Large-scale cleaning vehicle

Information

  • Patent Grant
  • 6230363
  • Patent Number
    6,230,363
  • Date Filed
    Tuesday, September 14, 1999
    24 years ago
  • Date Issued
    Tuesday, May 15, 2001
    23 years ago
Abstract
A large-scale cleaning vehicle, for operation with a forklift, includes rotation brushes for sweeping debris toward a center of said cleaning vehicle, a sweeping brush for sweeping the debris into a debris collection box and a fan for pulling said debris into said debris collection box without the need for a motor in the cleaning vehicle. Each of the rotation brushes, the sweeping brush, and the fan are rotatably connected to a rear wheel of the cleaning vehicle such that when the cleaning vehicle is moved, the brushes and fan are rotated. The cleaning vehicle further includes a vertical adjustment for the rotation brushes to lift them when they are not needed, a lateral adjustment for the rotation brushes to adjust a width of sweeping, an audible warning for pedestrians, a water sprinkler system to aid in the cleaning process, and a large-scale trash removal brush mounted in front of the cleaning vehicle to push large-scale trash.
Description




BACKGROUND OF THE INVENTION




The present invention relates to large-scale cleaning vehicles. More specifically, the present invention relates to a large-scale cleaning vehicle that is pushed forward using a forklift vehicle. The present invention also relates to structural elements and accessories for the same.




Referring to

FIG. 6

, a frame


1


serves as a main body of a conventional cleaning vehicle, on which is mounted an engine


2


and a blower


3


. On either side of the front section of frame


1


are mounted cone-shaped rotating brushes


4


, which are oriented downward and which draw together debris toward the center. Engine


2


drives blower


3


and rotating brushes


4


. A hopper


6


is connected to a duct


5


of blower


3


. Hopper


6


is disposed on frame


1


behind blower


3


, and a debris evacuation opening


7


is disposed behind and below hopper


6


. A filter


8


is also disposed in hopper


6


. A flexible tube


9


is fitted into a side wall of hopper


6


. The lower end of flexible tube


9


forms a suction opening


10


. Flexible tube


9


is hung down from an appropriate position on frame


1


. An engagement member


11


for engaging a lift bracket of a forklift vehicle is disposed toward the back of frame


1


. When the rear portion of frame


1


is lifted up, the rotating brushes are separated from the ground. When motor


2


drives blower


3


and moves brushes


4


, debris is moved through suction opening


10


and filter


8


disposed at an upper portion within hopper


6


collects the suctioned debris.




The rotating brushes


4


of the conventional large-scale cleaning vehicle are fixed to a rotating brush support member so that debris can be collected over a wider span than the width of a standard large-scale cleaning vehicle.




Conventionally, there have been no large-scale cleaning vehicles equipped with sprinkler devices or sound generating devices that give off warning sounds.




In conventional large-scale cleaning vehicles, an engine is used to drive the blower and the rotating brushes. Thus, the weight and the size of the cleaning vehicle is excessive. There are also problems in terms of cost. Furthermore, the vehicle could not make tight maneuvers.




In the conventional technology, when a rotating brush is fixed to the large-scale cleaning vehicle, debris can be collected only over a fixed width. Thus, cleaning operations cannot be performed in paths that are narrower than the width of the vehicle with the rotating brushes attached. Furthermore, since the rotating brush is always kept in contact with the ground or the like, it is possible for the brush to become deformed outward, thus obstructing the debris-collecting operation.




In conventional large-scale cleaning vehicles, it is possible to sweep up small pieces of trash with the brush, but large pieces of trash such as newspapers cannot be swept up with the brush. Thus, large pieces of trash cannot be cleaned.




In the cleaning operation performed by the conventional large-scale cleaning vehicle, the rotation of the rotating brush causes debris to blow up, thus disturbing the debris and also making debris collection less efficient. Often, the debris adhered to the ground cannot be removed by the rotating brush.




Furthermore in the conventional technology, operations are performed alone, and operators are not able to converse. During cleaning, the noise from the rotating brush and the engine make the work monotonous and uninteresting, so that morale can be low.




Also, the operator can experience fatigue because it is always necessary to be careful for pedestrians. Thus, there is a need for the pedestrians themselves to be alerted so that accidents can be avoided.




OBJECTS AND SUMMARY OF THE INVENTION




It is an object of the present invention to provide a large-scale cleaning vehicle in which rotating brushes, sweeping brushes, and fans can be rotated without the use of an engine. The present invention can also make tight maneuvers. In the present invention, the operator of the forklift can evacuate the debris collected in the debris collection box while staying in the driver's seat. Furthermore, when the present invention is used on uneven surfaces, the claw and the bottom surface are kept from being damaged.




It is a further object of the present invention to improve debris-collecting efficiency and lifespan by attaching a rotating brush so that it can move freely both laterally and vertically, and so that it is fixed at a prescribed angle using a knock pin or the like. This makes it possible to perform debris collection over a desired range. When the rotating brush is not being used, the brush can be pulled up so that the efficiency of the brush is not decreased and the life-span is increased.




It is a further object of the present invention to provide a large-scale trash removal device that pushes large pieces of trash together. A large-scale trash removal device is attached to the front of the large-scale cleaning vehicle and can be raised when there is no large-scale trash. The height of the large-scale trash removal device can be adjusted according to the height of the ground with which it is in contact.




It is yet a further object of the present invention to provide a vehicle that sprinkles water to prevent the debris from rising up, thus removing debris adhered to the ground and also washing off the grime from the ground.




Lastly, it is a further object of the present invention to inform pedestrians that cleaning is taking place, maintain safety, provide peace of mind for the operator so that he or she can concentrate on the task at hand, and to make the cleaning operation, which tends to be monotonous, more enjoyable. This is achieved by attaching a sound generating device to the large-scale cleaning vehicle.




Briefly, a large-scale cleaning vehicle, for operation with a forklift, includes rotation brushes for sweeping debris toward a center of said cleaning vehicle, a sweeping brush for sweeping the debris into a debris collection box and a fan for pulling said debris into said debris collection box without the need for a motor in the cleaning vehicle. Each of the rotation brushes, the sweeping brush, and the fan are rotatably connected to a rear wheel of the cleaning vehicle such that when the cleaning vehicle is moved, the brushes and fan are rotated. The cleaning vehicle further includes a vertical adjustment for the rotation brushes to lift them when they are not needed, a lateral adjustment for the rotation brushes to adjust a width of sweeping, an audible warning for pedestrians, a water sprinkler system to aid in the cleaning process, and a large-scale trash removal brush mounted in front of the cleaning vehicle to push large-scale trash.




According to an embodiment of the present invention, there is disclosed, a large-scale cleaning vehicle pushed by a forklift vehicle comprising: a frame having roughly a cube shape, rotating brushes are attached downward at ends of a front portion of said frame, a rear wheel and a front wheel supporting said frame, a casing within said frame, said casing being roughly cube shaped and having a top surface and a rear side surface left open, a filter is connected to said top surface of said casing, a debris collection box is movably attached inside said casing, said debris collection box having a top surface and a rear side surface left open, a rotation of said rear wheel is transferred to said pair of rotating brushes disposed on the front of said large-scale cleaning vehicle, said rotation being transferred using a rotational transfer member, debris is swept toward a center and rear portion of a central portion of said large-scale cleaning vehicle, said rotation of said rear wheel is also transferred to a sweeping brush disposed at the rear of said large-scale cleaning vehicle using another rotational transfer member, debris swept by said rotating brush disposed on the front of said large-scale cleaning vehicle is swept up by said sweeping brush, said rotation of said rear wheel is also transferred to a fan using a rotational transfer member, said fan drawing said swept-up debris toward said filter, air cleaned by said filter is sent outward from said top surface of said casing, and said debris is collected in said debris collection box disposed below said filter.




According to another embodiment of the present invention, there is disclosed, a large-scale cleaning vehicle comprising: a vehicle body frame is supported by a pair of rear wheels and a single front-wheel caster, a fork insertion member is movably attached to said frame, brackets for supporting rotating brush attachment members are attached pointing downward to the bottom of the ends of said frame, said rotating brush attachment member, to which said rotating brush is attached pointing downward, is attached integrally to a connecting rod, an end of said connecting rod is movably mounted to a back of said bracket for supporting said rotating brush attachment member, a plurality of holes is formed on said bracket and said rotating brush attachment member, prescribed holes are made continuous and a fixing pin is inserted through said holes, and on said bracket is disposed a vertical rod for applying tension to a belt disposed across pulleys for rotating said rotating brush.




According to another embodiment of the present invention, there is disclosed, a large-scale cleaning vehicle with a water sprinkling device comprising: a vehicle body frame, a fork insertion member movably attached to said vehicle body frame supported by a pair of rear wheels and a single front wheel, a rotating brush support bracket is attached pointing downward on a bottom of said frame, a rotating brush attached to an end of said rotating brush support bracket, a water tank holding a volume of water mounted on said frame, a water sprinkler pipe is disposed across a front of said frame, said water sprinkler pipe having a plurality of nozzles, and said volume of water being connected to said water sprinkler pipe such that said water passes from said water tank through said water sprinkler pipe and out of said plurality of nozzles.




According to yet another embodiment of the present invention, there is disclosed, a cleaning vehicle, comprising: a frame having a front end and a rear end, an insertion member pivotally connected at said front end of said frame, said insertion member being shaped to receive a connecting member from a second vehicle which supplies a motive force to said cleaning vehicle; said frame being supported by a rear wheel and a front wheel, a rotating brush assembly connected to said front end of said frame, at least one rotating brush rotatably connected to at least one rotating brush support plate, said at least one rotating brush support plate being pivotally connected to said rotating brush assembly, said at least one rotating brush support plate being pivotable between an outer position and an inner position to adjust a width of sweeping, a sweeping brush positioned toward a rear end of said frame, a debris collection box hingably connected at a bottom of said tray, a fan being operationally connected to said debris collection box such that rotation of said fan pulls debris swept by said sweeping brush into said debris collection box, and each of said at least one rotating brush, said sweeping brush, and said fan being rotatably connected to said rear wheel such that said each of said at least one rotating brush, said sweeping brush, and said fan rotates when said rear wheel is rotated.




In the large-scale cleaning vehicle of the present invention, it is possible to rotate the rotating brushes, sweeping brushes, and fans without an engine. The rotation of the wheel shafts is used to rotate the rotating brushes, sweeping brushes, and fans.




Specifically, the large-scale cleaning vehicle of the present invention is pushed forward by a forklift vehicle. The accompanying rotation of the rear wheels of the large-scale cleaning vehicle is transferred to a shaft of a sweeping brush through the meshing of gears, thus rotating the sweeping brush. Furthermore, the rotation of the shaft of the sweeping brush is transferred to a shaft disposed on the front of the large-scale cleaning vehicle using a transfer member such as a belt or the like. The rotation of this shaft is then transferred to the shaft of a fan or a rotating brush using a transfer member such as a belt, thus rotating the fan or rotating brush.




The large-scale cleaning vehicle ofthe present invention is able to perform tight maneuvers. This is accomplished by movably disposing a fork fitting member on the upper surface of the large-scale cleaning vehicle.




The fork fitting member is formed with a shape that allows the fork of a forklift vehicle to be loosely inserted. The fork fitting member is movably attached to the upper surface of the large-scale cleaning vehicle of the present invention. The fork of the forklift vehicle is loosely inserted into the fork fitting member, and the large-scale cleaning vehicle is moved forward. The swinging of the fork fitting member swings the large-scale cleaning vehicle to the left and right, thus allowing the large-scale cleaning vehicle to make tight maneuvers.




The large-scale cleaning vehicle of the present invention makes it possible for the forklift operator to eject the debris collected in the debris collection box without getting up from the driver's seat. A ratchet that can move up and down is attached to a frame, which forms the vehicle body of the large-scale cleaning vehicle. The bend in the ratchet is suspended at the bottom ofthe debris collection box, and the other end of the ratchet is connected to a wire. The wire is operated by the forklift operator to eject the debris held in the debris collection box.




The top side and one of the side walls of the debris collection box in the frame are left open. The debris collection box is movably connected to the frame. The opened side wall and the bottom surface of the opposite wall are suspended by the hooked portion of the ratchet. When the forklift operator pulls the wire, the ratchet is drawn up. The debris collection box, which is suspended from the hooked portion of the ratchet, is swung, and the debris held in the debris collection box is ejected outside from the open side.




When the large-scale cleaning vehicle of the present invention is used on uneven ground, the claw disposed on the debris collection box and the bottom surface of the debris collection box are prevented from being damaged. A caster disposed on a side surface ofthe debris collection box comes into contact with the ground before the claw or the bottom surface of the debris collection box does. This protects the claw and the bottom surface of the debris collection box.




Casters are movably attached on the two side surfaces of the debris collection box and are connected with a coil spring to the side surfaces. A stopper is disposed on the side surface of the debris collection box in order to keep the lower edge of the caster slightly closer to the ground than the claw and the bottom surface of the debris collection box. Since the caster is always kept closer to the ground than the claw and the bottom surface of the debris collection box, the large-scale cleaning vehicle of the present invention can be used over uneven surfaces without damaging the claw or the bottom surface of the debris collection box.




A rotating brush support plate is attached pointing downward to the bottom part of the vehicle body frame. On the inner surface of the rotating brush support plate is attached a pair of upper and lower brackets to hold the upper and lower portions of a rotating brush attachment member. A connecting rod is formed integrally with the rotating brush attachment member. The end of the connecting rod is movably mounted into the back section of the bracket, and the connecting rod is passed through holes formed on the bracket and the rotating brush attachment member. The connecting rod is fixed between the rotating brushes using a fixing pin. This allows the rotating brushes to move to the left and right.




Hollow caster attachment legs are attached downward to the vehicle body at a central position between the rotating brushes, which are attached downward on the ends of the vehicle body frame at the front of the large-scale cleaning vehicle. The rotatable front-wheel caster is mounted downward on a support plate. The support plate is fixed to the bottom end of a shaft which is rotatably fitted within the lower portion of the caster attachment leg so that it can slide up and down. A bracket is disposed on the support plate, and the bent portion of a foot lever formed in a shape of a bell crank is movably mounted to the bracket. A connecting rod connects one end of the foot lever and the caster attachment leg. A tension spring elastically supports the connecting point between the connecting rod and the caster attachment leg and the connection point between the foot lever and the bracket. Upward and downward motions of the foot lever allow the rotating brush to move up and down.




In the large-scale trash removal device of the present invention, a largescale trash collection brush or an elastic plate such as a rubber plate is attached to the large-scale cleaning vehicle so that it can be lifted up or down.




Furthermore, a water tank is mounted on top of the frame of the large-scale cleaning vehicle. A nozzle is disposed on the front of the frame, and a water sprinkler pipe is disposed across the frame to serve as a water sprinkler device for the large-scale cleaning vehicle. A sensor and a sound generating device is attached and the sound generating device is activated when the fork is attached or removed.




The above, and other objects, features and advantages of the present invention will become apparent from the following description read in conjunction with the accompanying drawings, in which like reference numerals designate the same elements.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an elevational side-view of a large-scale cleaning vehicle according to the present invention.





FIG. 2

is a plan drawing of the large-scale cleaning vehicle of FIG.


1


.





FIG. 3



a


is a side-view of a fork fitting member of the large-scale cleaning vehicle of

FIG. 1

, viewed from the left side.





FIG. 3



b


is a front-view of the fork fitting member of

FIG. 3



a.







FIG. 4

is an enlarged, schematic diagram of the area around a debris collection box of the large scale cleaning vehicle of the present invention.





FIG. 5

is an elevational side-view showing how the large-scale cleaning vehicle of the present invention is used.





FIG. 6

is an elevational side-view showing an example of conventional large-scale cleaning machine.





FIG. 7

is a perspective view of an embodiment of the large-scale cleaning vehicle of the present invention.





FIG. 8

is a schematic plan drawing of one of the rotating brushes of the large-scale cleaning vehicle of FIG.


7


.





FIG. 9

is a schematic diagram viewed from the side of the large-scale cleaning vehicle of FIG.


7


.





FIG. 10

is a partial elevational front-view of the main elements of the large-scale cleaning vehicle of the present invention with a foot lever for lifting up the rotating brush.





FIG. 11

is an elevational side-view of the main elements of the large-scale cleaning vehicle of the present invention with a foot lever for lifting up the rotating brush of FIG.


10


.





FIG. 12

is a cross-sectional view along the XII—XII line in FIG.


10


.





FIG. 13

is an elevational side-view showing another embodiment of the present invention with a large-scale trash removal device.





FIG. 14

is a plan drawing showing how the large-scale trash removal device of

FIG. 13

is used.





FIG. 15

is an elevational front-view, showing how the large-scale trash removal device of

FIG. 13

is used.





FIG. 16

is an elevational side-view showing the large-scale trash removal device of

FIG. 15

in a raised state.





FIG. 17

is an elevational front-view of another embodiment of the large-scale trash removal device.





FIG. 18

is an elevational side-view drawing ofthe large-scale trash removal device of FIG.


13


.





FIG. 19

is an enlarged elevational front-view of the large-scale trash removal device of FIG.


13


.





FIG. 20

is an elevational side-view showing the large-scale trash removal device of

FIG. 19

in a raised state.





FIG. 21

is a perspective drawing of another embodiment of the large-scale cleaning vehicle with a water sprinkler device.





FIG. 22

is a schematic cross-section drawing of the large-scale cleaning vehicle with a water sprinkler device of FIG.


21


.





FIG. 23

is a perspective drawing of yet another embodiment of the large-scale cleaning vehicle with a sound generating device.





FIG. 24

is an expanded, partially cut-out cross-section drawing showing the sound generating device mounted in the fork fitting member of the large-scale cleaning vehicle of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the drawings, the following is a description of the preferred embodiments of the present invention.




Referring to

FIGS. 1 and 2

, a frame


12


forms the upper section of a large-scale cleaning vehicle


75


. Frame


12


is supported at three points by a pair of rear wheels


18


and a single front wheel caster


19


.




Frame


12


is rectangular in shape. Rotating brush support plates


13


are attached pointing down at the left and right ends of a front portion of frame


12


. A rotating brush


14


is attached to the end of each rotating brush support plate


13


. A roughly cube-shaped casing


16


is connected to frame


12


. Casing


16


houses a debris collection box


15


. A sweeping brush


17


is rotatably connected at a rear side of frame


12


. The upper and rear surfaces of debris collection box


15


that face sweeping brush


17


are left open.




A shaft


21


of rear wheel


18


is connected to a gear held in a gear box


20


. Another gear that meshes with this gear is connected to a shaft


22


of sweeping brush


17


. Gear box


20


, or another type of rotational transfer member, allows the rotation of rear wheel


18


to be transferred to sweeping brush


17


via the gears so that sweeping brush


17


is rotated. The gears are meshed so that rear wheel


18


and sweeping brush


17


rotate in opposite directions.




Shaft


22


of sweeping brush


17


is attached to a pulley


23


. A belt


24


is reeved about pulley


23


and another pulley


26


. Pulley


26


is disposed on a shaft


25


at the front of the large-scale cleaning vehicle and supported by frame


12


. Shaft


25


is long enough to go from the left side surface to the right side surface of large-scale cleaning vehicle


75


. Including pulley


26


, four pulleys are disposed on shaft


25


.




Pulleys


27


, disposed near the left and right ends of shaft


25


serve as rotational transfer members for rotating brushes


14


. For each rotating brush


14


, a belt


29


is bridged across pulley


27


and a pulley


28


. Pulley


28


is attached to rotating brush support plate


13


disposed toward the front of frame


12


. The rotation of pulley


28


is transferred to the shaft of rotating brush


14


, causing rotating brush


14


to rotate.




Shaft


25


further includes a pulley


30


. A belt


33


is reeved about pulley


30


and a pulley


32


, which is connected to a fan shaft


31


. Fan shaft


31


is supported by frame


12


. The rotation of shaft


27


is transferred to fan shaft


31


. A fan


34


, which is connected to fan shaft


31


, is thereby rotated.




Referring now also to

FIG. 5

, a forklift vehicle


91


pushes large-scale cleaning vehicle


75


of the present invention. As forklift vehicle


91


pushes large-scale cleaning vehicle


75


, the rotation of rear wheels


18


causes left and right rotating brushes


14


to rotate. The rotation of rotating brush


14


collects debris toward the center of large-scale cleaning vehicle


75


. Brush


17


, which is also rotated by the rotation of rear wheels


18


, sweeps up the collected debris. As brush


17


sweeps up the collected debris, the swept debris is drawn to debris collection box


15


by fan


34


, which is also rotated by the rotation of rear wheels


18


. In casing


16


, a filter


47


is attached to a position corresponding to the upper surface of debris collection box


15


. Air containing the debris drawn in by fan


34


is cleaned by filter


47


, and the debris drops into debris collection box. The air which is drawn by fan


34


, now free of debris, leaves filter


47


and is dispersed outside via the open upper surface of casing


16


.




Referring now to

FIGS. 1

,


3




a


, and


3




b


, a fork-fitting member


35


of large-scale cleaning vehicle


75


comprises: a box


36


into which the fork of forklift vehicle


91


is fitted and which has one of its side walls left open; and a support plate


37


for mounting box


36


. The front of support plate


37


and the front of frame


12


are rotatably connected by a pin. Fork-fitting member


35


swings over side plates disposed on the left and right sides of frame


12


. Also, a support plate is disposed on fork fitting member


35


across the width of frame


12


so that fork fitting member


35


is prevented from arching upward.




Referring now to

FIGS. 1

,


2


, and


4


, a claw


45


is disposed on the open side of debris collecting box


15


toward sweeping brush


17


. Debris collecting box


15


is disposed within casing


16


and attached to casing


16


so that it can swing freely around a pin


40


. The lower surface of debris collection box


15


is suspended by a hook-shaped ratchet


39


, and the upward and downward motions of ratchet


39


allow debris collection box


15


to swing.




Casters


41


are loosely inserted in the left and right gaps between debris collection box


15


and casing


16


. Casters


41


are attached so that they can pivot around debris collection box


15


and pin


42


. Casters


41


are connected to debris collection box


15


via a coil spring so that upward tension is applied to casters


41


. A stopper


44


is disposed on debris collection box


15


in order to keep caster


41


at a fixed position as it is pulled up. Stopper


44


is disposed at a position that stops caster


41


when its lower edge is slightly below (i.e. toward the ground) the bottom surface and claw


45


of debris collection box


15


. When debris collection box


15


is pulled upward with ratchet


39


, stopper


44


pushes caster


41


downward. If ratchet


39


is not pulling debris collection box


15


upward, an upward force is acting on caster


41


from coil spring


43


. Referring specifically to

FIG. 4

, the force is applied clockwise. However, when stopper


44


pushes caster


41


down to the fixed position, i.e. past the position where caster


41


and coil spring


43


are parallel to each other, coil spring


43


applies a downward force to caster


41


. The force is applied counterclockwise. Stopper


46


is disposed on debris collection box


15


so that when caster


41


is being pulled down, it stops at a position where it is positioned roughly perpendicular to the ground. Thus, the lower end of caster


41


will always be further toward the ground than the bottom surface of debris collection box


15


and claw


45


. Thus, the bottom surface of debris collection box


15


and claw


45


are prevented from damage.




The following is a description of the embodiment of the present invention, wherein a rotating brush is attached so that it can swing freely.




Referring to

FIG. 5

, large-scale cleaning vehicle


75


pushed by forklift vehicle


91


rotates rotating brush


14


. A frame


12


forms the upper section of the large-scale cleaning vehicle. Frame


12


is supported at three points by a pair of rear wheels


18


and a single front wheel caster


19


. Fork fitting member


35


is disposed on frame


12


. The fork of forklift vehicle


91


is inserted into fork fitting member


35


to push large-scale cleaning vehicle


75


forward.




Referring now to

FIG. 7

, there is shown an enlarged perspective drawing of the main elements of large-scale cleaning vehicle


75


of the present invention. Left and right rotating brush support plates


13


are attached downward below the left and right ends of frame


12


. Upper and lower brackets


49


are fixed horizontally to the inner sides of support plates


13


.




A rotating brush attachment member


50


is formed in the shape of a square “C”. Rotating brush attachment member


50


, to the front of which rotating brush


14


is attached pointing downward, is loosely inserted into upper and lower brackets


49


. The base end of a connecting rod


51


is connected to rotating brush attachment member


50


, and the end of connecting rod


51


is movably mounted into a bolt


53


disposed toward the back of upper and lower brackets


49


. Thus, rotating brush attachment member


50


and rotating brush


14


can be swung to the left and right about bolt


53


.




Referring now also to

FIGS. 8 and 9

, openings


49




a


,


49




b


are disposed at the ends of upper and lower brackets


49


. Openings


49




a


and


49




b


both lie on the circumference of a single circle centered about bolt


53


and are positioned at equivalent positions on upper and lower brackets


49


. Holes


50




a


are also formed at corresponding positions in the upper and lower surfaces (i.e. the horizontal sides) of rotating brush attachment member


50


. When hole


50




a


and hole


49




a


of are aligned, knock pin


54


is inserted and fitted through the aligned holes. Knock pin


54


fixes brush attachment member


50


to rotating brush support plate


13


.




When rotating brush


14


is to be moved inward, knock pin


54


is disengaged from the aligned holes and rotating brush attachment member


50


is rotated inward about bolt


53


to align hole


50




a


and hole


49




b


. Then, knock pin


54


is inserted and fitted again to fix brush attachment member


50


to rotating brush support plate


13


.




A primary drive pulley


55


is fixed to shaft


17




a


of sweeping brush


17


disposed behind rear wheel


18


. Driven pulley


58


is attached in front of rotating brush attachment member


50


and serves to transfer the drive force to rotate rotating brush


14


. The drive force from the rotation of rear wheel


18


is transferred to rotating brush


14


via belt


58


, which bridges primary drive pulley


55


and driven pulley


56


. Referring momentarily to

FIG. 9

, a tension pulley


57


is also shown.




Furthermore, the motion of rotating brush


14


and rotating brush attachment member


50


causes driven pulley


56


and tension pulley


57


to move. When this happens, belt


58


is prevented from becoming slack by disposing a vertical rod


52


between the lower portion of frame


12


and bracket


49


and inward from belt


58


.




The following is a description of the foot lever for raising the rotating brush. Referring to

FIG. 1

, vehicle frame


12


of the cleaning vehicle is formed as a square and is supported at three points by a pair of rear wheels


18


and a single front wheel


19


.




A caster attachment leg


90


is attached downward at a central portion of the front of vehicle frame


12


. A shaft


59


is inserted in caster attachment leg


90


from the bottom. Shaft


59


is fitted so that it can slide up and down and rotate freely. Front caster


19


is mounted downward at the lower portion of shaft


59


and is fixed integrally to a support plate


60


, which forms a brim.




Referring to

FIG. 10

, there is shown a front-view drawing showing front wheel caster


19


and rotating brush


14


attached to the front part of vehicle frame


12


. A rotating brush


14


is attached facing down to each end of vehicle frame


12


, but only one rotating brush is shown in the drawing. Support plate


60


, which is formed by overlapping two plates, and front wheel caster


19


is rotatably mounted on lower support plate


60


. A pair of brackets


61


is disposed on the upper surface of upper support plate


60


.




Referring now also to

FIG. 11

, support plate


60


of front wheel caster


19


is fixed integrally to the lower surface of shaft


59


. A pair of brackets


61


is disposed on the upper surface of support plate


60


, which projects out from the perimeter of shaft


59


like a brim. A bell-crank foot lever is movably mounted into these brackets with a pin


62




a


. Foot lever


62


is U-shaped when viewed from the side.




One end of foot lever


62


is connected to a connecting member


63


via a connecting rod


64


and a connecting pin


64




a


. Connecting member


63


is supported on caster attachment leg


90


.




A tension spring


65


is disposed between a connecting point


64




a


and a connecting point


62




a


. Connecting point


64




a


is the connection between connecting member


63


and connecting rod


64


. Connecting point


62




a


is the connection between the bend in foot lever


67


and bracket


61


.




Referring now to

FIG. 12

, to prevent rotation of shaft


59


, an inward projection


90




a


is formed on a section of caster attachment leg


90


. A flat end surface


59




a


is formed on a section of shaft


59


to come into contact with inward projection


90




a.






Referring again also to

FIG. 11

, the dotted line shows how the foot lever operates. When foot lever


62


is kicked up or down, support plate


60


, which is connected via bracket


61


to foot lever


62


, is moved up and down. Likewise, shaft


59


and front wheel


19


, which are fixed to support plate


60


, are also moved up and down. This causes rotating brush


14


, which is integrally connected with caster attachment leg


90


to vehicle frame


12


, to move up and down.




The following is a description of the preferred embodiments of a large-scale trash removal device attached to a large-scale cleaning vehicle. Referring to

FIGS. 13-15

and


18


-


19


, a large-scale trash removal device


74


comprises: a brush


66




a


; arms


67




a


,


67




b


; support rods


69




a


,


69




b


; a connecting rod


70




a


; a vertical rod


71


; a squeezing piece


72


; and a connecting rod


73


. Referring to

FIG. 14

, large-scale trash removal device


74


, comprising these members, is attached to a large-scale cleaning vehicle


75


so that it projects toward the front of large scale cleaning vehicle


75


.




Large-scale trash removal device


74


and large-scale cleaning vehicle


75


are connected via liftable arms


67




a


,


67




b


around shafts


76




a


,


76




b


. The ends of arm


67




a


and arm


67




b


are supported by supporting rods


69




a


,


69




b


so that the members are formed roughly in the shape of a rectangle.




The ends of support rod


69




a


are fixed to large-scale cleaning vehicle


75


via shafts


76




a


,


76




b


. Arms


67




a


,


67




b


are attached to support rod


69




a


so that they can be lifted up and down. Arms


67




a


,


67




b


and support rod


69




b


are fixed to shafts


76




c


,


76




d


at the end opposite from the large-scale cleaning vehicle. Support rod


69




b


is fixed so that it overlaps with vertical rod


71




a.






Lower arm


67




b


is longer than upper arm


67




a


, and a hooked hole


68


is disposed on lower arm


67




b


into which


76




b


is loosely inserted. Support


69




b


fixes the relative positioning of arm


67




a


and one end of arm


67




b


. Support arm


69




a


is fixed to large-scale cleaning vehicle


75


. Thus, when arms


67




a


,


67




b


are lifted up, a force is applied to arm


67




b


to make it move to the right and up.




Arms


67




a


and arm


67




b


are also supported in a diagonal orientation by connecting rod


70




a


. Connecting rod


70




a


and arm


67




a


are rotatably attached around shaft


76




e


. A slot


70




b


is disposed at a lower portion of connecting rod


70




a


, which supports arms


67




a


,


67




b


. Shaft


76




b


is loosely inserted into slot


70




b


. Since the relative positioning of arm


67




a


and one end of arm


67




b


is fixed by support rod


69




b


, connecting rod


70




a


is raised when arms


67




a


,


67




b


are lifted up. This makes it possible to upwardly displace connecting rod


70




a.






Vertical rod


71




a


on the right side and vertical rod


71




a


on the left side are connected in the shape of an “H” by connecting rod


73


. The lower end of vertical rod


71


is opened downward. Vertical rod


71


is attached to a squeezing piece


72


, which is formed with a cavity oriented toward the large-scale cleaning vehicle on the side facing the ground. A brush


66




a


is inserted into squeezing piece


72


. If an elastic plate


66




b


made from a rubber plate or the like is used, elastic plate


66




b


(not shown in

FIGS. 13-15

or


18


-


19


) is inserted into squeezing piece


72


in the same manner.




Slots


71




b


,


71




b


are disposed on an upper and lower section of vertical rod


71




a


. By changing the fixing position between arms


67




a


,


67




b


and support rod


69




b


, it is possible to adjust the height of brush


66




a


. This makes it possible to have the brush position correspond with the height of the ground. Arms


67




a


,


67




b


are fixed via shafts


76




c


,


76




d.






Referring to

FIGS. 16 and 20

, when large-scale trash removal device


74


is not being used, it is possible to draw it upward so that brush


66




a


is kept away from the ground. When arms


67




a


,


67




b


are lifted up around shafts


76




a


,


76




b


, arm


67




b


is drawn diagonally, to the up and to the right in FIG.


20


. The hooked section of hooked hole


68


disposed on arm


67




b


is fitted with shaft


76




b


. This maintains the raised configuration. When large-scale trash removal device


74


is to be lowered from the raised state, arm


67




b


is drawn up and the engagement between the hooked section of hooked hole


68


and shaft


78




b


is disabled. This will cause large-scale trash removal device


74


to return back to the ground from its own weight.




The description above covered the embodiment of large-scale trash removal device


74


. However, in another embodiment, there is no slot


71




b


disposed on vertical rod


71




a


. Thus, the height of brush


66




a


cannot be adjusted. Otherwise the structures of this embodiment are identical to those of the embodiment described above.




Referring to

FIG. 17

, in the large-scale trash removal device


74


, an elastic plate


66




b


made from a rubber plate is used instead of brush


66




a


. Otherwise the structures of this embodiment are identical to those of the above described embodiment.




Referring to the drawings, the following is a description of the large-scale trash removal device with a sprinkler device. Referring to

FIG. 5

, a frame


12


forms the upper portion of large-scale cleaning vehicle


75


and is supported at three points by a pair of rear wheels


18


and a single front-wheel caster


19


. Rotating brushes


14


are attached to the end of two rotating brush support plates


13


, which are attached pointing downward to the front of the frame. The vehicle is moved forward by inserting a fork into fork fitting member


35


, which is movably attached to the upper surface of the frame.




Referring to

FIGS. 21 and 22

, a pair of bases


79


is attached to the left and right sides of upper surface


12




a


of frame


12


, which forms the upper portion of large-scale cleaning vehicle


75


. A water tank


80


is mounted and fixed on bases


79


.




A hole


82


is formed toward the right end of upper surface


12




a


of the frame. A water pipe


81


is inserted in a water-tight manner into hole


82


. A water pipe


81


projects up from hole


82


. The upper end of water pipe


81


is inserted in a water-tight manner to the bottom of water tank


80


. A prescribed number of sprinkler pipes


83


continuous with water pipe


81


is laid across the front of front-wheel caster


19


, which supports frame


12


. Multiple nozzles


83


a are disposed on sprinkler pipe


83


, and a cock valve


84


is attached to water pipe


81


to adjust the water flow. A left side of water pipes


83


is connected to a closed pipe


85


, such that water entering water pipes


83


must exit through nozzles


83




a.






The following is a description of the large-scale cleaning vehicle with a sound generating device. Referring to

FIG. 5

, a frame


12


is supported by a pair of rear wheels


18


and a single front-wheel caster


19


. Rotating brush support plates


13


are attached facing down to the ends of frame


12


and support rotating brush


14


.




Referring now also to

FIGS. 23 and 24

, there is shown large-scale cleaning vehicle


75


with a sound generating device


91


. A fork fitting member


35


is attached to frame


12


. Fork fitting member


35


is able to move around a shaft


89


, which supports front-wheel caster


19


. Fork fitting member


35


comprises a forkfitting section


35




a


and a shaft


89


, which are connected integrally via a connecting section


35




b.






An inner wall is disposed inside connecting section


35




b


to form a sound generation chamber. Sound generating device


91


, mounted in connecting section


35




b


, comprises a speaker


90


and an audio synthesizer IC or a melody IC. Speaker


90


is fixed so that it points toward a slit disposed on the side wall of connecting section


35




b.






A sensor


93


is attached onto fork fitting section


35


. When sensor


93


detects the insertion or removal of the fork, sound generating device


91


is activated and plays back melodies or warnings such as “Now cleaning,” “Please be careful”.




The following is a list of advantages of the invention.




1. In the large-scale cleaning vehicle according to the present invention, it is possible to rotate rotating brushes, sweeping brushes, and fans without the use of an engine. The large-scale cleaning vehicle is also capable of tight maneuvers. Furthermore, the forklift operator can let out the debris collected in the debris collection box while still in the driver's seat. Also, the large-scale cleaning vehicle can be operated on uneven ground without damage resulting to the claw on the debris collection box or to the ground.




2. Also, if the width of the area to be cleaned is the width in which the large-scale cleaning vehicle can operate, the rotating brushes can be rotated and debris collection can be performed. Furthermore, the angle of the rotating brush support member can be changed so that the width between the rotating brushes is fixed to a prescribed width when collecting debris.




3. The rotating brushes can be raised when the large-scale cleaning vehicle is moving while the rotating brushes are not being used, or when the large-scale cleaning vehicle is stationary. Thus, since the ends of the rotating brushes are not in contact with the ground, they will not be deformed and debris collection can be performed over a long period while avoiding wear.




4. A foot-lever formed in the shape of a bell crank and the elastic force of a spring can be used to perform one-touch operation of the foot lever simply by kicking it down or up.




5. Large-scale trash that could not be removed with conventional large-scale cleaning vehicles can be pushed and removed. Also, when large-scale trash is not dispersed, it can be lifted up, and small-scale trash can be efficiently removed. Furthermore, the ground-contact height of the brush or an elastic plate made from a rubber plate or the like can be freely adjusted according to the unevenness of the ground.




6. Because water is sprinkled, the dust from the ground does not rise up, and the debris collection is made more efficient. Also, the operator does not breathe in dust, allowing a healthier environment. The removal of debris adhered to the ground is also made more easy by the sprinkled water. Furthermore, since the rotating brush brushes against the ground when it is wet with water, the ground is cleaned in addition to the debris being collected.




7. Cleaning work, which can become monotonous, is made more enjoyable and the cleaning operator's morale is improved. Also, since the safety of pedestrians is maintained through warnings, the operator can safely concentrate on the cleaning operation.




Having described preferred embodiments of the invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.



Claims
  • 1. A large-scale cleaning vehicle comprising:a vehicle frame body; a fork insertion member movably attached to said vehicle frame body supported by a pair of rear wheels and a single front wheel; a sound generating device on said large-scale cleaning vehicle; rotating brush support brackets attached pointing downward on the bottom of the ends of said frame; and a rotating brush attached to an end of each of said brackets.
  • 2. A cleaning vehicle, comprising:a frame having a front end and a rear end; an audible warning device on said cleaning vehicle; an insertion member pivotally connected at said front end of said frame, said insertion member being shaped to receive a connecting member from a second vehicle which supplies a motive force to said cleaning vehicle; said frame being supported by a rear wheel and a front wheel; a rotating brush assembly connected to said front end of said frame; at least one rotating brush rotatably connected to at least one rotating brush support plate, said at least one rotating brush support plate being pivotally connected to said rotating brush assembly, said at least one rotating brush support plate being pivotable between an outer position and an inner position to adjust a width of sweeping; a sweeping brush positioned toward a rear end of said frame; a debris collection box hingably connected at a bottom of said tray; a fan being operationally connected to said debris collection box such that rotation of said fan pulls debris swept by said sweeping brush into said debris collection box; and each of said at least one rotating brush, said sweeping brush, and said fan being rotatably connected to said rear wheel such that said each of said at least one rotating brush, said sweeping brush, and said fan rotates when said rear wheel is rotated.
  • 3. The cleaning vehicle of claim 2, wherein said audible warning device includes:a sensor, sensing presence of said connecting member, mounted in said insertion member, said sensor having an output; and a sound generating device responsive to said output of said sensor.
  • 4. The large-scale cleaning vehicle of claim 1, wherein said sound generating device includes:a sensor, sensing operation of said large-scale cleaning vehicle, mounted on said vehicle frame body; an output of said sensor driving said sound generating device.
Priority Claims (6)
Number Date Country Kind
8-138041 May 1996 JP
8-118728 May 1996 JP
8-206930 Aug 1996 JP
8-222084 Aug 1996 JP
8-349375 Dec 1996 JP
9-67910 Mar 1997 JP
Parent Case Info

This application is a division of application Ser. No. 08/856,458, filed May 14, 1997, now U.S. Pat. No. 5,987,699, issued Nov. 23, 1999.

US Referenced Citations (7)
Number Name Date Kind
880124 Butler Feb 1908
1087588 Killman Feb 1914
1207816 Thompson Dec 1916
2709269 Williams May 1955
3006021 Patch Oct 1961
3354489 Ehrlich Nov 1967
3568489 Swanson Mar 1971