The present invention relates in general to a method and apparatus for protecting a structure from ice loading and vibrations during ice-structure interaction, and in particular to protection for structures from ice where there is substantial force between the ice and the structure, by a horizontal spall initiator, striking a hard zone of the ice contact area.
Ice crushing against stationary structures can be dramatic. On May 12, 1986 the north and north-east faces of the Molikpaq caisson facility, during operations at the Amauligak I-65 site in the Canadian Beaufort Sea, encountered an ice floe approximately 7 km×15 kmט2 m. The ice-structure interaction induced vibration, and throughout a significant part of the 27 minutes the floe was moving, extensive crushing of the ice was observed. Cyclic oscillations of load occurred, reaching 250 MN.
The cyclic oscillation of the structure has been explained in terms of ice spalling. The elastic stress in the ice is partially relieved during each spelling event, where the ice is actually penetrated by the structure. The mechanisms that enable the rapid penetration of ice during a spelling event are complex (Gagnon, 1999). A spalling event generally refers to what happens when a portion of relatively intact ice rapidly separates from the ice contact region and shatters, leading to a sudden drop in load, and a surge of the ice toward the structure during the load drop. The shattered spalls have properties of crushed ice, that is, capable of supporting low pressure whereas the remaining ice, such as the central horizontal region of the ice sheet (known as the hard zone), will remain relatively intact and be capable of supporting high pressure. Following each spelling event the penetration into the ice sheet temporarily ceases and load begins to increase again on the ice in the contact zone as the bulk ice sheet continues to move against the structure and generate elastic stress until the next spalling event occurs. This leads to a characteristic sawtooth load pattern.
The important point is that the structure may experience hazardous oscillations due to ice-structure interaction when the spalling rate is at or less than the resonant frequency of the structure-ice system. Large scale structures, such as the Molikpaq caisson facility, are able to withstand considerable forces, however the vibrations caused by ice-structure interactions are dangerous for personnel and equipment, and may result in a risk against the structural integrity of the facility.
There are several prior art techniques for cutting ice. For example, U.S. Pat. No. 3,521,592 to Rosner et al. teaches a cutter mounted to a prow of a marine vessel with a plurality of rotary vertically extending ice engaging units, each unit presenting an array of radially extending ice chopping blades or cutters. The ice engaging units are desirably movable vertically for positioning for optimum efficiency.
There is a need for an efficient mechanism for improving protection of structures during ice-structure interactions.
Applicant has discovered that improved protection against ice-structure interactions can be provided by providing a horizontal spall initiator that extends substantially across the structure parallel to the plane of the ice sheet, between the top and bottom edges of a hard zone defined by the ice-structure interaction.
Accordingly, a method for protecting a structure from impact with ice is provided. The method involves providing a horizontal spall initiator extending from a wall of the structure a distance of 1 to 10 cm, the horizontal spall initiator being resilient to the ice impact, and having a blade width less than ½ a thickness of an expected hard zone of the ice; and situating the horizontal spall initiator at an elevation corresponding to the expected hard zone. The horizontal spall initiator may be provided by a continuous horizontal blade on the wall, or on a panel on the wall.
A profile of the at least one blade segment may have an aspect ratio of 2:1 to 1:1
The horizontal spall initiator may have a plurality of blade segments that are separated from each other to discontinuously define the horizontal spall initiator. For example, providing the horizontal spall initiator may involve providing a single blade segment on each of a plurality of panels, and aligning the panels' blade segments. Each single panel may provide a plurality of horizontal spall initiators at respective elevations. Each of the plurality of horizontal spall initiators may be defined by a plurality of blade segments. Separations between adjacent blade segments on the same row may be provided, and blade segments may be systematically aligned with separations in adjacent rows, to interleave blade segments of different elevations.
Situating the horizontal spell initiator may involve controlling an elevation of the panel with respect to the wall. Controlling the elevation of the panel may involve mounting the panel for sliding movement, the sliding movement being controlled by a mechanical system, hydrodynamic system, buoyant system or a combination of the above.
The wall may be a wall of a pillar, in which case the panel may be a part of a sleeve that surrounds the pillar, and the sleeve may be joined to the pillar in a revolute, or non-revolute fashion.
The horizontal spell initiator may be driven cyclically into the ice during an ice-structure interaction.
Also accordingly, a kit is provided, the kit comprising at least one of: material for producing a horizontal spall initiator on the wall; or a panel as described above, and instructions for using the material or panel in accordance with the method described above. If the kit includes a panel, the kit may further include a mounting system for mounting the panel to the wall. The mounting system may allow for varying an elevation of the horizontal spall initiator prior to encountering an ice floe, to align the horizontal spall initiator with the expected hard zone; or may provide a driver for driving the horizontal spall initiator into the ice during an ice-structure interaction. The mounting system may include one or more of a mechanical system, a hydrodynamic system, and buoyancy system for controlling the variation of the elevation. The panel may be a part of a sleeve for surrounding a pillar.
Also accordingly, an apparatus is provided for protecting a structure from impact with ice, the apparatus comprising: one or more panels for mounting to a wall of the structure, the panel alone, or panels in combination, providing an horizontal spell initiator extending across the wall, and projecting from a surface of the panel a distance of 1 to 10 cm, wherein the horizontal spall initiator is resilient to the ice impact, and has a blade width less than ½ a thickness of an expected hard zone of the ice; and a mounting system for retaining the panel to the wall and for controlling an elevation of the panel with respect to the wall.
The mounting system may include: a mechanical system, a hydrodynamic system, a buoyancy system, or a combination of the above for controlling the elevation; or a driver for driving the horizontal spall initiator into the ice during an ice-structure interaction.
If the wall is a wall of a pillar, the panel may be a part of a sleeve that surrounds the pillar, and the sleeve may be joined to the pillar in a revolute, or non-revolute fashion.
Further features of the invention will be described or will become apparent in the course of the following detailed description.
In order that the invention may be more dearly understood, embodiments thereof will now be described in detail by way of example, with reference to the accompanying drawings, in which:
a,b are schematic illustrations of a plurality of panels mounted to a wall by a winch system, collectively defining a horizontal spall initiator at a controlled elevation;
a-c schematically illustrate 3 panels having a plurality of horizontal spall initiators at respective elevations;
a is an image of a thin section the columnar ice taken cross cutting the columns;
b is an enlargement of a patch of the image of
a and 21b are frequency domain plots of the time series data of
Herein a technique for protecting a structure from an ice floe is described. An ice-structure interaction, herein, refers to a sheet of ice that is at least 0.2 m thick (typically 1-3 m), that moves in a direction perpendicular to the thickness towards a wall of the structure. The thickness is herein equated with the vertical direction, and if the sheet were to move vertically, as a result of a substantially non-vertical surface of the structure wall, substantially different deformation behaviors (flexure) would typically be exhibited by the ice sheet.
While the wall in
The blade need not extend very far from the surface of the wall, to protect the structure. In fact, a blade that projects from the surface by one 70th of the thickness of the ice sheet has been shown to work as a horizontal spall initiator. The blade may therefore be 1-10 cm deep. For particular sites expecting ice flows up to 3 m thick, a reasonable blade thickness would be just over 4 cm. A width of the blade (vertical extent of the blade section) should be less than ½ a thickness of an expected hard zone of the ice, otherwise it may be difficult to situate the blade within the hard zone reliably.
The horizontal spall initiator need not be defined by a continuous blade, as a plurality of blade segments that cover about 80% of the hard zone would be expected to be equivalent under all circumstances, if the 20% that had no protrusion were evenly separated along the hard zone. It is further expected that as much as 20% coverage, with 80% space in between, may yet provide enough protection and nucleate sufficient cracks to reduce peak loads on the wall sufficiently to reduce a surface area of the hard zone, resulting in a valuable reduction in induced oscillations of the structure during ice-structure interaction. Thus some spaced-apart blade segments within the hard zone would constitute a horizontal spall initiator, as the term is used herein.
It is believed that one and only one horizontal spall initiator should be in contact with the hard zone for the blade to be most effective. It is expected that two horizontal spall initiators both within the hard zone, may decrease efficiency of the spallation substantially. If there are a narrow range of elevations at which the ice can encounter the structure, and ice sheets are expected in a fairly narrow range of thicknesses, it may be desirable to use a single fixed horizontal blade as shown in
This may not be possible, given that the water level in some parts of the Arctic varies roughly by 2 m.
a,b illustrate a system of panels according to
One needs a reasonable idea of the ice sheet thickness in order to accurately position the horizontal spall initiator at the mid-height of the ice thickness where the hard zone is expected. Ice floes can be sensed from some distance (visually from the structure or from an aircraft) to allow for the positioning. A wide variety of sensors can be used as well, and such sensors may be included on the panels or otherwise on the wall or in the structure. One example is an underwater acoustic ranging system.
In one embodiment, the substantial normal forces on the panels during the interaction with the ice sheet, serves to lock the panels in place, to prevent vertical motion of the panels, throughout the interaction. In another embodiment the panels are movable vertically during the ice-structure interaction to improve an alignment of the blade segments of the horizontal spall initiator with the hard zone. This vertical motion during the interaction may be a part of a mechanical feedback produced by the ice sheet and structure system, or another sensor.
The depth of projection of the profile being 1-10 cm, at the outside, a base of the profile (a thickness where the blade meets the surface of the panel or wall), may advantageously be 1-20 cm, and the aspect ratio (base:depth) of the profile may preferably be 1:1 to 2:1, which is expected to be sufficient for commonly available strong and hard materials to provide low probability of the blade section being shorn off, bent/crumpled, or otherwise failing in flexural mode during ice-structure interaction. Other aspect ratios may be provided if the blade segments are able to withstand the ice-structure interaction forces without deforming (buckling, bending, folding, crushing, deflecting) or separating from the panel or wall (tearing, splitting or delaminating, etc.).
One difference between a jackup-type facility and a cylindrical member is that the triangular cross-section makes for a natural prismatic joint. It may not be desirable to allow a torsional load to be borne by the jackup-type leg, and features may be added to the cylindrical member to prevent revolution, so in either case the sleeve may be revolute or prismatically joined to the pillar.
Furthermore, although the horizontal spall initiator shown encircles the member, in an alternate embodiment the horizontal spall initiator could be provided to face an outside of the structure. In such an alternate embodiment, the sleeve may be revolute and orientable. For example, marine current may direct this orientation, using well known hydrodynamic surfaces, and contact with the ice sheet may prevent revolution of the sleeve. To accommodate a variation of the ice velocity with respect to the marine current, a further mechanism may be used, either prior to contact with the ice sheet, or during the contact, if the forces between the panel and ice can be overborne.
In this case the panel is preferably made of plastic, and is approximately neutrally buoyant. The panel has a suitably sized air chamber, or volume of buoyant material, at the bottom (although it could be anywhere underwater, in principle). There are two guide rods at the top of the panel and guide rings that are fixed to the wall of the structure. The panel is made of plastic because a steel panel would be so heavy that a very large buoyancy chamber would be required and it would stick out from the panel and cause torque about the horizontal axis and potential jamming of the guide rod system with the wall shown. However, in other applications it may be possible and convenient to use hollow metal structures, for example. The guide rod system can be at the top or bottom of the panel or at both the top and bottom. While the guide rod system is shown with numerous specific preferences, a wide variety of prismatic joints of various configurations could equally be employed.
It will be noted that any mechanism used to provide a panel in accordance with the enumerated embodiments should be designed to withstand wave splash and avoid freeze-in. Freeze-in may be avoided with resistive heating elements, adjacent to moving parts, for example. In some embodiments, shaping of the panels may reduce wave splash, if the current flow pattern is predictable and repetitive.
As noted above, the spall initiator should be generally horizontal, but does not require a continuous blade, to initiate horizontal spelling.
a) shows a panel with a multitude of identical horizontally-oriented blade segments. This configuration would probably be most suited to ice-structure interaction because the blade segments are horizontal and would tend to cause spelling in the upward and downward directions. The array spans roughly 3 m in the vertical direction so it can adequately handle tidal changes of approximately 2 m. Hence the hard zone region of the ice sheet would always be in contact with some blade section no matter what the tide height is. The blade segments that are in the crushed ice region of contact would cause little resistance to extrusion of the crushed ice because of their low profile, and therefore have little effect. The blade segments have a staggered pattern so that the next blade segments directly above or below any particular blade segment is 2 levels away. The two level space distance is chosen to be somewhat greater than the vertical width of the hard zone anticipated for the thickest ice sheet expected for that particular location (geographic region). The hard zone thickness is roughly 10% of the thickness of the ice sheet. Therefore no two blade segments at the same horizontal position would ever be encompassed by the hard zone, thereby avoiding confinement of hard zone portions between blade segments that could impede the desired spelling behavior.
b) shows a panel with a multitude of identical cross-shaped blade segments. This configuration is expected to work as well and possibly better than the panel in
c) is a simplification of the embodiment of
Any of the three panels shown in
Furthermore these blade-array types could be of similar value in the event of non-sheet ice-structure interaction such as when a small iceberg (berry bit, or growler) impacts a fixed or floating offshore structure. In that case the blade segments have the effect of reducing the overall peak load, similar to what is shown in the ice crushing experiments described herein below, and also of reducing the size of the hard zone so that the load is not as concentrated on structural components.
A wide variety of arrangements of blade segments can be envisaged, and each may work satisfactorily in a variety of situations. Depending on a degree of protection sought, a spacing between the blade segments may be relatively wide. If so, the protection will be suboptimal, but may provide for sufficient reduction in stresses during an ice floe-structure interaction to avoid damage and injury. Naturally, designs for specific installations will require simulation studies and empirical tests to ascertain the degree of protection afforded, which will depend largely on the structure to be protected and the anticipated ice floes.
While the illustrated cases above show fixed horizontal spall initiators, an array of horizontally driven and oriented horizontal spall initiators that would punch/run into the hard zone area of the ice contact region could be used to initiate/nucleate spall-creating fractures. Furthermore, the running of the horizontal spall initiators could be timed in such a way as to avoid simultaneous spelling across the structure face in favour of many smaller spalls spread out in time to reduce peak global loads. The drivers could be hydraulic, pneumatic, or mechanical, and the horizontal spall initiators could be driven independently or collectively. The amplitude of the thrusting horizontal spall initiator would be roughly the depth of the blades as described above. The horizontal spell initiators would preferably pass through apertures in the wall and or a panel having slits therefor.
A simple stationary configuration of a single blade on a flat metal plate was tested for ice crushing tests in Applicant's Cold Room facility. The idea was to crush five samples of ice against a plate with a blade on it and compare those results with those from another five crushing experiments using a flat plate without a blade. The two plates were made of aluminum and had identical characteristics other than that one of the plates had a blade on it. Dimensions of the plate with the blade (10×15×2.54 cm) on it, and the blade profile (triangular base=2 mm, height=1 mm) are shown in
A columnar-grained freshwater ice sheet, from which ice specimens were cut, was grown in a basin in the cold room. Columnar freshwater ice was chosen for the tests because it is fairly easy to grow and shape, and furthermore sea ice sheets also have columnar grains. The grain structure of the ice is shown in
The ice samples were initially brick-shaped, as viewed from above, when cut from the ice sheet. Each sample was mounted on edge and lengthwise in its holder. The edge of the brick-shape that projected out of the ice holders was given a rounded wedge shape.
The test setup is shown in
The drive mechanism used was a closed-loop hydraulically-driven load system (MTS™ Frame) and it ensured a constant rate of advance during the ice crushing experiments. Load was measured by means of a load cell positioned between the test frame crosshead and a top of the mirror housing. Load and displacement were recorded digitally at a sampling rate of approximately 6.1 kHz. A high speed imaging camera was used to capture images at a rate of 1500 images/s.
During the experiment, the crushing plate was pushed against the ice at a constant rate. Tests were conducted at −10° C. and the nominal crushing plate displacement rate was 10 mm/s. The ice was crushed to a depth of approximately 3.4 cm for all tests.
It has been observed that, for a blade to be effective, it must be positioned in the hard zone region of ice contact. High speed imaging observations of the ice contact zone, as viewed through the ice samples themselves, showed that for three of the tests where the plate with the blade was used, the hard zone region of the ice contact zone was not at the location of the blade, that is, the hard zone was for most of the test duration somewhere to either side of the blade and was therefore not influenced by the blade. This was caused by the high degree of unrealistic confinement of the ice attributable to the ice holder that would not be the case if, for example, the edge of an ice sheet was crushed against the plate. In that case, an average position of the hard zone would be expected to remain localized in the mid region of the sheet thickness over the time of the interaction, even if it does move somewhat during the interaction, as has been shown in real ice edge crushing experiments (e.g. Frederking, 2004; Määttänen et al., 2011; Sodhi at al., 2001; Takeuchi et al., 1997). Fortunately, for two of the experiments, the video records showed that the hard zone of the ice contact was in the blade region and consequently the load record was affected. The nature of the effect is best described by viewing the load record from a typical test (Test 1) without the blade and a load record from one of the tests with the blade where it was well-positioned relative to the hard zone of the ice contact (Test 4).
a and 21b are frequency domain plots of the same data.
The physical behaviour of the ice during the crushing is responsible for the load record characteristics in both cases. The key thing to note is that an ice spalling event is responsible for the sharp drop in load associated with any particular load sawtooth. In the case where no blade is present the spacing of the load sawteeth is such that there is significant buildup of elastic stress in the ice/apparatus system between spalling events, hence the load sawteeth have high amplitudes. In the case where the blade is present there are still spalling events occurring, and associated load sawteeth, however the frequency of the sawtooth pattern is much higher than in the previous case and there is consequently much less elastic stress build up in the ice/apparatus between the events. Hence the amplitudes of the sawteeth are very small and barely discernible compared to the ‘no-blade’ case. The effect of the blade is to initiate many more spalling events than would have occurred with a bladeless crushing plate. From previous experiments (Gagnon, 2008) it was observed that spading events initiate from the central region of the hard zones during ice crushing. In the present tests the blade accelerates the initiation of spalling events dramatically.
Statistics from the present tests indicated that the average loads over the durations of the tests were roughly the same regardless of the presence or absence of the blade. The effect of the blade is to dramatically increase the frequency of spalling events and in so doing reduce the size of the spalls and the associated amplitudes of the load sawteeth.
In summary, the blade effectively mitigates large-amplitude sawtooth loading by increasing the spalling rate and consequently reducing the sawtooth load amplitude. Note that the main characteristics of ice crushing behaviour apply to a wide range of scale size (Gagnon, 1999). Hence the type of blade effect observed in the present tests would be very beneficial in the case of a large offshore structure against which an ice sheet is moving and crushing, such as occurred with the Molikpaq structure in the Beaufort Sea in 1986. Very large oscillations of the structure occurred as the result of the sawtooth bad pattern that developed as the ice sheet advanced (Gagnon, 2012). We would expect that had there been a stationary blade, appropriately scaled, horizontally-oriented, spanning the width of the structure and positioned in the middle of the ice sheet thickness, that the large and dangerous spalling-induced oscillations of the structure would not have occurred.
References: The contents of the entirety of each of which are incorporated by this reference
Other advantages that are inherent to the structure are obvious to one skilled in the art. The embodiments are described herein illustratively and are not meant to limit the scope of the invention as claimed. Variations of the foregoing embodiments will be evident to a person of ordinary skill and are intended by the inventor to be encompassed by the following claims.