Information
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Patent Grant
-
6588058
-
Patent Number
6,588,058
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Date Filed
Tuesday, March 20, 200123 years ago
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Date Issued
Tuesday, July 8, 200321 years ago
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CPC
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US Classifications
Field of Search
US
- 015 416
- 015 417
- 015 418
- 015 419
- 015 421
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International Classifications
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Abstract
A large area surface cleaning tool, for suctioning both dust and debris from a surface being cleaned, has a housing having a surface facing peripheral bottom edge defining a suctioning bottom opening. An elongate wand has an inlet disposed in suctioning relation with the suctioning bottom opening of the housing and connected in fluid communication via an airflow passageway to an outlet disposed exteriorly to the housing and in fluid communication and in debris transfer relation to a vacuum source. A first debris duct operatively mounted on one of the housing and the elongate wand for movement therewith and having a debris inlet disposed in suctioning relation exteriorly to the housing at least partially above the peripheral bottom edge of the housing to thereby accent debris too large to pass between the peripheral bottom edge and a surface being cleaned during use, and connected in fluid communication to a debris outlet disposed in debris transfer relation to the vacuum source.
Description
FIELD OF THE INVENTION
The present invention relates to large area surface cleaning tools, and more particularly relates to large area surface cleaning tools for suctioning both dust and debris from a surface.
BACKGROUND OF THE INVENTION
It is well known that vacuum cleaners employ various types of cleaning tools or attachments each specifically designed to clean a particular type, shape or size of surface. For instance, large area surface cleaning tools are designed specifically for cleaning large surface areas, such as floors, and the like. Such large area surface cleaning tools include a housing with a suctioning bottom opening having a large cross-sectional area, with the bottom opening being defined by a perimeter wall. The bottom edge of the perimeter wall may be flat or may be ridged, or may comprise downwardly extending brush bristles or rubber squeegees in the case of wet vacuum tools. In any case, in use, the bottom edge of the peripheral wall remains generally in close proximity to the floor in order to maintain a suctioning force sufficient enough to urge dust on the surface being cleaned into the interior of the housing of the large area surface cleaning tool.
An elongate wand is either permanently or removably connected in suctioning relation to the housing, which elongate wand has an internal passageway having a significantly smaller cross-sectional area than the large cross-sectional area of the bottom opening of the large area surface cleaning tool.
There are several inter-related design factors to be considered in the design of a vacuum cleaner and the specific tools that are used with it, such as large area surface cleaning tools. In general, vacuum cleaners and their tools are designed to pick up dust, debris, litter, and so on, quickly and powerfully, in order to maximize vacuuming effectiveness, including minimizing the time spent vacuuming.
In order to maximize vacuuming effectiveness, the airflow (measured in volume of air per unit time) and the suction (typically measured by the height of a column of water that can be raised) generated by the suctioning unit must be optimized. However, it is well known that suctioning units that have high air flow tend to have less than ideal suction capability, and suctioning units that have high suction tend to have less than ideal air flow. Accordingly, even for powerful industrial type vacuum cleaners, the practical limits for air flow and suction are easily reached. Therefore, the cleaning capability of a vacuum cleaner's tools is correspondingly limited. Moreover, fine particulate filters that are incorporated into many modern vacuum cleaners can filter only so much air per unit time, thus providing yet another barrier to maximizing the effectiveness of a vacuum cleaner by merely increasing the airflow and suction.
In the specific case of large area surface cleaning tools, it is well known they should be as wide as possible in order to permit vacuuming of an area as quickly as possible. Further, due to the above discussed air flow and suction limitations, they should be quite narrow in depth from front to back in order to minimize the cross-sectional area of the suctioning bottom opening. Even with a narrow as practical depth from front to back, large area surface cleaning tools have a maximum width of about two feet.
Another necessary consideration is that there is also a maximum overall space between the tool and the floor in order to maintain sufficient airflow and suctioning into the interior of the tool. If this maximum overall space is exceeded, the airflow and suction will be too low to cause effective cleaning. Accordingly, many surface cleaning tools are made to suction only fine debris, such as dust and other fine particulate matter.
However, when using such a large area surface cleaning tool to vacuum a large generally flat surface such as a floor, it is common to encounter small pieces of debris, especially when cleaning shop floors and in industrial situations such as warehouse floors. These small pieces of debris are too large to pass between the bottom edge of a surface cleaning tool and the surface being cleaned, even though the debris may be small enough to be suctioned up by the vacuum cleaner, and are merely pushed around the surface by the large area surface cleaning tool. In order to suction these larger pieces of debris, the large area surface cleaning tool must be lifted up off the surface and then be accurately set down directly onto the debris and the bottom edge of the peripheral wall of the housing must again come into close proximity with the surface being cleaned in order to establish sufficient airflow to urge the debris into the inlet end of the elongate wand. This method is highly undesirable, especially in industrial situations, where the large area surface cleaning tools are heavy. Also, such lifting of a large area surface cleaning tool must typically be done with two hands, even though generally pushing it around can be accomplished with one hand.
Alternatively, some floor tools have small gaps between their bottom edge and the surface being cleaned, which gaps permit the suctioning of small debris, such as sawdust and small woodchips and the like, but not larger debris. However, such gaps are included at the sacrifice of width of the tool by virtue of compromised vacuum and air flow to the outer ends of the tool. Still, it is necessary to lift up the tool and set it back down in order to pick up large debris.
Furthermore, large area surface cleaning tools often have another significant drawback. They may be too narrow from front to back to suction debris between the front and back portions of the perimeter wall. This relationship is even narrower in the case of wet vacuum tools. In this case, the suctioning hose that connects to the wand can be separated from the elongate wand and the user can bend down and suction up debris directly with the hose. However, this is also highly undesirable since it is labour intensive and time consuming.
It is an object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface without having to pick up the head and set it down onto debris.
It is another object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface while manipulating the tool with one hand.
It is a further object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface without separating the tool from a suctioning hose.
It is still a further object of the present invention to provide a large area surface cleaning tool that permits suctioning of both dust and debris from a surface with increased effectiveness and efficiency.
It is yet another object of the present intention to provide a large area surface cleaning tool wherein debris is not suctioned through the suctioning bottom opening of the housing of the large area surface cleaning tool.
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening, and connected in fluid communication via an airflow passageway to an outlet disposed in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. A valve means is mounted for operative engagement with the debris pick-up duct for movement between a dust suctioning configuration whereat substantially all of the airflow to the vacuum source passes through the suctioning bottom opening of the housing and a debris suctioning configuration whereat substantially all of the airflow to the vacuum source passes through the debris pick-up duct. In use, the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.
In accordance with another aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening and connected in fluid communication via an airflow passageway to an outlet in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. A valve means is mounted for operative engagement with the debris pick-up duct for movement between a dust suctioning configuration whereat the majority of the airflow to the vacuum source passes through the suctioning bottom opening of the housing and a debris suctioning configuration whereat more airflow to the vacuum source passes through the debris pick-up duct than in the dust suctioning configuration, and wherein the valve means is biased to the dust suctioning configuration. In user the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.
In accordance with another aspect of the present invention, there is disclosed a novel floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned. The floor cleaning apparatus comprises a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by the peripheral bottom edge. In use, the suctioning bottom opening is in dust suctioning relation to the surface being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. An elongate wand has an inlet disposed in dust and debris suctioning relation with respect to the suctioning bottom opening and connected via an airflow passageway having a general cross-sectional area to an outlet disposed in dust and debris transfer relation with a vacuum source. A debris pick-up duct has a debris inlet situated adjacent to and at least partially above the bottom plane and exteriorly to the peripheral bottom edge of the housing, and a debris outlet in debris transfer relation with the vacuum source. The debris inlet has a cross-sectional area greater than one-third of the general cross-sectional area of the elongate wand. In use, the debris inlet is in debris receiving relation with respect to the surface being cleaned when the surface facing peripheral bottom edge of the housing is adjacent the surface being cleaned.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described hereinbelow.
BRIEF DESCRIPTION OF THE DRAWINGS
The novel features which are believed to be characteristic of the large area surface cleaning tool according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. In the accompanying drawings:
FIG. 1A
is a perspective view of a first preferred embodiment of the large area surface cleaning tool according to the present invention;
FIG. 1B
is a top plan view of the first preferred embodiment large area surface cleaning tool of
FIG. 1A
;
FIG. 1C
is a cross-sectional side elevational view of the first preferred embodiment large area surface cleaning tool of
FIG. 1A
taken along section line
1
C—
1
C, with both flap valves in a closed position;
FIG. 1D
is a cross-sectional side elevational view similar to
FIG. 1C
, but with the first flap valve in an open position, and with debris entering into the first debris pick-up duct;
FIG. 1E
is a cross-sectional side elevational view similar to
FIG. 1C
, but with the second flap valve in an open position, and with debris entering into the first debris pick-up duct;
FIG. 1F
is a reduced scale side elevational view of the first preferred embodiment large area surface cleaning tool of
FIG. 1A
;
FIG. 2A
is a perspective view of a second preferred embodiment of the large area surface cleaning tool according to the present invention;
FIG. 2B
is a cross-sectional side elevational view of the second preferred embodiment large area surface cleaning tool of
FIG. 2A
, taken along section line
2
B—
2
B, with the flap valve in a closed position;
FIG. 2C
is a cross-sectional side elevational view similar to
FIG. 2B
, but with the flap valve in an open position, and with debris entering into the first debris pick-up duct;
FIG. 2D
is a reduced scale side elevational view of the second preferred embodiment large area surface cleaning tool of
FIG. 2A
;
FIG. 3A
is a reduced scale side elevational view of a third preferred embodiment of the large area surface cleaning tool according to the present invention;
FIG. 3B
is an enlarged side elevational view of a part of the third preferred embodiment large area surface cleaning tool of
FIG. 3A
, with a portion cut away, and with the flap valve in a first closed position;
FIG. 3C
is an enlarged side elevational view similar to
FIG. 3B
, but with the flap valve in an open position, and with debris transferring from the wand into the hose;
FIG. 3D
is an enlarged side elevational view similar to
FIG. 3B
, but with the flap valve in a second closed position, and with debris transferring from the wand into the hose;
FIG. 4A
is a reduced scale side elevational view of a fourth preferred embodiment of the large area surface cleaning tool according to the present invention;
FIG. 4B
is an enlarged side elevational view of a part of the fourth preferred embodiment large area surface cleaning tool of
FIG. 4A
, with a portion cut away, and with the flap valve in a first closed position;
FIG. 4C
is an enlarged side elevational view similar to
FIG. 4B
, but with the flap valve in an open position, and with debris entering into the vacuum source;
FIG. 4D
is an enlarged side elevational view similar to
FIG. 4C
, but with the flap valve in a second closed position, and with debris entering into the vacuum source;
FIG. 5A
is a perspective view of a fifth preferred embodiment of the large area surface cleaning tool according to the present invention;
FIG. 5B
is a cross-sectional side elevational view of the fifth preferred embodiment large area surface cleaning tool of
FIG. 5A
, taken along section line
5
B—
5
B;
FIG. 5C
is a cross-sectional side elevational view similar to
FIG. 5B
, but with debris entering into the first debris pick-up duct;
FIG. 5D
is a reduced scale side elevational view of the fifth preferred embodiment large area surface cleaning tool of FIG.
5
A.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
Referring to
FIGS. 1A through 5D
of the drawings, it will be noted that
FIGS. 1A through 1F
illustrate the first preferred embodiment of the large area surface cleaning tool of the present invention,
FIGS. 2A through 2D
illustrate the second preferred embodiment of the large area surface cleaning tool of the present invention,
FIGS. 3A through 3D
illustrate the third preferred embodiment of the large area surface cleaning tool of the present invention,
FIGS. 4A through 4D
illustrate the fourth preferred embodiment of the large area surface cleaning tool of the present invention; and
FIGS. 5A through 5D
illustrate the fifth preferred embodiment of the large area surface cleaning tool of the present invention.
Reference will now be made to
FIGS. 1A through 1F
, which show a first preferred embodiment of the floor cleaning apparatus of the present invention, as indicated by general reference numeral
20
. The floor cleaning apparatus
20
, which is also known as a large area surface cleaning tool
20
, is for suctioning both dust and debris from a surface
22
being cleaned, such as a factory floor, or any other substantially flat surface.
Briefly, the large area surface cleaning tool
20
comprises a housing
30
having a surface facing peripheral bottom edge
46
that defines a suctioning bottom opening
48
. A main duct
60
has an inlet
62
disposed in suctioning relation with said suctioning bottom opening
48
of the housing
30
and connected in fluid communication via an internal airflow passageway
64
to an outlet
66
disposed exteriorly to the housing
30
and operatively connected in fluid communication and in debris transfer relation to a vacuum source
69
. A first debris pick-up duct
40
has a debris inlet
41
and a debris outlet
42
. Similarly, a second debris pick-up duct
50
has a debris inlet
51
and a debris outlet
52
. A valve means
50
is provided for controlling air and debris flow through the first debris pick-up duct
40
. A selectively operable control means
90
is provided for controlling the valve means
80
.
The various elements of large area surface cleaning tool
20
will now be described in greater detail.
The large area surface cleaning tool
20
comprises a housing
30
that has a perimeter portion
34
that terminates downwardly in the surface facing peripheral bottom edge
46
defining a bottom plane, and has a front portion
35
, a back portion
36
, a left end portion
37
, and a right end portion
38
. As can be best seen in
FIGS. 1A
, the housing
30
is elongate from its left end portion
37
to its right end portion
38
, and is preferably about one to two feet long (from the left end portion
37
to the right end portion
38
), about two inches high, and about two inches from front to back. The front portion
35
of the perimeter portion
34
comprises left and right portions
35
l
,
35
r
that are each sloped rearwardly and inwardly to the debris inlet
41
of the first debris pick-up duct
40
. Similarly, the back portion
36
of the perimeter portion
34
comprises left and right portions
36
l
,
36
r
that are each sloped forwardly and inwardly to the debris inlet
51
of the second debris duct
50
.
The housing
30
is also tapered downwardly from a raised central portion
39
towards each of the left and right end portions
37
,
38
, and is also tapered slightly from front to back towards each of the left and right end portions
37
,
38
. In this manner, the left and right end portions
37
,
38
can be used to vacuum into narrow passageways or corridors, and the like, such as under the bottom of shelving racks or between adjacent shelving racks.
The housing
30
of the large area surface cleaning tool
20
has a substantially hollow interior
32
, as can best be seen in
FIGS. 1C through 1E
. The surface facing peripheral bottom edge
46
surrounds and defines the suctioning bottom opening
48
that is continuous with the interior
32
of the housing
30
. In use, typically at least a portion of the surface facing peripheral bottom edge
46
is in contact with the surface
22
being cleaned, in order to maintain the housing
30
in dust suctioning relation with respect to the surface
22
being cleaned when the surface facing peripheral bottom edge is adjacent the surface being cleaned. In this manner, air and dust can enter the interior
32
of the housing
30
, thus maintaining dust suctioning relation with respect to the surface
22
being cleaned. It is also possible that the housing
30
could be supported on wheels such that the surface facing peripheral bottom edge
46
does not quite contact the surface
22
being cleaned, but is disposed in very closely spaced relation thereto, thus maintaining its dust suctioning relation with respect to the surface
22
being cleaned.
The surface facing peripheral bottom edge
46
preferably comprises numerous downwardly projecting bristles
46
b
that permit the housing
30
of the large area surface cleaning tool
20
to slide along a smooth floor without doing damage to either the floor or the surface facing peripheral bottom edge
46
of the housing
30
. The bristles also provide an airflow passageway between the surface
22
being cleaned and the remainder of the housing
30
, which airflow passageway has a relatively small cross-sectional area, that is preferably less than or even approximately the same cross-sectional area as the internal airflow passageway of the elongate wand
60
, so as to permit a suitable high speed airflow between the surface
22
being cleaned and the remainder of the housing
30
, and subsequently into the housing
30
through the suctioning bottom opening
48
.
As is best seen in
FIG. 1F
, the elongate wand
60
is connected at its inlet
62
to a crown portion
56
of the housing
30
and is connected at its outlet
66
to a handle portion
67
that joins the outlet
66
to the flexible suction hose
68
that is in turn connected to the vacuum source
69
by a connector
98
. The inlet
62
is connected via an airflow passageway
64
having a general cross-sectional area, to the outlet
66
. Preferably, the elongate wand
60
is made from a rigid metal material, such as stainless steel or any other suitable metal or metals, as is well known in the industry. In the above described manner, the elongate wand
60
is interposed between the housing
30
and the flexible suction hose
68
that also has an airflow passageway
65
and that is connected in fluid communication and debris depositing relation to the vacuum source
69
. The vacuum source
69
comprises both a source of vacuum and a debris receptacle, as is well known in the art. The elongate wand
60
permits manual manipulation of the large area surface cleaning tool
20
. The elongate wand
60
has an inlet
62
disposed in suctioning relation with the suctioning bottom opening
48
of the housing
30
, as can be best seen in
FIGS. 1C through 1E
. The elongate wand
60
is connected in fluid communication via an internal airflow passageway
64
to an outlet
66
disposed exteriorly to the housing
30
and operatively connected in fluid communication with and in dust and debris transfer relation to the vacuum source
69
. The inlet
62
is thereby operatively connected in fluid communication with and in dust and debris transfer relation to the vacuum source
69
, to thereby permit access by dust and debris through the elongate wand
60
and into the vacuum source
69
.
The first debris pick-up duct
40
is operatively mounted on the housing
30
for movement therewith, as the housing
30
is moved across the surface
22
being cleaned. In the first preferred embodiment as illustrated, the first debris pick-up duct
40
is integrally formed with the housing
30
. Alternatively, the first debris pick-up duct
40
may be operatively mounted on the elongate wand
60
so as to extend downwardly therefrom.
The debris inlet
41
of the first debris pick-up duct
40
is disposed forwardly of the housing
30
between the left and right portions
35
l
,
35
r
of the front portion
35
of the perimeter portion
34
of the housing
30
, in suctioning relation exteriorly to the housing
30
. Also, the debris inlet
41
of the first debris pick-up duct
10
is situated adjacent to and disposed at least partially above the bottom plane at the peripheral bottom edge of the housing
30
, and exteriorly to the peripheral bottom edge
46
of the housing
30
to thereby accept debris too large to pass between the peripheral bottom edge and a surface
22
being cleaned, during use, as can be seen in
FIGS. 1C through 1E
, and as can be best seen in FIG.
1
D. The debris inlet
41
of the first debris pick-up duct
40
is also connected in fluid communication to a debris outlet
42
disposed in dust and debris transfer relation to the vacuum source
69
, through the elongate wand
60
and the flexible suction hose
68
. More particularly, in the first preferred embodiment, the debris outlet
42
of the first debris pick-up duct
40
is disposed in debris transfer relation and in fluid communication at an airflow junction
43
with the airflow passageway
64
of the elongate wand
60
. As can be seen in the figures, the debris inlet
41
has a cross-sectional area greater than one-third of the general cross-sectional area of the elongate wand
60
. Preferably, the debris inlet
41
has a cross-sectional area greater than one-half of the general cross-sectional area of the elongate wand
60
.
In the first preferred embodiment, as illustrated, the valve means
80
, is mounted for operative engagement with the debris pick-up duct
40
for movement between a dust suctioning configuration, as can be best seen in
FIGS. 1C and 1E
, and a debris suctioning configuration, as can be best seen in FIG.
1
D. In the dust suctioning configuration, substantially all of the airflow to the vacuum source
69
passes through the suctioning bottom opening
48
of the housing
30
. It would also be acceptable if the first flap valve
81
did not close all of the way, such that just the majority of the airflow to the vacuum source
69
passes through the suctioning bottom opening
48
of the housing
30
. In the debris suctioning configuration, substantially all of the airflow to the vacuum source
69
passes through the debris pick-up duct
40
. It would also be acceptable if the first flap valve
81
did not close all of the way, such that some airflow to the vacuum source
69
passes through the suctioning bottom opening
48
of the housing
30
. Preferably, in the debris suctioning configuration, more airflow that goes to the vacuum source
69
passes through the debris pick-up duct
40
than in the dust suctioning configuration. The valve means
80
for controlling air and debris flow through the first debris pick-up duct
40
comprises a diverter valve, and more specifically a first flap valve
81
, as can be best seen in
FIGS. 1C through 1E
. The first flap valve
81
is pivotally movable between a debris blocking position, as can be best seen in
FIGS. 1C and 1E
, and which is equivalent to the dust suctioning configuration, and a debris passage position, as can be best seen in
FIG. 1D
, and which is equivalent to the debris suctioning configuration, which pivotal movement is indicated by arrow “A ”. In the debris blocking position, the debris outlet
42
of first debris pick-up duct
40
is closed off from being in debris transfer relation to the vacuum source
69
, through the elongate wand
60
and the flexible suction hose
68
. In the debris passage position, the debris outlet
42
of first debris pick-up duct
40
is disposed in debris transfer relation and in fluid communication with the airflow passageway of the elongate wand
60
and with the vacuum source
69
. Accordingly, debris
24
is suctioned into the debris inlet
41
of the first debris pick-up duct
40
, as indicated by arrow “B” in
FIG. 1D
, through the first debris pick-up duct
40
, as indicated by arrow “C”, into the inlet
62
of the elongate wand
60
, as indicated by arrow “D”, and through the airflow passageway
64
of the elongate wand
60
to the vacuum source
69
.
The large area surface cleaning tool
20
further comprises a second debris duct
50
operatively mounted on the housing
30
, and in the first preferred embodiment as illustrated, the second debris duct
50
is integrally formed with the housing
30
. Alternatively, the second debris duct
50
may be operatively mounted on the elongate wand
60
so as to extend downwardly therefrom.
The second debris duct
50
has debris inlet
51
disposed rearwardly of the housing
30
between the left and right portions
36
l
,
36
r
of the back portion
36
of the housing
30
, in suctioning relation exteriorly to the housing
30
. Also, the inlet
51
of the second debris duct
50
is disposed at least partially above the peripheral bottom edge of the housing
30
, to thereby accept debris too large to pass between the peripheral bottom edge and a surface
22
being cleaned, during use, as can be seen in
FIGS. 1C through 1E
, and as can be best seen in FIG.
1
E. The debris inlet
51
of the second debris duct
50
is also connected in fluid communication to debris outlet
52
disposed in debris transfer relation to the vacuum source
69
, through the elongate wand
60
and the flexible suction hose
68
. Morel particularly, in the first preferred embodiment, the debris outlet
52
of the second debris duct
50
is disposed in debris transfer relation and in fluid communication at an airflow junction
53
with the airflow passageway
64
of the elongate wand
60
.
In the first preferred embodiment, as illustrated, the valve means
80
for controlling air and debris flow through the first debris duct
40
also comprises another diverter valve, and more specifically a second flap valve
82
, as can be best seen in
FIGS. 1C through 1E
. The second flap valve
82
is movable between a debris blocking position, as can be best seen in
FIGS. 1C and 1D
, and a debris passage position, as can be best seen in FIG.
1
E and as indicated by arrow “E”. In the debris blocking position, the debris outlet
52
of second debris duct
50
is closed off from being in debris transfer relation to the vacuum source
69
, through the elongate wand
60
and the flexible suction hose
68
. In the debris passage position, the debris outlet
52
of second debris duct
50
is disposed in debris transfer relation and in fluid communication with the airflow passageway
64
of the elongate wand
60
and the vacuum source
69
. Accordingly, debris
26
is suctioned into the debris inlet
51
of the second debris duct
50
, as indicated by arrow “F” in
FIG. 1E
, through the second debris duct
50
, as indicated by arrow “G”, into the inlet
62
of the elongate wand
60
, as indicated by arrow “H”, and through the airflow passageway
64
of the elongate wand
60
to the vacuum source
69
.
As can be seen in
FIGS. 1D and 1E
, it is preferable to have only one of the first and second flap valves
81
,
82
in the debris passage position at a time in order to provide sufficient suction to the respective one of the first and second debris inlets
41
,
51
.
It is contemplated that it is also possible to have the first and second flap valves
81
,
82
not completely close off the inlet
62
of the elongate wand
60
from fluid communication with the interior
38
of the housing
30
. In this manner, at least a partial air flow is maintained at all times so as to maintain suctioning of dust through the housing
30
at all times. However, in this instance, full suction would not be available to either of the first and second debris pick-up ducts
40
,
50
.
The selectively operable means
90
for controlling the valve means
80
, or in other words the first flap valve
81
and the second flap valve
82
, from their respective dust suctioning positions to their respective debris suctioning positions, comprises a first electrically operated rotary solenoid
91
and a second electrically operated rotary solenoid
92
, respectively. As can be best seen in
FIGS. 1A and 1B
, the body of each of the first and second solenoids
91
,
92
is securely mounted to the first and second debris ducts
40
,
50
, respectively, by means of suitable threaded fasteners (not shown). The rotating drive shaft
91
d
,
92
d
of each of the first and second solenoids
91
,
92
is directly connected to the pivot axle
81
p
,
82
p
of the respective one of the first and second flap valves
81
,
82
.
The selectively operable control means
90
for controlling the valve means
80
also comprises a thumb operable momentary contact single-pole double-throw rocker switch
94
mounted onto the elongate wand
60
adjacent the handle portion
67
, and electrically connected to the solenoid by a wire
96
secured to the elongate wand
60
by a plurality of “U”-shaped connectors
99
threadibly fastened to the elongate wand
60
.
Reference will now be made to
FIGS. 2A through 2D
, which show a second preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral
220
. The large area surface cleaning tool
220
is similar to the first preferred embodiment large area surface cleaning tool
20
, except that there is only a first debris pick-up duct
240
and a first flap valve
281
. The first flap valve
281
is mounted onto the first debris pick-up duct
240
adjacent, yet slightly above, the inlet
241
for pivotal movement between a debris blocking position, as can be best seen in
FIG. 2B
, and a debris passage position, as can be best seen in
FIG. 2C
, which pivotal movement is indicated by arrow “I”, the first flap valve
81
is biased to its dust suctioning configuration by spring
282
, as can be best seen in FIG.
28
. In a manner similar to the first preferred embodiment, debris
224
is suctioned into the debris inlet
241
of the first debris pick-up duct
240
, as indicated by arrow “J” in
FIG. 2C
, through the first debris pick-up duct
240
, as indicated by arrow “K”, into the inlet
262
of the elongate wand
260
, as indicated by arrow “L”, and through the airflow passageway
264
of the elongate wand
260
to the vacuum source
269
. The vacuum source
269
comprises both a source of vacuum and a debris receptacle, as is well known in the art.
Further, the selectively operable control means
290
comprises a manually operable cable
291
disposed within a sheath
292
and secured at its lower end
291
a
to the first flap valve
281
. The cable
291
passes through an aperture
294
in a tab
295
projecting outwardly from the first flap valve
281
. A securing member
296
is crimped onto the lower end
291
a
of the cable
291
as it loops back onto itself.
As can be best seen in
FIG. 2D
, the selectively operable control means
290
also comprises a thumb operated lever
297
pivotally mounted onto the elongate wand
260
adjacent the outlet end
266
and adjacent the handle portion
267
. The cable
291
is secured at its upper end
291
b
to one end
297
a
of the thumb operated lever
297
by passing through an aperture
297
b
and being secured back onto itself by means of a connector crimped
298
onto the upper end
291
b
of the cable
291
. The cable is protected along most of its length by the sheath
292
that is secured to the elongate wand by a plurality of “U”-shaped connectors
299
threadibly fastened to the elongate wand
260
and to the first debris pick-up duct
240
.
Reference will now be made to
FIGS. 3A through 3D
, which show a third preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral
320
. The large area surface cleaning tool
320
is similar to the second preferred embodiment large area surface cleaning tool
220
, except that the first debris pick-up duct
340
is operatively mounted on the housing
330
and the elongate wand
360
, for movement therewith, as the housing
330
is moved across the surface
322
being cleaned. In the third preferred embodiment as illustrated, the first debris pick-up duct
340
is partially integrally formed with the housing
330
and also forms a separate duct above the elongate wand
360
. Alternatively, the first debris pick-up duct
340
may be operatively mounted on the elongate wand
360
so as to extend downwardly therefrom.
The debris outlet
342
is disposed in debris transfer relation at an airflow junction
343
with the airflow passageway
365
of the flexible suction hose
368
, and with the vacuum source
369
. The vacuum source
369
comprises both a source of vacuum and a debris receptacle, as is well known in the art.
As can be seen in
FIGS. 3B through 3D
, the valve means
380
comprises a flap valve
381
pivotably mounted on a pivot axle
381
p
extending through apertures in the enlarged handle
367
. The flap valve
381
is mounted for pivotal movement between a debris blocking position, as can be best seen in
FIG. 3B
, and a debris passage position, as can be best seen in
FIGS. 3C and 3D
.
As can be seen in
FIG. 3A
, the selectively operable control means
390
for controlling the valve means
380
comprises a rotary control knob
391
mounted on one end of the pivot axle
381
p
for moving the flap valve
381
between a debris blocking position, as can be seen in
FIG. 3B
, and debris passage positions, as indicated by arrow “M” in FIG.
3
C and by arrow “N” in
FIG. 3D. A
detent mechanism (not shown) is used to retain the rotary control knob
391
in any selected angular position, and thus in any debris passage position or debris blocking position.
When the flap valve
381
is in the debris passage position as shown in
FIG. 3C
, debris
324
is suctioned through the first debris duct
340
, as indicated by arrow “C”, and into the airflow passageway
365
of the flexible suction hose
368
, as indicated by arrow “P” to the vacuum source
369
. Further, the inlet
362
of the elongate wand
360
remains in fluid communication with the vacuum source
369
, thereby retaining dust suctioning capability by the housing
330
.
When the flap valve
381
is in the debris passage position as shown in
FIG. 3D
, debris
326
is suctioned through the first debris duct
340
, as indicated by arrow “Q”, and into the airflow passageway
365
of the flexible suction hose
368
, as indicated by arrow “R” to the vacuum source
369
. Further, the inlet
362
of the elongate wand
360
is blocked from being in fluid communication with the vacuum source
369
. Accordingly, the housing
330
loses its dust suctioning capability at this time.
Reference will now be made to
FIGS. 4A through 4D
, which show a fourth preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral
420
. The large area surface cleaning tool
420
is similar to the second preferred embodiment large area surface cleaning tool
220
and the third preferred embodiment large area surface cleaning tool
320
, except that the debris outlet
442
of the first debris pick-up duct
440
, which comprises a second flexible suction hose, is disposed in debris transfer relation directly with the vacuuming unit
469
. The first flexible suction hose
468
and the second flexible suction hose
440
are each connected to the vacuuming unit
469
by a collar member
472
, so as to each be in debris transfer relation to the vacuuming unit
469
. As can be seen in
FIGS. 4B through 4D
, the valve means
480
comprises a flap valve
481
pivotably mounted on a pivot axle
481
p
extending through apertures (not shown) in mounting tabs
474
(only one shown) in the collar member
472
. The selectively operable control means
490
for controlling the flap valve
481
comprises electrically operated rotary solenoid
491
is securely mounted to the vacuum source
469
via a bracket (not shown), so as to be disposed within the interior thereof, adjacent the outlet of both the first and second flexible suction hoses
468
,
440
, for moving the flap valve
481
between a debris blocking position, as can be seen in
FIG. 4B
, and debris passage positions, as indicated by arrow “S” in FIG.
40
and as indicated by arrow “T” in FIG.
4
D. The vacuum source
469
comprises both a source of vacuum and a debris receptacle, as is well known in the art.
When the flap valve
481
is in the debris passage position as shown in
FIG. 4C
, debris
424
is suctioned through the second flexible suction hose
440
, as indicated by arrow “U”, and into the vacuum source
469
, as indicated by arrow “V”. Further, the outlet
466
, and therefore the inlet
462
of the elongate wand
460
remains in fluid communication with the vacuum source
469
, thereby retaining dust suctioning capability by the housing
430
.
When the flap valve
481
is in the debris passage position as shown in
FIG. 4D
, debris
426
is suctioned through the second flexible suction hose
440
, as indicated by arrow “W”, and into the vacuum source
469
, as indicated by arrow “X”. Further, the inlet
462
of the elongate wand
460
is blocked from being in fluid communication with the vacuum source
469
. Accordingly, the housing
430
loses its dust suctioning capability at this time.
As can be seen in
FIG. 4A
, the selectively operable control means
490
for controlling the flap valve
481
also comprises a thumb operable momentary contact single-pole double-throw rocker switch
494
mounted onto the elongate wand
460
adjacent the handle portion
467
, and electrically connected to the solenoid by a wire
496
secured to the first flexible suction hose
468
by a plurality of annular bands
499
.
Reference will now be made to
FIGS. 5A through 5D
, which show a fifth preferred embodiment of the large area surface cleaning tool of the present invention, as indicated by general reference numeral
520
. The large area surface cleaning tool
520
is similar to the second preferred embodiment large area surface cleaning tool
220
except that there is no valve means for controlling air and debris flow through the first debris pick-up duct
540
. Instead, the air flow through the first debris pick-up duct
540
is determined by the capacity of the vacuum source
569
and by the relative size of the cross-sectional area of the first debris pick-up duct
540
and the internal airflow passageway
564
of the elongate wand
560
. Accordingly, the suctioning of dust through the housing
530
and the suctioning of debris, and perhaps dust, through the first debris pick-up duct
540
, both occur on a continuous basis, as caused by the vacuum source
569
. The vacuum source
569
comprises both a source of vacuum and a debris receptacle, as is well known in the art.
As can be understood from the above description and from the accompanying drawings, the large area surface cleaning tool according to the present invention permits suctioning of both dust and debris from a surface without having to pick up the head and set it down onto debris; permits suctioning of both dust and debris from a surface while manipulating the tool with one hand; permits suctioning of both dust and debris from a surface without separating the tool from a suctioning hose; provides a cleaning tool that permits suctioning of dust and debris from a surface with increased efficiency and effectiveness, and provides a cleaning tool wherein debris does not need to be suctioned between the front and back portions of the perimeter wall, all of which features are unknown in the prior art.
Other variations of the above principles will be apparent to those who are knowledgeable in the field of the invention, and such variations are considered to be within the scope of the present invention. Further, other modifications and alterations may be used in the design and manufacture of the large area surface cleaning tool of the present invention without departing from the spirit and scope of the accompanying claims.
Claims
- 1. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising:a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening, and connected in fluid communication via an airflow passageway to an outlet disposed in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source; valve means mounted for operative engagement with said debris pick-up duct for movement between a dust suctioning configuration whereat substantially all of the airflow to said vacuum source passes through said suctioning bottom opening of said housing and a debris suctioning configuration whereat substantially all of the airflow to said vacuum source passes through said debris pick-up duct; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned.
- 2. The floor cleaning apparatus of claim 1, further comprising a selectively operable control means for controlling said valve means.
- 3. The floor cleaning apparatus of claim 1, wherein said valve means comprises a diverter valve.
- 4. The floor cleaning apparatus of claim 1, wherein said valve means comprises a flap valve.
- 5. The floor cleaning apparatus of claim 1, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
- 6. The floor cleaning apparatus of claim 1, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
- 7. The floor cleaning apparatus of claim 1, wherein said outlet of said elongate, wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
- 8. The floor cleaning apparatus of claim 7, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
- 9. The floor cleaning apparatus of claim 1, wherein said debris pick-up duct is mounted on said housing.
- 10. The floor cleaning apparatus of claim 1, wherein said debris pick-up duct is mounted on said elongate wand.
- 11. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising:a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening and connected in fluid communication via an airflow passageway to an outlet in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source; valve means mounted for operative engagement with said debris pick-up duct for movement between a dust suctioning configuration whereat the majority of the airflow to said vacuum source passes through said suctioning bottom opening of said housing and a debris suctioning configuration whereat more airflow to said vacuum source passes through said debris pick-up duct than in said dust suctioning configuration, and wherein said valve means is biased to said dust suctioning configuration; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned.
- 12. The floor cleaning apparatus of claim 11, further comprising a selectively operable control means for controlling said valve means.
- 13. The floor cleaning apparatus of claim 11, wherein said valve means comprises a diverter valve.
- 14. The floor cleaning apparatus of claim 11, wherein said valve means comprises a flap valve.
- 15. The floor cleaning apparatus of claim 11, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
- 16. The floor cleaning apparatus of claim 11, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
- 17. The floor cleaning apparatus of claim 11, wherein said outlet of said elongate wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
- 18. The floor cleaning apparatus of claim 17, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
- 19. The floor cleaning apparatus of claim 11, wherein said debris pick-up duct is mounted on said housing.
- 20. The floor cleaning apparatus of claim 11, wherein said debris pick-up duct is mounted on said elongate wand.
- 21. A floor cleaning apparatus for suctioning both dust and debris from a surface being cleaned, said floor cleaning apparatus comprising;a housing having a surface facing peripheral bottom edge defining a bottom plane, and having a suctioning bottom opening surrounded by said peripheral bottom edge, wherein, in use, said suctioning bottom opening is in dust suctioning relation to said surface being cleaned when said surface facing peripheral bottom edge is adjacent said surface being cleaned; an elongate wand having an inlet disposed in dust and debris suctioning relation with respect to said suctioning bottom opening and connected via an airflow passageway having a general cross-sectional area to an outlet disposed in dust and debris transfer relation with a vacuum source; and, a debris pick-up duct having a debris inlet situated adjacent to and at least partially above said bottom plane and exteriorly to said peripheral bottom edge of said housing, and a debris outlet in debris transfer relation with said vacuum source, wherein said debris inlet has a cross-sectional area greater than one-third of said general cross-sectional area of said elongate wand; wherein, in use, said debris inlet is in debris receiving relation with respect to said surface being cleaned when said surface facing peripheral bottom edge of said housing is adjacent said surface being cleaned, as aforesaid.
- 22. The floor cleaning apparatus of claim 21, wherein said debris inlet has a cross-sectional area greater than one-half of said general cross-sectional area of said elongate wand.
- 23. The floor cleaning apparatus of claim 21, wherein said housing has a perimeter portion having a front portion comprising left and right portions that are each sloped rearwardly and inwardly, and said debris inlet is disposed at said front portion between said left and right portions, in debris receiving relation with respect to said surface being cleaned.
- 24. The floor cleaning apparatus of claim 21, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said elongate wand.
- 25. The floor cleaning apparatus of claim 21, wherein said outlet of said elongate wand is connected in dust and debris transfer relation to said vacuum source through a flexible suction hose having an airflow passageway.
- 26. The floor cleaning apparatus of claim 25, wherein said debris outlet of said debris pick-up duct is disposed in debris transfer relation at an airflow junction with said airflow passageway of said flexible suction hose.
- 27. The floor cleaning apparatus of claim 21, wherein said debris pick-up duct is mounted on said housing.
- 28. The floor cleaning apparatus of claim 21, wherein said debris pick-up duct is mounted on said elongate wand.
US Referenced Citations (27)