line may be arranged in communication with the valve, for example in communication with a closing port of the valve. This may be deemed an open configuration of the control valve.
When the control valve is in the first configuration, charge, such as pressure, applied within the closing line may facilitate operation of the valve member to move, and/or be held, within its closed position.
When the control valve is in the first configuration, venting may be permitted from the valve, for example from a closing port of the valve. Such an arrangement may permit power applied via an open line to cause the valve to open, avoiding issues such as hydraulic lock.
When the control valve is in the first configuration operation of the valve to close may be dependent on venting of charge, for example pressure, from the opening line. This may avoid issues such as hydraulic locking preventing the valve form being closed.
Closing of the valve may be dependent on one or more of the control valve being in the first configuration, the presence of sufficient charge within the closing line, and venting of the opening line.
When the control valve is in the second configuration the closing line may be isolated from the valve. This may prevent the valve from being closed. As such, the second configuration may be deemed a closed configuration of the control valve.
In one embodiment, when the control valve is in the second configuration, venting may be permitted from a portion of the valve, for example from a closing port of the valve. Such an arrangement may permit power applied via an open line to cause the valve to open, avoiding issues such as hydraulic lock.
In an alternative embodiment, when the valve is in the second configuration, venting may be prevented from a portion of the valve, for example from a closing port of the valve. In some cases this may assist to lock the valve in an open position.
The control valve may be biased in a preferred direction.
In one embodiment the control valve may be biased towards the first configuration. Accordingly, in the absence of any other control, the control valve may remain in the first or open configuration. This may define the valve as a normally open control valve.
The landing string may comprise a pilot line associated with the control valve. The pilot line may facilitate communication of a pilot charge, such as pilot pressure, to operate the control valve to selectively move between its first and second configurations.
In one embodiment pilot charge within the pilot line may operate the control valve to move from its first position, which may be an open position, to its second position, which may be a closed position.
Relief of pilot charge from the pilot line may permit the control valve to move from its second position to its first position.
In some embodiments the pilot line may provide a dedicated function of operating the control valve. The pilot line may be defined by a pigtail line.
In other embodiments the pilot line may provide additional functions. For example, in some embodiments the pilot line may also define a valve opening line.
In some embodiments a failure event of the valve control system may comprise damage, such as by severing, of the pilot line, for example by a BOP. In such an event any charge within the pilot line may be vented, thus causing the control valve to move towards its first or open position, establishing communication of the closing line with the valve.
The valve control system may be configured in the FC mode of operation by charging the closing line while arranging the control valve in its second or closed position, for example by applying charge, such as pressure, in a pilot line, thus isolating the charged closing line from the valve. On the occurrence of a failure event, the control valve may be moved to its first position to expose the valve to the charged closing line, thus causing the valve to close (more specifically fail close).
In some embodiments the failure event may include damage to, such as severing of the pilot line, causing the control valve to move, for example under action of a biasing force, towards its first or open position, establishing communication of the charged closing line to the valve.
In some embodiments, damage to the pilot line, such as by being severed, may occur simultaneously with damage to the opening line, for example by action of a BOP. As such, the opening line may be vented allowing the valve to close.
The valve control system may be configured in the FAI mode of operation by not charging or preventing the closing line from being charged while the control valve is in its second or closed configuration. As such, in the event of a failure event, such as severing of a pilot line, movement of the control valve to its first or open position will not result in closing of the valve as no or insufficient charge will be present within the closing line.
When the valve control system is configured in the FAI mode of operation, the valve may be operated to move between open and closed positions by selective control of the control valve and charge within one or both of the opening and closing line.
The landing string may comprise a subsea test tree (SSTT). The SSTT may be located below the valve.
The landing string may comprise a latch configured to permit selective parting of the landing string. The latch may be positioned between the valve and the SSTT.
The landing string may comprise a shear sub. In use, the landing string may be located within a BOP such that the shear sub is aligned with a shear ram of the BOP.
The shear sub may be positioned between the valve and the SSTT.
One or more lines, such as control lines may extend along, through and/or past the shear sub. As such, in the event of the sear sub being cut by a BOP shear ram, so too will the lines. In some embodiments a pilot line associated with the control valve may extend along, through and/or past the shear sub. A closing line may extend along, through and/or past the shear sub.
The landing string may comprise one or more slick joints. In use, the landing string may be located within a BOP such that a slick join is aligned with a pipe ram of the BOP.
In use, the landing string may be deployable through a riser, such as a riser coupled between a surface vessel and wellhead infrastructure, such as a BOP.
These and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Landing strings are known in the art and may include any number of required components and architecture.
In the present example embodiment the landing string 10 includes an upper tubing section 22 which extends from the surface vessel and terminates at a retainer valve 24. Although not shown, the upper tubing section 22 may include equipment such as a wireline lubricator valve and the like.
The retainer valve 24 is of a ball valve type, and includes a ball valve member 26, shown in broken outline, which is arranged to be rotated within the landing string 10 to selectively open and close a flow path extending therethrough. In the embodiment shown the retainer valve 24 has a cutting capability, allowing objects positioned within the landing string to be cut during closure of the ball valve member 26. The retainer valve 24 may define a shear and seal valve.
A shear sub 28 is located below the retainer valve 24, and when the landing string 10 is fully deployed the shear sub 28 is aligned with the shear ram section 18 of the BOP 14. The shear sub 28 facilitates cutting of the landing string 10 by actuation of the shear rams 19.
A latch 30 is positioned below the shear sub 28, and in use facilitates parting of the landing string 10 at this section, for example as may be required in certain situations, such as certain emergency situations.
A subsea test tree (SSTT) 32 is located below the latch 30, and in the embodiment shown includes a dual valve barrier, specifically including upper and lower ball valve members 34a, 34b. In use, the ball valve members 34a, 34b are operable to be rotated within the SSTT 32 to selectively open and close the flow path through the landing string 10, thus providing desired well control. The ball valve members 34a, 34b have a shearing capability, allowing objects positioned within the landing string to be cut during closure of said valve members 34a, 34b.
A slick joint section 36 is located below the SSTT 32 and in use provides a suitable engagement surface against which pipe rams 21 of the BOP may be sealingly closed.
A lowermost end of the landing string 10 includes a tubing hanger 38 which is landed within the wellhead 16.
A number of hydraulic control lines extend along the landing string 10, for example from surface, for use in controlling the various systems and components. In the example embodiment shown three control lines 40, 42, 44 are illustrated, in broken outline.
Control line 40 may communicate hydraulic power to the retainer valve 24 to operate the ball valve member 26 to open. Control line 40 may also function to provide hydraulic power to the latch 30 to retain the latch in a locked configuration.
Control line 42 may communicate hydraulic power to the retainer valve 24 to operate the ball valve member 26 to close. A valve control system 50, shown generally in broken outline, provides control to the retainer valve 24. As will be described in more detail below, the control system 50 assists in controlling the retainer valve 24 to operate under a desired safety protocol, such as a fail-as-is (FAI) mode of operation or a fail close (FC) mode of operation.
Control line 46 may provide hydraulic power to any other component or system within the landing string 10. In the exemplary embodiment shown the control line 46 provides a secondary control to the latch 30.
As illustrated, control lines 40 and 44 both extend past the shear sub 28, and as such in the event of activation of the shear ram section 18 will be cut, preventing hydraulic power to be maintained. In such a situation, the control system 50 may provide a degree of necessary control to allow the retainer valve 24 to operate under a desired safety protocol, such as a FC protocol.
In use, the landing string 10 may support a number of wellbore functions, including intervention operations. For example, the landing string 10 may provide a passage, via its flow path, for intervention tooling to be deployed into the wellbore from a surface vessel, for example on wireline or coiled tubing. Further, the landing string 10 may facilitate flow-back operations from the well to the surface vessel, for example as part of a well testing operation, clean-up operation or the like.
In the event of a well control scenario it may be necessary to entirely shut-in the well. In some instances this may be achieved by activating the SSTT 32 to close to contain well pressure, activating the retainer valve 24 to close to contain the fluids within the landing string 10, and then activating the latch 30 to part the landing string 10. The landing string 10 above the latch 30 may then be retrieved, leaving the SSTT 32 in place.
Following this the BOP 14 may be activated to close, for example via the shear ram section 18 and/or pipe ram sections 20.
In other situations, for example where an emergency event causes the BOP 14 to be actuated, the BOP shear rams 19 may close to cut through the shear sub 28 and control lines 40, 44. In such a situation the control system 50 may operate to ensure that the retainer valve 24 closes (fail close mode of operation) to maintain, as quickly as possible, the fluids within the landing string 22.
As described above, the landing string 10 includes a valve control system 50 for use in operating the retainer valve 24, and permitting selection of either a FAI mode of operation or a FC mode of operation. One embodiment of such a valve control system 50 will now be described with reference to
The valve control system 50 includes a normally open control valve 62. As will be described in further detail below, the control valve 62 is operable to move between its normally open position and a closed position (as in
The opening line 40 is in pressure communication with the control valve 62 to provide a pilot pressure for effectively operating the control valve 62 to move between its normally open position and its closed position. As such, the opening line 40 may also define a pilot line.
When the control valve 62 is in its closed configuration as shown in
In the configuration shown in
When it is desired to operate the valve 24 to close, the opening/pilot line 40 is first vented, as shown in
As noted above, in the arrangement of
However, other operations may be such that a FC mode of operation of the retainer valve 24 is most appropriate. One example, as illustrated in
In the present example, the control system 50, as illustrated in
A failure event within the landing string 10 is illustrated in
In the embodiment of the valve control system 50 first shown in
The system 150 is configured in
The system 150 is shown in
In the event of a failure event, such as actuation of the BOP shear rams 19 (see
In some embodiments including a pressure accumulator, a venting arrangement may be provided which permits accumulated pressure to be vented during retrieval of the control system back to surface. This may accommodate changes in hydrostatic pressure during retrieval, and avoid a dangerous pressure differential associated with the pressure accumulator from being established.
In the embodiments described above a single control line 40, 140 is provided to function as both an opening line for the retainer valve 24 and a pilot line for the control valve 62, 162. However, in other embodiments separate individual lines may be utilised, as illustrated in
The system 250 is capable of operating the retainer valve 24 of the landing string 10, and includes an opening line 240a which is in communication with the opening port 58 of the valve actuator 56, such that when pressure is applied within the opening line 240a, as illustrated by a thick line in
The system 250 further includes a normally open control valve 262 and a separate pilot line 240b, which may be in the form of a pigtail, which extends to communicate control pressure to the control valve 262 to selectively control this to move between open and closed positions, as described in more detail below. The pilot line 240b extends past the shear sub 28 of the landing string 10 (see
In the arrangement shown in
When it is necessary to operate the retainer valve 24 to close, for example to perform a pressure test, the opening line 240a may be vented and the closing line 242 pressurised, as illustrated in
In the event of a failure event, such as actuation of the BOP shear rams 19 (see
The control system 250 may be modified to also include a pressure accumulator, in a similar manner to the system 150 of
The system 350 is configured in
The system 350 is shown in
In the event of a failure event, such as actuation of the BOP shear rams 19 (see
It should be understood that the embodiments described herein are merely exemplary and that various modifications may be made thereto without departing form the scope of the invention. For example, is some instances the valve under control may be any other valve within the landing string, such as a lubricator valve, SSTT valve or the like.
Number | Date | Country | Kind |
---|---|---|---|
1412397.0 | Jul 2014 | GB | national |
This application claims priority to PCT Patent Appln. No. PCT/GB2015/051680 filed Jun. 9, 2015, which claims priority to UK Patent Appln. No. 1412397.0 filed Jul. 11, 2014.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/GB2015/051680 | 6/9/2015 | WO | 00 |