Large area surface cleaning tool

Information

  • Patent Grant
  • 6588058
  • Patent Number
    6,588,058
  • Date Filed
    Tuesday, March 20, 2001
    23 years ago
  • Date Issued
    Tuesday, July 8, 2003
    21 years ago
Abstract
A large area surface cleaning tool, for suctioning both dust and debris from a surface being cleaned, has a housing having a surface facing peripheral bottom edge defining a suctioning bottom opening. An elongate wand has an inlet disposed in suctioning relation with the suctioning bottom opening of the housing and connected in fluid communication via an airflow passageway to an outlet disposed exteriorly to the housing and in fluid communication and in debris transfer relation to a vacuum source. A first debris duct operatively mounted on one of the housing and the elongate wand for movement therewith and having a debris inlet disposed in suctioning relation exteriorly to the housing at least partially above the peripheral bottom edge of the housing to thereby accent debris too large to pass between the peripheral bottom edge and a surface being cleaned during use, and connected in fluid communication to a debris outlet disposed in debris transfer relation to the vacuum source.
Description




FIELD OF THE INVENTION




The present invention relates to large area surface cleaning tools, and more particularly relates to large area surface cleaning tools for suctioning both dust and debris from a surface.




BACKGROUND OF THE INVENTION




It is well known that vacuum cleaners employ various types of cleaning tools or attachments each specifically designed to clean a particular type, shape or size of surface. For instance, large area surface cleaning tools are designed specifically for cleaning large surface areas, such as floors, and the like. Such large area surface cleaning tools include a housing with a suctioning bottom opening having a large cross-sectional area, with the bottom opening being defined by a perimeter wall. The bottom edge of the perimeter wall may be flat or may be ridged, or may comprise downwardly extending brush bristles or rubber squeegees in the case of wet vacuum tools. In any case, in use, the bottom edge of the peripheral wall remains generally in close proximity to the floor in order to maintain a suctioning force sufficient enough to urge dust on the surface being cleaned into the interior of the housing of the large area surface cleaning tool.




An elongate wand is either permanently or removably connected in suctioning relation to the housing, which elongate wand has an internal passageway having a significantly smaller cross-sectional area than the large cross-sectional area of the bottom opening of the large area surface cleaning tool.




There are several inter-related design factors to be considered in the design of a vacuum cleaner and the specific tools that are used with it, such as large area surface cleaning tools. In general, vacuum cleaners and their tools are designed to pick up dust, debris, litter, and so on, quickly and powerfully, in order to maximize vacuuming effectiveness, including minimizing the time spent vacuuming.




In order to maximize vacuuming effectiveness, the airflow (measured in volume of air per unit time) and the suction (typically measured by the height of a column of water that can be raised) generated by the suctioning unit must be optimized. However, it is well known that suctioning units that have high air flow tend to have less than ideal suction capability, and suctioning units that have high suction tend to have less than ideal air flow. Accordingly, even for powerful industrial type vacuum cleaners, the practical limits for air flow and suction are easily reached. Therefore, the cleaning capability of a vacuum cleaner's tools is correspondingly limited. Moreover, fine particulate filters that are incorporated into many modern vacuum cleaners can filter only so much air per unit time, thus providing yet another barrier to maximizing the effectiveness of a vacuum cleaner by merely increasing the airflow and suction.




In the specific case of large area surface cleaning tools, it is well known they should be as wide as possible in order to permit vacuuming of an area as quickly as possible. Further, due to the above discussed air flow and suction limitations, they should be quite narrow in depth from front to back in order to minimize the cross-sectional area of the suctioning bottom opening. Even with a narrow as practical depth from front to back, large area surface cleaning tools have a maximum width of about two feet.




Another necessary consideration is that there is also a maximum overall space between the tool and the floor in order to maintain sufficient airflow and suctioning into the interior of the tool. If this maximum overall space is exceeded, the airflow and suction will be too low to cause effective cleaning. Accordingly, many surface cleaning tools are made to suction only fine debris, such as dust and other fine particulate matter.




However, when using such a large area surface cleaning tool to vacuum a large generally flat surface such as a floor, it is common to encounter small pieces of debris, especially when cleaning shop floors and in industrial situations such as warehouse floors. These small pieces of debris are too large to pass between the bottom edge of a surface cleaning tool and the surface being cleaned, even though the debris may be small enough to be suctioned up by the vacuum cleaner, and are merely pushed around the surface by the large area surface cleaning tool. In order to suction these larger pieces of debris, the large area surface cleaning tool must be lifted up off the surface and then be accurately set down directly onto the debris and the bottom edge of the peripheral wall of the housing must again come into close proximity with the surface being cleaned in order to establish sufficient airflow to urge the debris into the inlet end of the elongate wand. This method is highly undesirable, especially in industrial situations, where the large area surface cleaning tools are heavy. Also, such lifting of a large area surface cleaning tool must typically be done with two hands, even though generally pushing it around can be accomplished with one hand.




Alternatively, some floor tools have small gaps between their bottom edge and the surface being cleaned, which gaps permit the suctioning of small debris, such as sawdust and small woodchips and the like, but not larger debris. However, such gaps are included at the sacrifice of width of the tool by virtue of compromised vacuum and air flow to the outer ends of the tool. Still, it is necessary to lift up the tool and set it back down in order to pick up large debris.




Furthermore, large area surface cleaning tools often have another significant drawback. They may be too narrow from front to back to suction debris between the front and back portions of the perimeter wall. This relationship is even narrower in the case of wet vacuum tools. In this case, the suctioning hose that connects to the wand can be separated from the elongate wand and the user can bend down and suction up debris directly with the hose. However, this is also highly undesirable since it is labour intensive and time consuming.




It is an object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface without having to pick up the head and set it down onto debris.




It is another object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface while manipulating the tool with one hand.




It is a further object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface without separating the tool from a suctioning hose.




It is still a further object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface with increased effectiveness and efficiency.




It is yet another object of the present intention to provide a large area surface cleaning tool wherein debris is not suctioned through the suctioning bottom opening of the housing of the large area surface cleaning tool.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening, and connected in fluid communication via an airflow passageway to an outlet disposed in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. A valve means is mounted for operative engagement with the debris pick-up duct for movement between a dust suctioning configuration whereat substantially all of the airflow to the vacuum source passes through the suctioning bottom opening of the housing and a debris suctioning configuration whereat substantially all of the airflow to the vacuum source passes through the debris pick-up duct. In use, the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.




In accordance with another aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening and connected in fluid communication via an airflow passageway to an outlet in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. A valve means is mounted for operative engagement with the debris pick-up duct for movement between a dust suctioning configuration whereat the majority of the airflow to the vacuum source passes through the suctioning bottom opening of the housing and a debris suctioning configuration whereat more airflow to the vacuum source passes through the debris pick-up duct than in the dust suctioning configuration, and wherein the valve means is biased to the dust suctioning configuration. In user the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.




In accordance with another aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening and connected via an airflow passageway having a general cross-sectional area to an outlet disposed in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. The debris inlet has a cross-sectional area greater than one-third of the general cross-sectional area of the elongate wand. In use, the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.




Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described hereinbelow.











BRIEF DESCRIPTION OF THE DRAWINGS




The novel features which are believed to be characteristic of the large area surface cleaning tool according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. In the accompanying drawings:





FIG. 1A

is a perspective view of a first preferred embodiment of the large area surface cleaning tool according to the present invention;





FIG. 1B

is a top plan view of the first preferred embodiment large area surface cleaning tool of

FIG. 1A

;





FIG. 1C

is a cross-sectional side elevational view of the first preferred embodiment large area surface cleaning tool of

FIG. 1A

taken along section line


1


C—


1


C, with both flap valves in a closed position;





FIG. 1D

is a cross-sectional side elevational view similar to

FIG. 1C

, but with the first flap valve in an open position, and with debris entering into the first debris pick-up duct;





FIG. 1E

is a cross-sectional side elevational view similar to

FIG. 1C

, but with the second flap valve in an open position, and with debris entering into the first debris pick-up duct;





FIG. 1F

is a reduced scale side elevational view of the first preferred embodiment large area surface cleaning tool of

FIG. 1A

;





FIG. 2A

is a perspective view of a second preferred embodiment of the large area surface cleaning tool according to the present invention;





FIG. 2B

is a cross-sectional side elevational view of the second preferred embodiment large area surface cleaning tool of

FIG. 2A

, taken along section line


2


B—


2


B, with the flap valve in a closed position;





FIG. 2C

is a cross-sectional side elevational view similar to

FIG. 2B

, but with the flap valve in an open position, and with debris entering into the first debris pick-up duct;





FIG. 2D

is a reduced scale side elevational view of the second preferred embodiment large area surface cleaning tool of

FIG. 2A

;





FIG. 3A

is a reduced scale side elevational view of a third preferred embodiment of the large area surface cleaning tool according to the present invention;





FIG. 3B

is an enlarged side elevational view of a part of the third preferred embodiment large area surface cleaning tool of

FIG. 3A

, with a portion cut away, and with the flap valve in a first closed position;





FIG. 3C

is an enlarged side elevational view similar to

FIG. 3B

, but with the flap valve in an open position, and with debris transferring from the wand into the hose;





FIG. 3D

is an enlarged side elevational view similar to

FIG. 3B

, but with the flap valve in a second closed position, and with debris transferring from the wand into the hose;





FIG. 4A

is a reduced scale side elevational view of a fourth preferred embodiment of the large area surface cleaning tool according to the present invention;





FIG. 4B

is an enlarged side elevational view of a part of the fourth preferred embodiment large area surface cleaning tool of

FIG. 4A

, with a portion cut away, and with the flap valve in a first closed position;





FIG. 4C

is an enlarged side elevational view similar to

FIG. 4B

, but with the flap valve in an open position, and with debris entering into the vacuum source;





FIG. 4D

is an enlarged side elevational view similar to

FIG. 4C

, but with the flap valve in a second closed position, and with debris entering into the vacuum source;





FIG. 5A

is a perspective view of a fifth preferred embodiment of the large area surface cleaning tool according to the present invention;





FIG. 5B

is a cross-sectional side elevational view of the fifth preferred embodiment large area surface cleaning tool of

FIG. 5A

, taken along section line


5


B—


5


B;





FIG. 5C

is a cross-sectional side elevational view similar to

FIG. 5B

, but with debris entering into the first debris pick-up duct;





FIG. 5D

is a reduced scale side elevational view of the fifth preferred embodiment large area surface cleaning tool of FIG.


5


A.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT




Referring to

FIGS. 1A through 5D

of the drawings, it will be noted that

FIGS. 1A through 1F

illustrate the first preferred embodiment of the large area surface cleaning tool of the present invention,

FIGS. 2A through 2D

illustrate the second preferred embodiment of the large area surface cleaning tool of the present invention,

FIGS. 3A through 3D

illustrate the third preferred embodiment of the large area surface cleaning tool of the present invention,

FIGS. 4A through 4D

illustrate the fourth preferred embodiment of the large area surface cleaning tool of the present invention; and

FIGS. 5A through 5D

illustrate the fifth preferred embodiment of the large area surface cleaning tool of the present invention.




Reference will now be made to

FIGS. 1A through 1F

, which show a first preferred embodiment of the floor cleaning apparatus of the present invention, as indicated by general reference numeral


20


. The floor cleaning apparatus


20


, which is also known as a large area surface cleaning tool


20


, is for suctioning both dust and debris from a surface


22


being cleaned, such as a factory floor, or any other substantially flat surface.




Briefly, the large area surface cleaning tool


20


comprises a housing


30


having a surface facing peripheral bottom edge


46


that defines a suctioning bottom opening


48


. A main duct


60


has an inlet


62


disposed in suctioning relation with said suctioning bottom opening


48


of the housing


30


and connected in fluid communication via an internal airflow passageway


64


to an outlet


66


disposed exteriorly to the housing


30


and operatively connected in fluid communication and in debris transfer relation to a vacuum source


69


. A first debris pick-up duct


40


has a debris inlet


41


and a debris outlet


42


. Similarly, a second debris pick-up duct


50


has a debris inlet


51


and a debris outlet


52


. A valve means


50


is provided for controlling air and debris flow through the first debris pick-up duct


40


. A selectively operable control means


90


is provided for controlling the valve means


80


.




The various elements of large area surface cleaning tool


20


will now be described in greater detail.




The large area surface cleaning tool


20


comprises a housing


30


that has a perimeter portion


34


that terminates downwardly in the surface facing peripheral bottom edge


46


defining a bottom plane, and has a front portion


35


, a back portion


36


, a left end portion


37


, and a right end portion


38


. As can be best seen in

FIGS. 1A

, the housing


30


is elongate from its left end portion


37


to its right end portion


38


, and is preferably about one to two feet long (from the left end portion


37


to the right end portion


38


), about two inches high, and about two inches from front to back. The front portion


35


of the perimeter portion


34


comprises left and right portions


35




l


,


35




r


that are each sloped rearwardly and inwardly to the debris inlet


41


of the first debris pick-up duct


40


. Similarly, the back portion


36


of the perimeter portion


34


comprises left and right portions


36




l


,


36




r


that are each sloped forwardly and inwardly to the debris inlet


51


of the second debris duct


50


.




The housing


30


is also tapered downwardly from a raised central portion


39


towards each of the left and right end portions


37


,


38


, and is also tapered slightly from front to back towards each of the left and right end portions


37


,


38


. In this manner, the left and right end portions


37


,


38


can be used to vacuum into narrow passageways or corridors, and the like, such as under the bottom of shelving racks or between adjacent shelving racks.




The housing


30


of the large area surface cleaning tool


20


has a substantially hollow interior


32


, as can best be seen in

FIGS. 1C through 1E

. The surface facing peripheral bottom edge


46


surrounds and defines the suctioning bottom opening


48


that is continuous with the interior


32


of the housing


30


. In use, typically at least a portion of the surface facing peripheral bottom edge


46


is in contact with the surface


22


being cleaned, in order to maintain the housing


30


in dust suctioning relation with respect to the surface


22


being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. In this manner, air and dust can enter the interior


32


of the housing


30


, thus maintaining dust suctioning relation with respect to the surface


22


being cleaned. It is also possible that the housing


30


could be supported on wheels such that the surface facing peripheral bottom edge


46


does not quite contact the surface


22


being cleaned, but is disposed in very closely spaced relation thereto, thus maintaining its dust suctioning relation with respect to the surface


22


being cleaned.




The surface facing peripheral bottom edge


46


preferably comprises numerous downwardly projecting bristles


46




b


that permit the housing


30


of the large area surface cleaning tool


20


to slide along a smooth floor without doing damage to either the floor or the surface facing peripheral bottom edge


46


of the housing


30


. The bristles also provide an airflow passageway between the surface


22


being cleaned and the remainder of the housing


30


, which airflow passageway has a relatively small cross-sectional area, that is preferably less than or even approximately the same cross-sectional area as the internal airflow passageway of the elongate wand


60


, so as to permit a suitable high speed airflow between the surface


22


being cleaned and the remainder of the housing


30


, and subsequently into the housing


30


through the suctioning bottom opening


48


.




As is best seen in

FIG. 1F

, the elongate wand


60


is connected at its inlet


62


to a crown portion


56


of the housing


30


and is connected at its outlet


66


to a handle portion


67


that joins the outlet


66


to the flexible suction hose


68


that is in turn connected to the vacuum source


69


by a connector


98


. The inlet


62


is connected via an airflow passageway


64


having a general cross-sectional area, to the outlet


66


. Preferably, the elongate wand


60


is made from a rigid metal material, such as stainless steel or any other suitable metal or metals, as is well known in the industry. In the above described manner, the elongate wand


60


is interposed between the housing


30


and the flexible suction hose


68


that also has an airflow passageway


65


and that is connected in fluid communication and debris depositing relation to the vacuum source


69


. The vacuum source


69


comprises both a source of vacuum and a debris receptacle, as is well known in the art. The elongate wand


60


permits manual manipulation of the large area surface cleaning tool


20


. The elongate wand


60


has an inlet


62


disposed in suctioning relation with the suctioning bottom opening


48


of the housing


30


, as can be best seen in

FIGS. 1C through 1E

. The elongate wand


60


is connected in fluid communication via an internal airflow passageway


64


to an outlet


66


disposed exteriorly to the housing


30


and operatively connected in fluid communication with and in dust and debris transfer relation to the vacuum source


69


. The inlet


62


is thereby operatively connected in fluid communication with and in dust and debris transfer relation to the vacuum source


69


, to thereby permit access by dust and debris through the elongate wand


60


and into the vacuum source


69


.




The first debris pick-up duct


40


is operatively mounted on the housing


30


for movement therewith, as the housing


30


is moved across the surface


22


being cleaned. In the first preferred embodiment as illustrated, the first debris pick-up duct


40


is integrally formed with the housing


30


. Alternatively, the first debris pick-up duct


40


may be operatively mounted on the elongate wand


60


so as to extend downwardly therefrom.




The debris inlet


41


of the first debris pick-up duct


40


is disposed forwardly of the housing


30


between the left and right portions


35




l


,


35




r


of the front portion


35


of the perimeter portion


34


of the housing


30


, in suctioning relation exteriorly to the housing


30


. Also, the debris inlet


41


of the first debris pick-up duct


10


is situated adjacent to and disposed at least partially above the bottom plane at the peripheral bottom edge of the housing


30


, and exteriorly to the peripheral bottom edge


46


of the housing


30


to thereby accept debris too large to pass between the peripheral bottom edge and a surface


22


being cleaned, during use, as can be seen in

FIGS. 1C through 1E

, and as can be best seen in FIG.


1


D. The debris inlet


41


of the first debris pick-up duct


40


is also connected in fluid communication to a debris outlet


42


disposed in dust and debris transfer relation to the vacuum source


69


, through the elongate wand


60


and the flexible suction hose


68


. More particularly, in the first preferred embodiment, the debris outlet


42


of the first debris pick-up duct


40


is disposed in debris transfer relation and in fluid communication at an airflow junction


43


with the airflow passageway


64


of the elongate wand


60


. As can be seen in the figures, the debris inlet


41


has a cross-sectional area greater than one-third of the general cross-sectional area of the elongate wand


60


. Preferably, the debris inlet


41


has a cross-sectional area greater than one-half of the general cross-sectional area of the elongate wand


60


.




In the first preferred embodiment, as illustrated, the valve means


80


, is mounted for operative engagement with the debris pick-up duct


40


for movement between a dust suctioning configuration, as can be best seen in

FIGS. 1C and 1E

, and a debris suctioning configuration, as can be best seen in FIG.


1


D. In the dust suctioning configuration, substantially all of the airflow to the vacuum source


69


passes through the suctioning bottom opening


48


of the housing


30


. It would also be acceptable if the first flap valve


81


did not close all of the way, such that just the majority of the airflow to the vacuum source


69


passes through the suctioning bottom opening


48


of the housing


30


. In the debris suctioning configuration, substantially all of the airflow to the vacuum source


69


passes through the debris pick-up duct


40


. It would also be acceptable if the first flap valve


81


did not close all of the way, such that some airflow to the vacuum source


69


passes through the suctioning bottom opening


48


of the housing


30


. Preferably, in the debris suctioning configuration, more airflow that goes to the vacuum source


69


passes through the debris pick-up duct


40


than in the dust suctioning configuration. The valve means


80


for controlling air and debris flow through the first debris pick-up duct


40


comprises a diverter valve, and more specifically a first flap valve


81


, as can be best seen in

FIGS. 1C through 1E

. The first flap valve


81


is pivotally movable between a debris blocking position, as can be best seen in

FIGS. 1C and 1E

, and which is equivalent to the dust suctioning configuration, and a debris passage position, as can be best seen in

FIG. 1D

, and which is equivalent to the debris suctioning configuration, which pivotal movement is indicated by arrow “A ”. In the debris blocking position, the debris outlet


42


of first debris pick-up duct


40


is closed off from being in debris transfer relation to the vacuum source


69


, through the elongate wand


60


and the flexible suction hose


68


. In the debris passage position, the debris outlet


42


of first debris pick-up duct


40


is disposed in debris transfer relation and in fluid communication with the airflow passageway of the elongate wand


60


and with the vacuum source


69


. Accordingly, debris


24


is suctioned into the debris inlet


41


of the first debris pick-up duct


40


, as indicated by arrow “B” in

FIG. 1D

, through the first debris pick-up duct


40


, as indicated by arrow “C”, into the inlet


62


of the elongate wand


60


, as indicated by arrow “D”, and through the airflow passageway


64


of the elongate wand


60


to the vacuum source


69


.




The large area surface cleaning tool


20


further comprises a second debris duct


50


operatively mounted on the housing


30


, and in the first preferred embodiment as illustrated, the second debris duct


50


is integrally formed with the housing


30


. Alternatively, the second debris duct


50


may be operatively mounted on the elongate wand


60


so as to extend downwardly therefrom.




The second debris duct


50


has debris inlet


51


disposed rearwardly of the housing


30


between the left and right portions


36




l


,


36




r


of the back portion


36


of the housing


30


, in suctioning relation exteriorly to the housing


30


. Also, the inlet


51


of the second debris duct


50


is disposed at least partially above the peripheral bottom edge of the housing


30


, to thereby accept debris too large to pass between the peripheral bottom edge and a surface


22


being cleaned, during use, as can be seen in

FIGS. 1C through 1E

, and as can be best seen in FIG.


1


E. The debris inlet


51


of the second debris duct


50


is also connected in fluid communication to debris outlet


52


disposed in debris transfer relation to the vacuum source


69


, through the elongate wand


60


and the flexible suction hose


68


. Morel particularly, in the first preferred embodiment, the debris outlet


52


of the second debris duct


50


is disposed in debris transfer relation and in fluid communication at an airflow junction


53


with the airflow passageway


64


of the elongate wand


60


.




In the first preferred embodiment, as illustrated, the valve means


80


for controlling air and debris flow through the first debris duct


40


also comprises another diverter valve, and more specifically a second flap valve


82


, as can be best seen in

FIGS. 1C through 1E

. The second flap valve


82


is movable between a debris blocking position, as can be best seen in

FIGS. 1C and 1D

, and a debris passage position, as can be best seen in FIG.


1


E and as indicated by arrow “E”. In the debris blocking position, the debris outlet


52


of second debris duct


50


is closed off from being in debris transfer relation to the vacuum source


69


, through the elongate wand


60


and the flexible suction hose


68


. In the debris passage position, the debris outlet


52


of second debris duct


50


is disposed in debris transfer relation and in fluid communication with the airflow passageway


64


of the elongate wand


60


and the vacuum source


69


. Accordingly, debris


26


is suctioned into the debris inlet


51


of the second debris duct


50


, as indicated by arrow “F” in

FIG. 1E

, through the second debris duct


50


, as indicated by arrow “G”, into the inlet


62


of the elongate wand


60


, as indicated by arrow “H”, and through the airflow passageway


64


of the elongate wand


60


to the vacuum source


69


.




As can be seen in

FIGS. 1D and 1E

, it is preferable to have only one of the first and second flap valves


81


,


82


in the debris passage position at a time in order to provide sufficient suction to the respective one of the first and second debris inlets


41


,


51


.




It is contemplated that it is also possible to have the first and second flap valves


81


,


82


not completely close off the inlet


62


of the elongate wand


60


from fluid communication with the interior


38


of the housing


30


. In this manner, at least a partial air flow is maintained at all times so as to maintain suctioning of dust through the housing


30


at all times. However, in this instance, full suction would not be available to either of the first and second debris pick-up ducts


40


,


50


.




The selectively operable means


90


for controlling the valve means


80


, or in other words the first flap valve


81


and the second flap valve


82


, from their respective dust suctioning positions to their respective debris suctioning positions, comprises a first electrically operated rotary solenoid


91


and a second electrically operated rotary solenoid


92


, respectively. As can be best seen in

FIGS. 1A and 1B

, the body of each of the first and second solenoids


91


,


92


is securely mounted to the first and second debris ducts


40


,


50


, respectively, by means of suitable threaded fasteners (not shown). The rotating drive shaft


91




d


,


92




d


of each of the first and second solenoids


91


,


92


is directly connected to the pivot axle


81




p


,


82




p


of the respective one of the first and second flap valves


81


,


82


.




The selectively operable control means


90


for controlling the valve means


80


also comprises a thumb operable momentary contact single-pole double-throw rocker switch


94


mounted onto the elongate wand


60


adjacent the handle portion


67


, and electrically connected to the solenoid by a wire


96


secured to the elongate wand


60


by a plurality of “U”-shaped connectors


99


threadibly fastened to the elongate wand


60


.




Reference will now be made to

FIGS. 2A through 2D

, which show a second preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral


220


. The large area surface cleaning tool


220


is similar to the first preferred embodiment large area surface cleaning tool


20


, except that there is only a first debris pick-up duct


240


and a first flap valve


281


. The first flap valve


281


is mounted onto the first debris pick-up duct


240


adjacent, yet slightly above, the inlet


241


for pivotal movement between a debris blocking position, as can be best seen in

FIG. 2B

, and a debris passage position, as can be best seen in

FIG. 2C

, which pivotal movement is indicated by arrow “I”, the first flap valve


81


is biased to its dust suctioning configuration by spring


282


, as can be best seen in FIG.


28


. In a manner similar to the first preferred embodiment, debris


224


is suctioned into the debris inlet


241


of the first debris pick-up duct


240


, as indicated by arrow “J” in

FIG. 2C

, through the first debris pick-up duct


240


, as indicated by arrow “K”, into the inlet


262


of the elongate wand


260


, as indicated by arrow “L”, and through the airflow passageway


264


of the elongate wand


260


to the vacuum source


269


. The vacuum source


269


comprises both a source of vacuum and a debris receptacle, as is well known in the art.




Further, the selectively operable control means


290


comprises a manually operable cable


291


disposed within a sheath


292


and secured at its lower end


291




a


to the first flap valve


281


. The cable


291


passes through an aperture


294


in a tab


295


projecting outwardly from the first flap valve


281


. A securing member


296


is crimped onto the lower end


291




a


of the cable


291


as it loops back onto itself.




As can be best seen in

FIG. 2D

, the selectively operable control means


290


also comprises a thumb operated lever


297


pivotally mounted onto the elongate wand


260


adjacent the outlet end


266


and adjacent the handle portion


267


. The cable


291


is secured at its upper end


291




b


to one end


297




a


of the thumb operated lever


297


by passing through an aperture


297




b


and being secured back onto itself by means of a connector crimped


298


onto the upper end


291




b


of the cable


291


. The cable is protected along most of its length by the sheath


292


that is secured to the elongate wand by a plurality of “U”-shaped connectors


299


threadibly fastened to the elongate wand


260


and to the first debris pick-up duct


240


.




Reference will now be made to

FIGS. 3A through 3D

, which show a third preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral


320


. The large area surface cleaning tool


320


is similar to the second preferred embodiment large area surface cleaning tool


220


, except that the first debris pick-up duct


340


is operatively mounted on the housing


330


and the elongate wand


360


, for movement therewith, as the housing


330


is moved across the surface


322


being cleaned. In the third preferred embodiment as illustrated, the first debris pick-up duct


340


is partially integrally formed with the housing


330


and also forms a separate duct above the elongate wand


360


. Alternatively, the first debris pick-up duct


340


may be operatively mounted on the elongate wand


360


so as to extend downwardly therefrom.




The debris outlet


342


is disposed in debris transfer relation at an airflow junction


343


with the airflow passageway


365


of the flexible suction hose


368


, and with the vacuum source


369


. The vacuum source


369


comprises both a source of vacuum and a debris receptacle, as is well known in the art.




As can be seen in

FIGS. 3B through 3D

, the valve means


380


comprises a flap valve


381


pivotably mounted on a pivot axle


381




p


extending through apertures in the enlarged handle


367


. The flap valve


381


is mounted for pivotal movement between a debris blocking position, as can be best seen in

FIG. 3B

, and a debris passage position, as can be best seen in

FIGS. 3C and 3D

.




As can be seen in

FIG. 3A

, the selectively operable control means


390


for controlling the valve means


380


comprises a rotary control knob


391


mounted on one end of the pivot axle


381




p


for moving the flap valve


381


between a debris blocking position, as can be seen in

FIG. 3B

, and debris passage positions, as indicated by arrow “M” in FIG.


3


C and by arrow “N” in

FIG. 3D. A

detent mechanism (not shown) is used to retain the rotary control knob


391


in any selected angular position, and thus in any debris passage position or debris blocking position.




When the flap valve


381


is in the debris passage position as shown in

FIG. 3C

, debris


324


is suctioned through the first debris duct


340


, as indicated by arrow “C”, and into the airflow passageway


365


of the flexible suction hose


368


, as indicated by arrow “P” to the vacuum source


369


. Further, the inlet


362


of the elongate wand


360


remains in fluid communication with the vacuum source


369


, thereby retaining dust suctioning capability by the housing


330


.




When the flap valve


381


is in the debris passage position as shown in

FIG. 3D

, debris


326


is suctioned through the first debris duct


340


, as indicated by arrow “Q”, and into the airflow passageway


365


of the flexible suction hose


368


, as indicated by arrow “R” to the vacuum source


369


. Further, the inlet


362


of the elongate wand


360


is blocked from being in fluid communication with the vacuum source


369


. Accordingly, the housing


330


loses its dust suctioning capability at this time.




Reference will now be made to

FIGS. 4A through 4D

, which show a fourth preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral


420


. The large area surface cleaning tool


420


is similar to the second preferred embodiment large area surface cleaning tool


220


and the third preferred embodiment large area surface cleaning tool


320


, except that the debris outlet


442


of the first debris pick-up duct


440


, which comprises a second flexible suction hose, is disposed in debris transfer relation directly with the vacuuming unit


469


. The first flexible suction hose


468


and the second flexible suction hose


440


are each connected to the vacuuming unit


469


by a collar member


472


, so as to each be in debris transfer relation to the vacuuming unit


469


. As can be seen in

FIGS. 4B through 4D

, the valve means


480


comprises a flap valve


481


pivotably mounted on a pivot axle


481




p


extending through apertures (not shown) in mounting tabs


474


(only one shown) in the collar member


472


. The selectively operable control means


490


for controlling the flap valve


481


comprises electrically operated rotary solenoid


491


is securely mounted to the vacuum source


469


via a bracket (not shown), so as to be disposed within the interior thereof, adjacent the outlet of both the first and second flexible suction hoses


468


,


440


, for moving the flap valve


481


between a debris blocking position, as can be seen in

FIG. 4B

, and debris passage positions, as indicated by arrow “S” in FIG.


40


and as indicated by arrow “T” in FIG.


4


D. The vacuum source


469


comprises both a source of vacuum and a debris receptacle, as is well known in the art.




When the flap valve


481


is in the debris passage position as shown in

FIG. 4C

, debris


424


is suctioned through the second flexible suction hose


440


, as indicated by arrow “U”, and into the vacuum source


469


, as indicated by arrow “V”. Further, the outlet


466


, and therefore the inlet


462


of the elongate wand


460


remains in fluid communication with the vacuum source


469


, thereby retaining dust suctioning capability by the housing


430


.




When the flap valve


481


is in the debris passage position as shown in

FIG. 4D

, debris


426


is suctioned through the second flexible suction hose


440


, as indicated by arrow “W”, and into the vacuum source


469


, as indicated by arrow “X”. Further, the inlet


462


of the elongate wand


460


is blocked from being in fluid communication with the vacuum source


469


. Accordingly, the housing


430


loses its dust suctioning capability at this time.




As can be seen in

FIG. 4A

, the selectively operable control means


490


for controlling the flap valve


481


also comprises a thumb operable momentary contact single-pole double-throw rocker switch


494


mounted onto the elongate wand


460


adjacent the handle portion


467


, and electrically connected to the solenoid by a wire


496


secured to the first flexible suction hose


468


by a plurality of annular bands


499


.




Reference will now be made to

FIGS. 5A through 5D

, which show a fifth preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral


520


. The large area surface cleaning tool


520


is similar to the second preferred embodiment large area surface cleaning tool


220


except that there is no valve means for controlling air and debris flow through the first debris pick-up duct


540


. Instead, the air flow through the first debris pick-up duct


540


is determined by the capacity of the vacuum source


569


and by the relative size of the cross-sectional area of the first debris pick-up duct


540


and the internal airflow passageway


564


of the elongate wand


560


. Accordingly, the suctioning of dust through the housing


530


and the suctioning of debris, and perhaps dust, through the first debris pick-up duct


540


, both occur on a continuous basis, as caused by the vacuum source


569


. The vacuum source


569


comprises both a source of vacuum and a debris receptacle, as is well known in the art.




As can be understood from the above description and from the accompanying drawings, the large area surface cleaning tool according to the present invention permits suctioning of both dust and debris from a surface without having to pick up the head and set it down onto debris; permits suctioning of both dust and debris from a surface while manipulating the tool with one hand; permits suctioning of both dust and debris from a surface without separating the tool from a suctioning hose; provides a cleaning tool that permits suctioning of dust and debris from a surface with increased efficiency and effectiveness, and provides a cleaning tool wherein debris does not need to be suctioned between the front and back portions of the perimeter wall, all of which features are unknown in the prior art.




Other variations of the above principles will be apparent to those who are knowledgeable in the field of the invention, and such variations are considered to be within the scope of the present invention. Further, other modifications and alterations may be used in the design and manufacture of the large area surface cleaning tool of the present invention without departing from the spirit and scope of the accompanying claims.



Claims
  • 1. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising:a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening, and connected in fluid communication via an airflow passageway to an outlet disposed in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source; valve means mounted for operative engagement with said debris pick-up duct for movement between a dust suctioning configuration whereat substantially all of the airflow to said vacuum source passes through said suctioning bottom opening of said housing and a debris suctioning configuration whereat substantially all of the airflow to said vacuum source passes through said debris pick-up duct; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned.
  • 2. The floor cleaning apparatus of claim 1, further comprising a selectively operable control means for controlling said valve means.
  • 3. The floor cleaning apparatus of claim 1, wherein said valve means comprises a diverter valve.
  • 4. The floor cleaning apparatus of claim 1, wherein said valve means comprises a flap valve.
  • 5. The floor cleaning apparatus of claim 1, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
  • 6. The floor cleaning apparatus of claim 1, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
  • 7. The floor cleaning apparatus of claim 1, wherein said outlet of said elongate, wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
  • 8. The floor cleaning apparatus of claim 7, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
  • 9. The floor cleaning apparatus of claim 1, wherein said debris pick-up duct is mounted on said housing.
  • 10. The floor cleaning apparatus of claim 1, wherein said debris pick-up duct is mounted on said elongate wand.
  • 11. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising:a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening and connected in fluid communication via an airflow passageway to an outlet in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source; valve means mounted for operative engagement with said debris pick-up duct for movement between a dust suctioning configuration whereat the majority of the airflow to said vacuum source passes through said suctioning bottom opening of said housing and a debris suctioning configuration whereat more airflow to said vacuum source passes through said debris pick-up duct than in said dust suctioning configuration, and wherein said valve means is biased to said dust suctioning configuration; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned.
  • 12. The floor cleaning apparatus of claim 11, further comprising a selectively operable control means for controlling said valve means.
  • 13. The floor cleaning apparatus of claim 11, wherein said valve means comprises a diverter valve.
  • 14. The floor cleaning apparatus of claim 11, wherein said valve means comprises a flap valve.
  • 15. The floor cleaning apparatus of claim 11, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
  • 16. The floor cleaning apparatus of claim 11, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
  • 17. The floor cleaning apparatus of claim 11, wherein said outlet of said elongate wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
  • 18. The floor cleaning apparatus of claim 17, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
  • 19. The floor cleaning apparatus of claim 11, wherein said debris pick-up duct is mounted on said housing.
  • 20. The floor cleaning apparatus of claim 11, wherein said debris pick-up duct is mounted on said elongate wand.
  • 21. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising;a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening and connected via an airflow passageway having a general cross-sectional area to an outlet disposed in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source, wherein said debris inlet has a cross-sectional area greater than one-third of said general cross-sectional area of said elongate wand; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned, as aforesaid.
  • 22. The floor cleaning apparatus of claim 21, wherein said debris inlet has a cross-sectional area greater than one-half of said general cross-sectional area of said elongate wand.
  • 23. The floor cleaning apparatus of claim 21, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
  • 24. The floor cleaning apparatus of claim 21, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
  • 25. The floor cleaning apparatus of claim 21, wherein said outlet of said elongate wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
  • 26. The floor cleaning apparatus of claim 25, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
  • 27. The floor cleaning apparatus of claim 21, wherein said debris pick-up duct is mounted on said housing.
  • 28. The floor cleaning apparatus of claim 21, wherein said debris pick-up duct is mounted on said elongate wand.
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