An object of the invention is to remove large diameter particulates before they enter the production equipment prior to doing damage to the production equipment using a hydraulic choke mechanism. In particular, the invention relates to the removal of chunks of rock, iron ore, and other debris out of production systems for land based oil and natural gas wells, platform based oil and natural gas wells and subsea oil and natural gas wells.
A need has existed for a device and method, which can operate at the samewell pressure at the well to remove large chunks of rock and/or ore. A need has existed for a device that is simple, efficient, and inexpensive to operate. Mechanical failures from flowing large diameter debris in a well stream into completion equipment are now frequent, and a need has existed to reduce the tremendous maintenance cost and down time during production and drilling of the wells. Many efforts have been made to satisfy these problems in whole or in part, but none is known to have accomplished this inexpensively and efficiently.
To one skilled in the art, this invention resides in a novel construction, combination, arrangement of parts and methods, and is more particularly defined by the appended claims. Changes in the precise embodiment are herein disclosed in the invention, and are meant to be included within the scope of the claims.
For purposes of promoting an understanding of the principles of the invention, reference will be made to the embodiments in the drawings, and specific language will be used to describe the embodiments. It will be understood that no limitation of the scope of the invention is thereby intended. Alterations and modifications of the illustrated device are contemplated; as are such further applications of the principles of the invention as would normally occur to one skilled in the art to which the invention pertains.
The invention relates to an assembly, in particular, a choke for a flow stream from a well having large diameter particulate matter. The choke is made of a housing having a chamber with an integral solids receptacle. The chamber is in communication with a flow stream outlet and a flow stream inlet with a first diameter. The flow stream inlet ismay be located below the flow stream outlet and directly adjoins the integral solids receptacle in the chamber. A solids removal outlet is located below the flow stream inlet. The solids removal outlet is in communication with the chamber for flowing particulate from the chamber when actuated by a user. A needle in a bonnet is connected to the chamber above the flow stream inlet for controlling the flow stream from the flow stream inlet to the flow stream outlet by engaging a choke face with the needle.
The invention also relates to a choke for a flow stream from a well having large diameter particulate matter. A housing has a chamber with an integral solids receptacle. The chamber is in communication with a flow stream outlet, and a flow stream inlet. The flow stream inlet, having a first diameter, ismay be located on a plane identical to the flow stream outlet and directly adjoins the integral solids receptacle in the chamber. A solids removal outlet is located below the flow stream inlet, and is in communication with the chamber for flowing particulate from the chamber when actuated by a user. A needle disposed in a bonnet is connected to the chamber above the flow stream inlet for controlling the flow stream from the flow stream inlet to the flow stream outlet.
The invention also relates to a method for removing large diameter particulate matter from a flow stream from an oil or natural gas well. The steps include flowing a flow stream into a flow stream inlet, in a housing, communicating with an integrala solids receptacle in a chamber. The chamber is in communication with a flow stream outlet. The flow stream inlet ismay be located on a plane below the flow stream outlet, which permits large diameter particulate matter to fall from the flow stream inlet into the integral solids receptacle forming a stream without large diameter particulate matter. The method continues by controlling the flow of the flow stream without large diameter particulate matter out of the chamber. On necessity, the method removes the large diameter particulate matter from the solids receptacle in the chamber through the solids removal outlet.
The invention also relates to a method for removing large diameter particulate matter from a flow stream from an oil or natural gas well. The steps include flowing a flow stream into a flow stream inlet, in a housing, communicating with an integrala solids receptacle in a chamber. The chamber is in communication with a flow stream outlet. The flow stream inlet ismay be located on plane identical to the flow stream outlet, which permits large diameter particulate matter to fall from the flow stream inlet into the integral solids receptacle forming a stream without large diameter particulate matter. The method continues by controlling the flow of the flow stream without large diameter particulate matter out of the chamber using a needle which removably engages a choke face and flowing the stream without large diameter particulate matter to the flow stream outlet. On necessity, the method removes the large diameter particulate matter from the solids receptacle in the chamber through the solids removal outlet.
A specific embodiment of the invention will be described by way of example with reference to the accompanying drawings, in which:
The present invention is detaileddescribed below with reference to the listed Figures.
Before explaining the present invention in detail, it is to be understood that the invention is not limited to the particular embodiments and that it can be practiced or carried out in various ways.
With reference to the Figures,
One of the benefits of this invention is that it can remove damaging solids from an oil well or natural gas stream so as not to damage down stream equipment, such as separators, pipe line and refining equipment, by inserting an integral solids receptacle into the chamber, the solids are easily and efficiently removed from the flow stream. In this design, the flow stream inlet is in one embodiment below the flow stream outlet from the choke, which makes it very difficult for heavier particles to rise up to the flow stream outlet, so using gravity and the natural circulation of the flow stream in the chamber, the large diameterheavier particulate matter is more easily trapped in the integral solids receptacle in the chamber.
Another benefit of the invention, is that the invention can reduce the velocity of the flow stream between 3 and 5 times the initial intake velocity into the housing of a choke. The benefit of the reduction of the velocity of the flow stream is again to restrict the ability of the large diameter particulate to reach the flow stream outlet, and drop out of the flow stream into the solids receptacle in the chamber of the housing of the choke.
Environmentally, the removal of large diameter particulate matter at this stream stops damage to equipment which can cause leakage into the environment, or explosions which can harm people down stream. Pollution from leakage caused by large particles jamming up pipelines is a serious problem, and the toxic clean up can be expensive and harmful to wildlife. The invention is designed to reduce these hazards and help solve these problems.
Large diameter particulate matter (42) have a diameter equivalent to or less than the diameter of the flow stream inlet (24). This diameter is termed hereafter the first diameter (28). The large diameter particulate matter (42) can be rock, iron pieces, rubber, composite materials or combinations thereof.
The choke (10) includes a housing (23) having a chamber (15) with an integral solids receptacle (30). The housing (23) can be made of steel, stainless steel, alloys thereof, coated steel or combinations thereof.
The chamber (15) is in communication with a flow stream outlet (51), and a flow stream inlet (24) having a first diameter(28). The chamber (15) can be between 3 to 5 times the diameter of the flow stream inlet (24). Typically the chamber (15) with integral solids receptacle (30) would hold between about 0.5 and 4 gallons of fluid.
In one embodiment, the flow stream inlet (24) is located in a plane below the flow stream outlet (51) as shown in
Also included is a solids removal outlet (39) located below the flow stream inlet (24) in communication with the chamber (15) for flowing large diameter particulate matter (42) from the chamber (15) when actuated by a user (53). An outlet plug (40) can be inserted in one embodiment into the solids removal outlet (39) and can be made of the same material as the housing (23).
The sleeve can be 6 inches long, or at least as long as the flow stream outlet (51).
The choke (10) includes a housing (23) having a chamber (15). The chamber (15) is in communication with a flow stream outlet (51) and a flow stream inlet (24) with a first diameter (28). The flow stream inlet (24) is located in a plane belowof the flow stream outlet (51).
In an alternative embodiment, the flow stream inlet can be on the same or identical plane asbelow the flow stream outlet.
The invention also relates to a method for removing large diameter particulate matter (42) from a flow stream (50) from an oil or natural gas well, which includes flowing a flow stream (50) into a flow stream inlet (24) with a first diameter (28) communicating with an integrala solids receptacle (30) in a chamber (15). The flow stream is from a production well, drilling well or combinations thereof. The velocity of the flow stream is reduced significantsignificantly as it moves from the flow stream inlet (24) to the flow stream outlet (51), and is reduced between about 3 and 5 times from the flow velocity at the flow stream inlet (24) to the flow velocity at the flow stream outlet (51).
The chamber (15) is in communication with a flow stream outlet (51) and the flow stream inlet (24) is located on a plane below the flow stream outlet (51). The method also permits large diameter particulate matter (42) to fall from the flow stream inlet (24) into the integral solids receptacle (30). A stream is formed without large diameter particulate matter (42). This stream is then flowedflows to the flow stream outlet. A needle (20) and choke face (26) are used to control the flowvelocity of the flow stream, which is a hydrocarbon stream without large diameter particulate solids out of the chamber (15) to the flow stream outlet.
The method allows, periodically, interrupting the flow stream by engaging the needle (20) with the choke face (26) to remove additional large diameter particulate matter (42) which are still circulatingfrom in the chamber (15). On necessity, the method allows removing the large diameter particulate matter (42) from the integral solids receptacle (30) in the chamber (15) through the solids removal outlet (39). Additionally, the method allows for a step of forming a sealing engagement between the choke face (26) and the needle (20) using a seat (22).
In an alternative embodiment, the method allows for the chamber to be in communication with a flow stream outlet (51), and the flow stream inlet (24) is located on a same plane or is identical to the flow stream outlet (51).
While this invention has been described with emphasis on the preferred embodiments, it should be understood that within the scope of the appended claims, the invention might be practiced other than as specifically described herein.
The present application is a continuation-in-part of U.S. patent application Ser. No. 10/345,543 filed in the U.S. Patent and Trademark Office on Jan. 16, 2003 now U.S. Pat. No. 6,766,856.
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| Number | Date | Country | |
|---|---|---|---|
| Parent | 10345543 | Jan 2003 | US |
| Child | 10870364 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10870364 | Jun 2004 | US |
| Child | 12101080 | US |