Part of the present invention was disclosed in a paper published in the Energy & Environmental Science (DOI: 10.1039/c9ee02324k) on 29 Nov. 2019. The paper is a grace period inventor-originated disclosure disclosed within one year before the effective filing date of this application.
The present disclosure generally relates to a laser-annealed perovskite film and a method for preparing the same.
Organic-inorganic hybrid perovskite solar cells (PSCs) have attracted tremendous attention in recent years due to their high power conversion efficiency (PCE) and low fabrication cost. The unique properties of the organic-inorganic hybrid perovskites, like the high light absorption coefficient, high carrier mobilities, small exciton binding energy and long carrier diffusion lengths, are responsible for the high photovoltaic performance of PSCs. Since the first report of PSCs with a PCE of 3.8% in 2009, the certified efficiency was improved rapidly to over 25% in the past decade.
The crystallinity of perovskite films has been found to be critical to the device performance. Perovskite films with larger grains normally have lower density of trap states and higher carrier mobilities, which can lead to reduced carrier recombination and enhanced photovoltaic performance of perovskite solar cells (PSCs).
The annealing conditions of perovskite films are detrimental to the growth of perovskite grains. However, it is challenging to precisely control the crystallization of perovskite films based on a conventional thermal annealing method. Besides, a thermal-annealing process is time-consuming and incompatible with low-temperature fabrication required by certain devices such as flexible PSCs on plastic substrates. Therefore, novel annealing approaches are desirable to overcome these limitations.
Laser-annealing techniques have been successfully used in semiconductor industry for the mass production of large-scale devices. They can be utilized for the treatment of various materials, like silicon, metal oxides and nanomaterials, and demonstrate numerous advantages over thermal annealing, including controllable crystallization, low-temperature processing, large-area fabrication and being a non-contact process. More importantly, a uniform annealing process can be achieved on large-area samples of arbitrary shapes by scanning the laser spot on their surfaces, which can hardly be realized with other heating methods. Complex patterns can be produced by scanning the laser spot in a programmable path with computer-aided designs. Furthermore, a suitable temperature gradient induced by localized laser-annealing can be favorable for crystal growth. Although some attempts of using laser to anneal perovskite films have been reported, no high-performance PSCs have been realized based on the technology until now. Besides, photonic flash annealing of perovskite films has been demonstrated by using white light or infrared light. However, these methods will induce high substrate temperatures, and the device efficiencies are even lower than those of the control devices.
A need therefore exists for an improved method for preparing a laser-annealed perovskite film that eliminates or at least diminishes the disadvantages and problems described above.
Provided herein is a method for preparing a laser-annealed perovskite film by one or more laser beams comprising: providing an as-deposited perovskite film having an amorphous phase and comprising a plurality of perovskite crystallites, each perovskite crystallite being surrounded by the amorphous phase; determining a light wavelength, at which a light absorbance ratio of the plurality of perovskite crystallites to the amorphous phase in a spectral region is larger than a threshold value, the threshold value being 80% of a largest value of the light absorbance ratio in the spectral region; selecting a wavelength of each laser beam to be the determined light wavelength such that the plurality of perovskite crystallites absorbs more energy from the one or more laser beams and attains higher temperature than the amorphous phase thereby inducing selective growth of the plurality of perovskite crystallites for improving crystallinity of the laser-annealed perovskite film and increasing an average grain size of the laser-annealed perovskite film; selecting a power and a scanning speed of each laser beam such that when an area of the as-deposited perovskite film is scanned by an individual laser beam with the selected wavelength, a surface temperature of the area is raised to a crystallization temperature of the as-deposited perovskite film for improving the crystallinity and increasing the average grain size; and scanning one or more surfaces of the perovskite film by the one or more laser beams with the selected wavelength, the selected power and the selected scanning speed for annealing the as-deposited perovskite film to crystallize the as-deposited perovskite film under the selective growth of the plurality of perovskite crystallites thereby forming the laser-annealed perovskite film such that when the laser-annealed perovskite film is used in a perovskite solar cell, photovoltaic performance of the perovskite solar cell is enhanced.
In certain embodiments, wherein the step of determining the light wavelength comprises: characterizing a sample of the as-deposited perovskite film with absorption spectroscopy for obtaining a first absorption spectrum; crystallizing the sample of the as-deposited perovskite film thereby forming a crystalline perovskite film; characterizing the crystalline perovskite film with absorption spectroscopy for obtaining a second absorption spectrum; determining a light absorbance ratio of the crystalline perovskite film to the sample of the as-deposited perovskite film in the spectral region based on the first absorbance spectrum and the second absorbance spectrum; and selecting the light wavelength, at which the determined light absorbance ratio of the crystalline perovskite film to the sample the as-deposited perovskite film in the spectral region is larger than the threshold value.
In certain embodiments, the crystalline perovskite film is formed by laser-annealing or thermal annealing.
In certain embodiments, the threshold value is 90% of the largest value.
In certain embodiments, the spectral region is between 300 nm and 800 nm.
In certain embodiments, each laser beam is a linear laser beam or a spot laser beam; and the selected scanning speed is controlled by a motorized stage.
In certain embodiments, the as-deposited perovskite film is prepared by a spin-coating method.
In certain embodiments, the as-deposited perovskite film consists of methylammonium lead iodide (MAPbI3) or a mixed perovskite material having a chemical formula of (CsPbI3)0.05(FAPbI3)0.95(MAPbBr3)0.05.
Provided herein is a method for preparing a laser-annealed perovskite film by one or more laser beams comprising: providing an as-deposited perovskite film having an amorphous phase and comprising a plurality of perovskite crystallites, each perovskite crystallite being surrounded by the amorphous phase; and scanning one or more surfaces of the as-deposited perovskite film by the one or more laser beams with a predetermined wavelength, a predetermined power and a predetermined scanning speed for annealing the as-deposited perovskite film to crystallize the as-deposited perovskite film thereby forming the laser-annealed perovskite film; wherein the predetermined wavelength is selected to be a light wavelength at which a light absorbance ratio of the plurality of perovskite crystallites to the amorphous phase in a spectral region is larger than a threshold value, the threshold value being 80% of a largest value of the light absorbance ratio in the spectral region such that the plurality of perovskite crystallites absorbs more energy from the one or more laser beams and attains higher temperature than the amorphous phase thereby inducing selective growth of the plurality of perovskite crystallites for improving crystallinity of the laser-annealed perovskite film and increasing an average grain size of the laser-annealed perovskite film; wherein the predetermined power and the predetermined scanning speed are selected such that when an area of the as-deposited perovskite film is scanned by an individual laser beam with the predetermined wavelength, a surface temperature of the area is raised to a crystallization temperature of the as-deposited perovskite film for improving the crystallinity and increasing the average grain size; and wherein the laser-annealed perovskite film is formed under the selective growth of the plurality of perovskite crystallites such that when the laser-annealed perovskite film is used in a perovskite solar cell, photovoltaic performance of the perovskite solar cell is enhanced.
In certain embodiments, each laser beam is a linear laser beam or a spot laser beam.
In certain embodiments, the spot laser beam has a spot size between 0.5 mm and 1.0 mm.
In certain embodiments, the linear laser beam is generated by a cylindrical convex lens and a laser generator.
In certain embodiments, each laser beam is generated by a laser generator.
In certain embodiments, the laser generator is mounted on a motorized stage for controlling the predetermined scanning speed.
Provided herein is a method for preparing a laser-annealed perovskite film by one or more laser beams comprising: providing an as-deposited perovskite film having an amorphous phase and comprising a plurality of perovskite crystallites, each perovskite crystallite being surrounded by the amorphous phase; and scanning one or more surfaces of the as-deposited perovskite film by the one or more laser beams with a predetermined wavelength, a predetermined power and a predetermined scanning speed for annealing the as-deposited perovskite film to crystallize the as-deposited perovskite film thereby forming the laser-annealed perovskite film; wherein the as-deposited perovskite film consists of MAPbI3 or a mixed perovskite material having a chemical formula of (CsPbI3)0.05(FAPbI3)0.95(MAPbBr3)0.05; wherein the predetermined wavelength is between 445 nm and 455 nm such that the plurality of perovskite crystallites absorbs more energy from the one or more laser beams and attains higher temperature than the amorphous phase thereby inducing selective growth of the plurality of perovskite crystallites for improving crystallinity of the laser-annealed perovskite film and increasing an average grain size of the laser-annealed perovskite film; wherein the predetermined power is between 145 mW and 155 mW and the predetermined scanning speed is between 20 mm/min and 30 mm/min such that when an area of the perovskite film is scanned by an individual laser beam with the predetermined wavelength, a surface temperature of the area is raised to a crystallization temperature of the as-deposited perovskite film for improving the crystallinity and increasing the average grain size; and wherein the laser-annealed perovskite film is formed under the selective growth of the plurality of perovskite crystallites such that when the laser-annealed perovskite film is used in a perovskite solar cell, photovoltaic performance of the perovskite solar cell is enhanced.
Provided herein is a laser-annealed perovskite film prepared by the method described above.
Provided herein is a perovskite solar cell comprising a laser-annealed perovskite film prepared by the method described above.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. Other aspects of the present invention are disclosed as illustrated by the embodiments hereinafter.
The appended drawings, where like reference numerals refer to identical or functionally similar elements, contain figures of certain embodiments to further illustrate and clarify the above and other aspects, advantages and features of the present invention. It will be appreciated that these drawings depict embodiments of the invention and are not intended to limit its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been depicted to scale.
As used herein in the specification and appended claims, the term “avoid” or “avoiding” refers to any method to partially or completely preclude, avert, obviate, forestall, stop, hinder or delay the consequence or phenomenon following the term “avoid” or “avoiding” from happening. The term “avoid” or “avoiding” does not mean that it is necessarily absolute, but rather effective for providing some degree of avoidance or prevention or amelioration of consequence or phenomenon following the term “avoid” or “avoiding”.
It will be apparent to those skilled in the art that modifications, including additions and/or substitutions, may be made without departing from the scope and spirit of the invention. Specific details may be omitted so as not to obscure the invention; however, the disclosure is written to enable one skilled in the art to practice the teachings herein without undue experimentation.
The present disclosure provides a laser-annealed perovskite film and a method for preparing a laser-annealed perovskite film by laser beam scanning. The laser-annealing process is optimized by tuning the laser scanning conditions, including laser wavelength, laser power and scanning speed. The laser-annealed perovskite films demonstrate larger grain sizes than thermal-annealed perovskite films, which can be attributed to the temperature gradient generated between perovskite crystallites and the amorphous components around them due to different light absorption coefficients of the two phases. Under the optimum conditions, the average power conversion efficiency (PCE) of the devices is relatively improved for about 20% in comparison with the control devices prepared by thermal annealing according to certain embodiments. By using a linear laser beam, large-area devices can be prepared with a high speed, which paves a way for the mass production of PSCs at a low temperature.
In certain embodiments, the step of determining the light wavelength comprises: characterizing a sample of the as-deposited perovskite film with absorption spectroscopy for obtaining a first absorption spectrum; crystallizing the sample of the as-deposited perovskite film thereby forming a crystalline perovskite film; characterizing the crystalline perovskite film with absorption spectroscopy for obtaining a second absorption spectrum; determining a light absorbance ratio of the crystalline perovskite film to the sample of the as-deposited perovskite film in the spectral region based on the first absorbance spectrum and the second absorbance spectrum; and selecting the light wavelength, at which the determined light absorbance ratio of the crystalline perovskite film to the sample the as-deposited perovskite film in the spectral region is larger than the threshold value.
In certain embodiments, the crystalline perovskite film is formed by laser-annealing or thermal annealing.
In certain embodiments, the threshold value is 95% of the largest value, 90% of the largest value, or 85% of the largest value.
In certain embodiments, the spectral region is between 300 nm and 800 nm, or 350 nm or 700 nm.
In certain embodiments, each laser beam is a linear laser beam or a spot laser beam; and the scanning speed is controlled by a motorized stage.
In certain embodiments, the as-deposited perovskite film consists of methylammonium lead iodide (MAPbI3) or a mixed perovskite material having a chemical formula of (CsPbI3)0.05(FAPbI3)0.95(MAPbBr3)0.05.
In certain embodiments, the predetermined wavelength is selected to be a light wavelength at which a light absorbance ratio of the plurality of perovskite crystallites to the amorphous phase in a spectral region is larger than a threshold value, the threshold value being 80% of a largest value of the light absorbance ratio in the spectral region such that the plurality of perovskite crystallites absorbs more energy from the one or more laser beams and attains higher temperature than the amorphous phase thereby inducing selective growth of the plurality of perovskite crystallites for improving crystallinity of the laser-annealed perovskite film and increasing an average grain size of the laser-annealed perovskite film; the predetermined power and the predetermined scanning speed are selected such that when an area of the as-deposited perovskite film is scanned by an individual laser beam with the predetermined wavelength, a surface temperature of the area is raised to a crystallization temperature of the as-deposited perovskite film for improving the crystallinity and increasing the average grain size; and the laser-annealed perovskite film is formed under the selective growth of the plurality of perovskite crystallites such that when the laser-annealed perovskite film is used in a perovskite solar cell, photovoltaic performance of the perovskite solar cell is enhanced.
In certain embodiments, the as-deposited perovskite film consists of MAPbI3 or a mixed perovskite material having a chemical formula of (CsPbI3)0.05(FAPbI3)0.95(MAPbBr3)0.05; the predetermined wavelength is between 445 nm and 455 nm such that the plurality of perovskite crystallites absorbs more energy from the one or more laser beams and attains higher temperature than the amorphous phase thereby inducing selective growth of the plurality of perovskite crystallites for improving crystallinity of the laser-annealed perovskite film and increasing an average grain size of the laser-annealed perovskite film; the predetermined power is between 145 mW and 155 mW and the predetermined scanning speed is between 20 mm/min and 30 mm/min such that when an area of the as-deposited perovskite film is scanned by an individual laser beam with the predetermined wavelength, a surface temperature of the area is raised to a crystallization temperature of the as-deposited perovskite film for improving the crystallinity and increasing the average grain size; and the laser-annealed perovskite film is formed under the selective growth of the plurality of perovskite crystallites such that when the laser-annealed perovskite film is used in a perovskite solar cell, photovoltaic performance of the perovskite solar cell is enhanced.
In certain embodiments, each laser beam is a linear laser beam or a spot laser beam.
In certain embodiments, the spot laser beam has a spot size between 0.5 mm and 1.0 mm.
In certain embodiments, the linear laser beam is generated by a cylindrical convex lens and a laser generator.
In certain embodiments, each laser beam is generated by a laser generator.
In certain embodiments, the laser generator is mounted on a motorized stage for controlling the predetermined scanning speed.
The surface temperature distribution of a perovskite film was monitored by an infrared thermal imager during the laser annealing process (wavelength: 450 nm).
In addition to the annealing of as-deposited perovskite films, the laser scanning system can be used for precisely patterning crystalline perovskite films. As shown in
To better understand the laser-annealing effect, UV-visible absorption spectra of the as-deposited and laser-annealed perovskite films were characterized, as presented in
Notably, the crystallinity of the laser-annealed perovskite films is closely related to the laser wavelength. The average grain sizes were different when three different lasers (wavelength: 405 nm, 450 nm and 660 nm) were used in the annealing processes and 450-nm laser led to the largest average grain size of ˜476 nm (See Table 2). This effect can be attributed to the different light absorption coefficients of the perovskite films at different wavelengths. It is noteworthy that the absorbance ratio of the two absorption spectra shown in
The influence of scanning speed and laser output power on the morphology of the perovskite films was studied. For the fixed power (150 mW) of the laser, the grain size increased with the decrease of scanning speed and then decreased when the speed was less than 25 mm/min (see
PSCs 160 were prepared with a device configuration of glass/FTO/compact TiO2 (c-TiO2)/mesoporous TiO2 (mp-TiO2)/perovskite 161/spiro-OMeTAD/Au, as shown in
For the champion device, a steady-state efficiency of 20.20% was achieved at the maximum power point of 0.96 V (See
The influences of the laser scanning speeds and laser output power on the device performance were investigated (with laser wavelength: 450 nm) (See
To gain a deeper insight into the nature of the outstanding photovoltaic performance of the PSCs prepared by laser-annealing approach, steady-state and time-resolved photoluminescence (PL) measurements of the perovskite films prepared at different conditions were performed, as shown in
Electrochemical impedance spectroscopy (EIS) measurements of the PSCs were performed under light illumination of 100 mW/cm2.
The long-term stability of the PSCs fabricated by laser-annealing and thermal-annealing processes were investigated. The encapsulated devices were kept in air with a relative humidity ˜30% for stability study. J-V curves of the devices were characterized for every 240 h. The statistical data of the PCEs after degradation for 1200 h was shown in
To realize faster laser annealing of perovskite films, linear laser beams were used according to certain embodiments, which were generated by introducing a cylindrical convex lens.
In addition to the MAPbI3-based PSCs, (CsPbI3)0.05(FAPbI3)0.95(MAPbBr3)0.05 mixed PSCs were also prepared by using laser-annealing approach. The as-deposited mixed perovskite films were annealed by scanning laser beams with wavelengths of 405 nm, 450 nm or 660 nm. The surface temperature distribution of the mixed perovskite film was monitored by the infrared thermal imager (See
The quality of the perovskite films can be reflected by the Urbach energy (Eu), which is normally related to the impurities, ionic disorder and atomic vibrational fluctuations in the films. The Urbach energy were calculated according to the EQE spectra of the best MAPbI3 and mixed PSCs (See
Besides, the device stability of the mixed PSCs was tested under both dark and light illumination conditions (See
In accordance with certain embodiments, an ultrafast laser annealing approach is developed for the preparation of both perovskite films and mixed perovskite films at room temperature. Perovskite films can be crystalized under high-intensity laser in a few seconds and the average grain size is controlled by tuning the laser wavelength, scanning speed and laser power. Under optimum conditions, high-quality perovskite films with good crystallinity, preferred orientation and low density of defects are fabricated. The different light absorption coefficients in perovskite crystallites and amorphous phases can induce temperature gradient at the boundaries of perovskite crystallites under the laser annealing. The temperature gradient can act as a driving force for the crystallization of perovskite crystallites and lead to larger grain sizes than the conventional thermal annealing method. Furthermore, a linear laser beam is used to achieve a fast annealing process in a large area, which is highly compatible with the mass production of PSCs.
The devices based on the present laser-annealed perovskite films are more stable due to the high crystallinity of the perovskite films. Compared with the conventional technology, the present laser-annealing method consumes less time and power, while maintaining high solar cell efficiency, thus, the devices are low cost in comparison with the existing approaches. In addition, this laser-scanning method is more accurate and reliable for the controllable growth of perovskite films. Furthermore, based on the present laser-annealed perovskite films, planar device structure (e.g., FTO/SnO2/Perovskite/spiro-OMeTAD/Au) may be used to replace the mesoporous structure, in order to simplify the device preparation process.
Although the invention has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this invention. Accordingly, the scope of the invention is intended to be defined only by the claims which follow.
This application claims the benefit of U.S. Provisional Patent Application No. 62/949,475, filed on Dec. 18, 2019, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62949475 | Dec 2019 | US |