The present application claims priority from Japanese Patent Application No. 2011-237484 filed Oct. 28, 2011.
The present disclosure relates to laser apparatuses.
The miniaturization and increased levels of integration of semiconductor integrated circuits have led to a demand for increases in the resolutions of semiconductor exposure apparatuses (hereinafter, referred to as “exposure apparatuses”). Accordingly, advances are being made in the reduction of the wavelengths of light emitted from exposure light sources. Gas laser apparatuses are being used as exposure light sources instead of conventional mercury lamps. At present, a KrF excimer laser apparatus that outputs ultraviolet light at a wavelength of 248 nm and an ArF excimer laser apparatus that outputs ultraviolet light at a wavelength of 193 nm are used as gas laser apparatuses for exposure.
Immersion exposure, in which a gap between an exposure lens of an exposure apparatus and a wafer is filled with a liquid to change the refractive index so that the apparent wavelength of an exposure light source is reduced, has been researched as a next-generation exposure technique. In the case where immersion exposure is carried out using an ArF excimer laser apparatus as the exposure light source, the wafer can be irradiated with ultraviolet light at a wavelength of 134 nm within the liquid. This technique is called “ArF immersion exposure” (or “ArF immersion lithography”).
The spontaneous oscillation widths of a KrF excimer laser apparatus and an ArF excimer laser apparatus are relatively wide to be approximately 350 to 400 pm. Therefore, if a projection lens is used in an exposure apparatus, chromatic aberration occurs and consequently the resolution is caused to drop in some case. Accordingly, it is necessary to narrow the spectral bandwidth (spectrum width) of the laser beam emitted from a gas laser apparatus until the chromatic aberration becomes small enough to be ignored. In recent years, a line narrow module having a line narrowing element (an etalon, a grating or the like) has been provided within a laser resonator of a gas laser apparatus so as to narrow the spectrum width. A laser apparatus in which the spectrum width is narrowed in the manner described above is called a line narrow laser apparatus.
A laser apparatus according to an aspect of the present disclosure may include: a laser oscillator capable of tuning a spectral bandwidth of a laser beam to be outputted therefrom; a spectrum detecting unit that detects a spectrum of the laser beam outputted from the laser oscillator; and an attenuation unit capable of regulating light intensity of the laser beam that enters the spectrum detecting unit.
Exemplary embodiments of the present disclosure will be described hereinafter with reference to the appended drawings.
Embodiments of the present disclosure will be described in detail hereinafter with reference to the drawings. The embodiments described hereinafter indicate examples of the present disclosure, and are not intended to limit the content of the present disclosure. Furthermore, not all of the configurations and operations described in the embodiments are required configurations and operations of the present disclosure. Note that identical constituent elements will be given identical reference numerals, and redundant descriptions thereof will be omitted.
In the following descriptions, the embodiments will be explained according to the order of the following table of contents.
3. Laser Apparatus with Variable Spectral Bandwidth for Exposure Apparatus
3.1 Configuration
3.2 Operations
3.3 Effect
3.4 Flowchart
4.1 Rotation-Type Variable Attenuator
4.2 Slide-Type Variable Attenuator
4.3 Incident Angle Adjusting-Type Variable Attenuator
4.4 Incident Angle Adjusting-type Variable Attenuator
5.1 Configuration
5.2 Operations
5.3 Effect
6.1 Wave-Front Tuning Mechanism Separated from Output Coupling Mirror
6.2 Wave-Front Tuning Mechanism Integrated with Output Coupling Mirror
7.1 Magnification Adjusting Unit Including Prism Switching Mechanism
7.2 Magnification Adjusting Unit Including Prism Rotation Mechanism
8.1 Power Amplifier with Excimer Gas as Gain Medium
8.2 Power Oscillator with Excimer Gas as Gain Medium
9.1 Monitor Etalon Spectroscope
9.2 Grating Spectroscope
In order to expose various kinds of mask patterns, an ultraviolet light laser apparatus for an exposure apparatus is required to output the laser beams each having a spectral bandwidth that appropriately corresponds to each of the mask patterns. In this case, each of the spectral bandwidths outputted from the laser apparatus is needed to be precisely detected. Accordingly, the following embodiments may include a variable attenuator that regulates light intensity or peak intensity of a laser beam which is incident on an image sensor. Using the variable attenuator mentioned above makes it possible to regulate the peak intensity detected by the image sensor even in the case where the spectral bandwidth largely changes. As a result, even if the spectral bandwidth largely changes, desired precision of detection of the spectral bandwidth and a center wavelength can be maintained.
Terms used in the present disclosure are defined as follows. “Upstream side” is a side toward a light source along an optical path of a laser beam. Meanwhile, “downstream side” is a side toward an exposure apparatus along the optical path of the laser beam. “Prism” is an object that is formed in a triangle pole or triangle pole-like shape and capable of transmitting light including a laser beam. The top face and bottom face of a prism are formed in a triangle or triangle-like shape. The three faces that intersect with the top face and the bottom face at approximately 90 degrees are each called a “lateral face”. In the case of a right-angle prism, among these lateral faces, a face that does not intersect at 90 degrees with the other two faces is called a “slanted face”. It is to be noted that a prism whose shape is deformed by cutting lateral edges thereof or the like can be also included in the prism discussed in this description. “Optical axis” may be an axis that passes through approximately the center of the beam cross-section of a laser beam along a travelling direction of the laser beam.
3. Laser Apparatus with Variable Spectral Bandwidth for Exposure Apparatus
A laser apparatus according to a first embodiment of the present disclosure will be described in detail hereinafter with reference to the drawings.
As shown in
The controller 10 may control the overall laser apparatus 100. The controller 10 may be connected with the master oscillator system 20, the amplifying apparatus 50, the spectral detector 60, and the shutter mechanism 70. Further, the controller 10 may be connected to a controller 81 of an exposure apparatus 80.
The master oscillator system 20 may output a laser beam L1. The laser beam L1 may be a pulsed beam of light. The master oscillator system 20 may include a line narrow module 30, an amplifier 23, and an output coupling mirror 21. The line narrow module 30 may include a magnification adjusting unit 32 and a grating 31. The grating 31 and the output coupling mirror 21 may form an optical resonator. The grating 31 may function as a wavelength selection unit of the laser beam L1. The output coupling mirror 21 may function as an output terminal of the laser beam L1 in the master oscillator system 20.
The amplifier 23, when in an excited state, may amplify a laser beam L1 that travels in the optical resonator. The magnification adjusting unit 32 may enlarge or reduce the beam cross-section of the laser beam L1 that travels in the optical resonator. Through this, the spectral bandwidth of the laser beam L1 can be tuned. The master oscillator system 20 may further include a wave-front tuning unit 22. The wave-front tuning unit 22 may tune a wave-front of the laser beam L1 that travels in the optical resonator. By tuning the wave-front of a laser beam, the spectral bandwidth of the laser beam can be tuned. The amplifier 23, the wave-front tuning unit 22 and the magnification adjusting unit 32 may operate under the control from the controller 10.
The optical systems such as the highly reflective mirrors 41 and 42 may be disposed on an optical path between the master oscillator system 20 and the amplifying apparatus 50. The amplifying apparatus 50 may amplify the laser beam L1 that has entered the amplifying apparatus 50 via the optical systems. The amplifying apparatus 50 may include an excimer gas or the like inside thereof and make the gas to be in an excited state by discharge so as to use it as a gain medium. The amplifying apparatus 50 may operate under the control from the controller 10.
The spectral detector 60 may be disposed on an optical path downstream of the amplifying apparatus 50. The spectral detector 60 may include a beam splitter 61, an attenuation unit 62, and a spectrum detecting unit 63. The beam splitter 61 may be disposed on an optical path of the laser beam L1 outputted from the amplifying apparatus 50.
The attenuation unit 62 may be disposed on an optical path of the laser beam L1 split by the beam splitter 61. The attenuation unit 62 may include a variable attenuator and a movement mechanism, which will be described later (for example, see
The spectrum detecting unit 63 may detect a spectrum of the laser beam L1 that has passed through the attenuation unit 62. The spectrum detecting unit 63 may output the detected result of the spectrum of the laser beam L1 to the controller 10.
The shutter mechanism 70 may be disposed on an optical path downstream of the spectral detector 60. The shutter mechanism 70 may include a shutter 71 and a driving mechanism 72. The driving mechanism 72 may push/pull the shutter 71 to/from an optical path of the laser beam L1. The driving mechanism 72 may operate under the control from the controller 10. The laser beam L1 that has passed through the shutter mechanism 70 with the shutter 71 being opened may be outputted to the exposure apparatus 80.
Next, an overview of operations of the laser apparatus 100 shown in
The controller 10 may drive the amplifying apparatus 50 into an excited state in synchronization with a timing at which a laser beam L1 outputted from the master oscillator system 20 enters the amplifying apparatus 50. Through this, the laser beam L1 outputted from the master oscillator system 20 can be amplified by the amplifying apparatus 50.
The amplified laser beam L1 may enter the beam splitter 61 of the spectral detector 60. The laser beam L1 split by the beam splitter 61 may pass through the attenuation unit 62. The attenuation unit 62 may regulate the light intensity or peak intensity of the laser beam L1 passing therethrough in accordance with the spectral bandwidth of the laser beam L1. The spectral detector 60 may detect the spectral bandwidth of the laser beam L1 having experienced the above intensity regulation. The detected spectral bandwidth may be sent to the controller 10. The controller 10 may perform feedback control on at least one of the wave-front tuning unit 22 and the magnification adjusting unit 32 so that the detected spectral bandwidth comes closer to the target spectral bandwidth. Further, the controller 10 may perform feedback control on the attenuation unit 62 in accordance with the detected spectral bandwidth.
According to the above description, the attenuation rate of the attenuation unit 62 can be tuned in response to a change of spectral bandwidth. Therefore, it is possible to stabilize light intensity or peak intensity of a laser beam L1 that enters the spectrum detecting unit 63. For example, in order to cause the peak intensity of the laser beam L1 that enters the spectrum detecting unit 63 to fall within a specified dynamic range, the light intensity or the peak intensity of the laser beam L1 can be regulated. Consequently, even if the spectral bandwidth is largely changed, the spectral bandwidth, the center wavelength and the like can be detected with high precision within the dynamic range.
Next, operations of the laser apparatus 100 according to the first embodiment will be described in detail referring to the drawings. Note that hereinafter, the operations thereof will be explained through operations of the controller 10.
If the change instruction has been received (step S101; YES), the controller 10 may execute an adjustment oscillation subroutine (step S102), thereafter may proceed to step S103. An operation that regulates the peak intensity of a laser beam L1 entering the spectrum detecting unit 63 in order for the peak intensity thereof to fall within a predetermined dynamic range, maybe included in the adjustment oscillation subroutine. Meanwhile, if the change instruction has not been included (step S101; NO), the controller 10 may directly proceed to step S103.
In step S103, the controller 10 may drive the master oscillator system 20 and the amplifying apparatus 50 so as to output the laser beam L1. Next, the controller 10 may measure a spectrum of the laser beam L1 outputted in step S103 using the spectral detector 60 (step S104). The measurement result may include information of a center wavelength λ and peak intensity I. Subsequently, the controller 10 may determine from the measurement result of the spectrum whether or not the peak intensity I of the laser beam L1 is included in a predetermined dynamic range (Ilower<I<Iupper) (step S105). The predetermined dynamic range may be a range where, for example, detection precision which is easy to be used can be obtained based on a sensitivity characteristic of the spectrum detecting unit 63.
If the peak intensity I of the laser beam L1 is included in the predetermined dynamic range (step S105; YES), the controller 10 may determine whether or not the peak intensity I is included in an attenuation-tuning unnecessary range (step S106). The attenuation-tuning unnecessary range may be a range in which the attenuation unit 62 is not needed to be tuned for the peak intensity I of the laser beam L1. For example, with a target peak intensity Itarget set as a reference value, a range of the target peak intensity Itarget±α may be defined as the attenuation-tuning unnecessary range.
The value a that defines the width of the attenuation-tuning unnecessary range may be predetermined. In this case, the value α may be stored in the storage unit 11. The value a may be predetermined based on, for example, the sensitivity characteristic, resolution or the like of the spectrum detecting unit 63. The determination processing in step 106 may be executed for each pulse or an average value of a plurality of pulses (for example, average value of 100 pulses or 1,000 pulses).
If the peak intensity I is within the attenuation-tuning unnecessary range (step S106; YES), the controller 10 may return to step S101 and execute the subsequent processings therefrom. On the other hand, if the peak intensity I is out of the attenuation-tuning unnecessary range (step S106; NO), the controller 10 may calculate a difference ΔI between the measured peak intensity I and the target peak intensity Itarget (step S107). Next, the controller 10 may drive the attenuation unit 62 to regulate the light intensity of the laser beam L1 that enters the spectrum detecting unit 63 so that the calculated difference ΔI becomes smaller (step S108). Subsequently, the controller 10 may check a position X of the variable attenuator (step S109). The position X of the variable attenuator may be calculated from a control amount given to the attenuation unit 62 or detected by a positioning sensor or the like installed in the movement mechanism.
Next, the controller 10 may determine whether or not the position X of the variable attenuator is within a usable range (Xlower<X<Xupper) (step S110). If the variable attenuator is within the usable range (step S110; YES), the controller 10 may return to step S101 and execute the subsequent processings therefrom.
On the other hand, in the case where the variable attenuator is out of the usable range (step S110; NO), the controller 10 may determine that the peak intensity I cannot be controlled by the attenuation unit 62 (step S111). Next, the controller 10 may give a warning that the attenuation unit 62 cannot be tuned to an operator of the laser apparatus 100 or other members (step S112). Thereafter, the controller 10 may return to step S101 and execute the subsequent processings therefrom. In this manner, even in the case where the detected peak intensity of the laser beam L1 cannot be regulated so as to make it in a desired dynamic range, as long as the peak intensity is within a measurable range, the detected peak intensity is not treated as an error and the operation may be continued.
Meanwhile in the determination at step S105, if the peak intensity I of the laser beam L1 is not included in the predetermined dynamic range (step S105; NO), the controller 10 may determine that the peak intensity I is erroneous (step S113). Next, the controller 10 may stop the operation by interlock judging that the laser apparatus 100 is in an inoperable state (step S114). Thereafter, the controller 10 may stand by until the error disappears (step S115; NO). In this state, it is desirable to remove a cause of the error of the peak intensity I. An operator or other members may remove the cause of the error, or the controller 10 may operate individual components of the laser apparatus using a self-diagnostic function so as to find and remove the cause of the error. When it becomes possible to remove the error, the operator of the laser apparatus 100 or other members may input an error-removing signal to the controller 10 from exterior. Alternatively, the controller 10 itself may determine to remove the erroneous state based on drive information or the like held inside thereof. When the error has disappeared (step S115; YES), the controller 10 may release the interlock (step S116). Thereafter, the controller may return to step S101 and execute the subsequent processings therefrom. The operation shown in
Next, the controller 10 may make the master oscillator system 20 start an operation of laser oscillation in which the laser beam L1 is outputted at a predetermined repetition rate (step S124). At this time, the amplifying apparatus 50 may be driven as well. Subsequently, the controller 10 may measure a spectrum of the laser beam L1 outputted in step S124 using the spectral detector 60 (step S125). The spectrum measurement result may include information of the center wavelength λ and peak intensity I. Then, the controller 10 may determine whether or not the peak intensity I of the laser beam L1 is included in the attenuation-tuning unnecessary range (Itarget−α<I<Itarget+α) from the spectrum measurement result (step S126). This determination processing may be executed for each pulse or an average value of a plurality of pulses (for example, average value of 100 pulses or 1,000 pulses).
If the peak intensity I is within the attenuation-tuning unnecessary range (step S126; YES), the controller 10 may make the master oscillator system 20 stop the laser oscillation at the predetermined repetition rate (step S127). Next, the controller 10 may notify the exposure apparatus controller 81 of the completion of preparation for the exposure (step S128). Subsequently, the controller 10 may drive the shutter mechanism 70 to make the optical path of the laser beam L1 communicate with the exposure apparatus (step S129). Thereafter, the controller 10 may return to the operation shown in
On the other hand, if the peak intensity I is out of the attenuation-tuning unnecessary range (step S126; NO), the controller 10 may calculate a difference ΔI between the measured peak intensity I and the target peak intensity Itarget (step S130). Next, the controller 10 may drive the attenuation unit 62 to regulate the light intensity of the laser beam L1 that enters the spectrum detecting unit 63 so that the calculated difference ΔI becomes smaller (step S131). Subsequently, the controller 10 may check a position X of the variable attenuator (step S132). The position X of the variable attenuator may be calculated from a control amount given to the attenuation unit 62 or detected by the positioning sensor or the like installed in the movement mechanism.
Next, the controller 10 may determine whether or not the position X of the variable attenuator is within the usable range (Xlower<X<Xupper) (step S133). If the variable attenuator is within the usable range (step S133; YES), the controller 10 may return to step S125 and execute the subsequent processings therefrom.
On the other hand, in the case where the variable attenuator is out of the usable range (step S133; NO), the controller 10 may determine that the peak intensity I cannot be controlled by the attenuation unit 62 (step S134). Next, the controller 10 may give a warning that the attenuation unit 62 cannot be tuned to the operator of the laser apparatus 100 or other members (step S135).
Next, the controller 10 may determine from the spectrum measurement result obtained in step S125 whether or not the peak intensity I of the laser beam I is included in the predetermined dynamic range (Ilower<I<Iupper) (step S136). If the peak intensity I of the laser beam L1 is included within the predetermined dynamic range (step S136; YES), the controller 10 may go to step S127 and execute the subsequent processings therefrom.
On the other hand, if the peak intensity I of the laser beam L1 is not included in the predetermined dynamic range (step S136; NO), the controller 10 may determine that the peak intensity I is erroneous (step S137). Next, the controller 10 may stop the operation by the interlock judging that the laser apparatus 100 is in an inappropriate operation state (step S138). Thereafter, the controller 10 may stand by until the error disappears (step S139; NO). In this state, it is desirable to remove a cause of the error of the peak intensity I. The operator or other members may remove the cause of the error, or the controller 10 may operate the individual components of the laser apparatus using the self-diagnostic function so as to find and remove the cause of the error. When it becomes possible to remove the error, the operator of the laser apparatus 100 or other members may input a signal for removing the error from exterior, or the controller 10 itself may determine to remove the error based on the drive information or the like held inside thereof. When the error has disappeared (step S139; YES), the controller 10 may release the interlock (step S140). Thereafter, the controller 10 may return to step S122 and execute the subsequent processings therefrom.
Next, the controller 10 may calculate a ratio A1 of target spectral bandwidths before and after the change thereof (step S152). The ratio A1 is calculated by a formula A1=Δλt/Δλt0, where Δλt0 is a target spectral bandwidth before the change and Δλt is a target spectral bandwidth after the change. Further, the controller 10 may calculate a ratio A2 of target pulse energies before and after the change thereof (step S153). The ratio A2 may be calculated by a formula A2=Et/Et0, where Et0 is a target pulse energy before the change and Et is a target pulse energy after the change.
Next, the controller 10 may calculate a target transmittance Tt of the attenuation unit 62 from the calculated ratios A1 and A2 (step S154). The target transmittance Tt may be calculated by a formula Tt=T0×(A1/A2), for example.
Then, the controller 10 may tune the attenuation unit 62 so that the transmittance of the attenuation unit 62 becomes the target transmittance Tt (step S155). Subsequently, the controller 10 may substitute the target spectral bandwidth after the change Δλt for the present target spectral bandwidth Δλt0 (Δλt0=Δλt), and also substitute the target pulse energy after the change Et for the present target pulse energy Et0 (Et0=Et) (step S156). Thereafter, the controller 10 may return to the operation shown in
Through the operations described above, the peak intensity of a laser beam L1 that enters the spectrum detecting unit 63 can be regulated so as to fall within a predetermined dynamic range. As a result, the spectral bandwidth of the laser beam L1 can be measured more accurately. This makes it possible to tune the spectral bandwidth of the laser beam L1 to a target spectral bandwidth in a more stabilized manner.
Hereinafter, specific examples of the attenuation unit 62 according to the above-described embodiment will be explained.
As shown in
As shown in
A laser beam L1 split by the beam splitter 61 may enter the variable attenuator 621 of the attenuation unit 620. The variable attenuator 621 maybe tilted relative to an incident axis of the laser beam L1. The movement mechanism 622 may change the incident position of the laser beam L1 on the variable attenuator 621 by rotating the variable attenuator 621 under the instruction of the controller 10. In this description, an amount of rotation of the variable attenuator 621 corresponds to an amount of displacement from a present position or a reference position of the attenuator. The movement mechanism 622 may rotate the variable attenuator 621 without changing the incident angle of the laser beam L1. A clean motor, an ultrasonic motor or the like that is capable of suppressing generation of contaminants may be used in the movement mechanism 622.
The laser beam L1 that has passed through the variable attenuator 621 may enter the spectrum detecting unit 63. The spectrum detecting unit 63 may measure a spectrum of the attenuated laser beam L1. The measurement result of the spectrum maybe inputted to the controller 10.
The laser beam L1 that has reflected off the variable attenuator 621 may be incident on the beam dumper 64. The beam dumper 64 may absorb the incident laser beam L1. A cooling system (not shown) may be installed in the beam dumper 64.
As shown in
The variable attenuator 631 may be formed in a rectangular plate shape as shown in
The laser beam L1 split by the beam splitter 61 may enter the variable attenuator 631 of the attenuation unit 630. The variable attenuator 631 may be tilted relative to the incident axis of the laser beam L1. The movement mechanism 632 may change the incident position of the laser beam L1 on the variable attenuator 631 by sliding the variable attenuator 631 under the instruction of the controller 10. In this description, an amount of sliding of the variable attenuator 631 corresponds to an amount of displacement from a present position or a reference position of the attenuator. The movement mechanism 632 may slide the variable attenuator 631 without changing the incident angle of the laser beam L1. A clean motor, an ultrasonic motor or the like that is capable of suppressing generation of contaminants may be used in the movement mechanism 632.
The laser beam L1 that has passed through the variable attenuator 631 may enter the spectrum detecting unit 63. The laser beam L1 that has reflected off the variable attenuator 631 may be incident on the beam dumper 64.
As shown in
The variable attenuator 641 may include a transparent substrate 642 and a dielectric multilayer film 643. The transparent substrate 642 may transmit a laser beam L1. The dielectric multilayer film 643 may be formed on a surface of the transparent substrate 642 on which the laser beam L1 is incident. The dielectric multilayer film 643 may have a position-independent uniform reflectance. However, the dielectric multilayer film 643 may be configured so that the transmittance thereof varies depending on an incident angle of the laser beam L1. The rotation mechanism 644 may rotate the variable attenuator 641 so as to change an incident angle e of the laser beam L1. Through this, the transmittance can be varied depending on the incident angle θ of the laser beam L1.
The laser beam L1 split by the beam splitter 61 may enter the variable attenuator 641 of the attenuation unit 640. The rotation mechanism 644 may change the incident angle θ of the laser beam L1 to the variable attenuator 641 by changing the tilt of the incident surface of the variable attenuator 641 under the instruction of the controller 10. In this description, an amount of change in the tilt of the incident surface of the variable attenuator 641 corresponds to an amount of displacement from a present position or a reference position of the attenuator. A clean motor, an ultrasonic motor or the like that is capable of suppressing generation of contaminants may be used in the rotation mechanism 644.
The laser beam L1 that has passed through the variable attenuator 641 may enter the spectrum detecting unit 63. The laser beam L1 that has reflected off the variable attenuator 641 may be incident on a beam dumper (not shown).
As shown in
The variable attenuator 651, like the variable attenuator 641, may include a transparent substrate 652 and a dielectric multilayer film 653. The transparent substrate 652 may transmit a laser beam L1. The dielectric multilayer film 653 may be formed on a surface of the transparent substrate 652 on which the laser beam L1 is incident. The dielectric multilayer film 653 may have a position-independent uniform reflectance. However, the dielectric multilayer film 653 may be configured so that the transmittance thereof varies depending on an incident angle of the laser beam L1. The rotation mechanism 654 may rotate the variable attenuator 651 so as to change an incident angle φ of the laser beam L1. Through this, the transmittance can be varied depending on the incident angle φ of the laser beam L1.
The variable attenuator 655, like the variable attenuator 651, may include a transparent substrate 656 and a dielectric multilayer film 657. The rotation mechanism 658 may have the same configuration as the rotation mechanism 654. A clean motor, an ultrasonic motor or the like that is capable of suppressing generation of contaminants may be used in each of the rotation mechanisms 654 and 658.
The laser beam L1 split by the beam splitter 61 may enter the variable attenuator 651 of the attenuation unit 650. The rotation mechanism 654 may change an incident angle φ of the laser beam L1 to the variable attenuator 651 by changing the tilt of the incident surface of the variable attenuator 651 under the instruction of the controller 10.
The laser beam L1 that has passed through the variable attenuator 651 may enter the variable attenuator 655. The rotation mechanism 658 may change the incident angle φ of the laser beam L1 to the variable attenuator 655 by changing the tilt of the incident surface of the variable attenuator 655 under the instruction of the controller 10.
An amount of rotation (amount of displacement) of the variable attenuator 651 by the rotation mechanism 654 may be equal to an amount of rotation (amount of displacement) of the variable attenuator 655 by the rotation mechanism 658. Note that the rotation mechanism 658 may change the tilt of the variable attenuator 655 in the rotational direction opposite to that in the case of the rotation mechanism 654. Through this, deviation of the optical axis or the optical path of the laser beam L1 caused by the laser beam L1 passing through the variable attenuator 651 can be lessened.
The laser beam L1 that has passed through the variable attenuator 655 may enter the spectrum detecting unit 63. The laser beam L1 that has reflected off the variable attenuator 651 or 655 may be incident on a beam dumper (not shown).
Next, another example of the spectral detector 60 according to the aforementioned embodiments will be specifically described hereinafter. Note that a configuration based on the spectral detector 60A shown in
The laser beam L1 split by the beam splitter 61 may be further split by the beam splitter 661 of the energy detector 66. The laser beam L1 split by the beam splitter 661 may be incident on the energy sensor 662. The energy sensor 662 may detect energy of the laser beam L1 split by the beam splitter 661. The energy sensor 662 may input the detection result of the energy to the controller 10. The controller 10 may tune an attenuation rate set by the attenuation unit 620 based on the detection result of the energy having been inputted thereto.
Because the energy detector 66 for detecting pulse energy of a laser beam L1 is provided in the spectral detector, it is possible to regulate the peak intensity of the laser beam L1 based on an energy detection result in addition to a spectrum measurement result. This in turn may increase a processing speed of operation in some case.
Next, the wave-front tuning unit 22 in the master oscillator system 20 according to the aforementioned embodiment will be described hereinafter using some examples.
6.1 Wave-Front Tuning Mechanism Separated from Output Coupling Mirror
The movement mechanism may include, for example, a movement stage 224, a slide rail 225, a projection 226, and a stepping motor 227. The convex cylindrical lens 221 may be anchored to the movement stage 224. The slide rail 225 may be anchored to the rest 223 so that it extends along the optical path of the laser beam L1. The movement stage 224 may be mounted on the slide rail 225 in a slidable manner. The projection 226 may stick out from the movement stage 224. The stepping motor 227 may move the projection 226 back and forth along the extension direction of the slide rail 225. A shaft connected to the stepping motor 227 may make contact with the projection 226, and the projection 226 may be pushed to the shaft from the opposite side to the shaft with a plunger pin or the like. The projection 226 may be pushed/pulled by driving the stepping motor 227. Through this, the convex cylindrical lens 221 on the movement stage 224 may be moved along the optical path of the laser beam L1. As a result, a distance between the convex cylindrical lens 221 and the concave cylindrical lens 222 may be adjusted.
As shown in
6.2 Wave-Front Tuning Mechanism Integrated with Output Coupling Mirror
The wave-front tuning unit 22 and the output coupling mirror 21 may be replaced with a wave-front tuning unit 26 having both the functions of the wave-front tuning unit 22 and the output coupling mirror 21.
The wave-front tuning unit 26 may include a convex cylindrical lens 261 one surface of which is projected in a semi-cylindrical manner, a concave cylindrical lens 262 one surface of which is recessed in a semi-cylindrical manner, and a rest 263. The concave cylindrical lens 262 may be equipped with a movement mechanism that moves the lens along the optical axis of a laser beam L1. The convex cylindrical lens 261 may be anchored to the rest 263. A partial reflection coat 261a may be provided on a surface of the convex cylindrical lens 261 at the opposite side to the curved surface side of the lens. The surface where the partial reflection coat 261a is formed may function as a laser output terminal of the master oscillator system 20.
The movement mechanism may include, for example, a movement stage 264, a slide rail 265, a projection 266, and a stepping motor 267. The concave cylindrical lens 262 maybe anchored to the movement stage 264. The slide rail 265 may be anchored to the rest 263 so that it extends along the optical path of the laser beam L1. The movement stage 264 may be mounted on the slide rail 265 in a slidable manner. The projection 266 may stick out from the movement stage 264. The stepping motor 267 may move the projection 266 back and forth along the extension direction of the slide rail 265. A shaft connected to the stepping motor 267 may make contact with the projection 266, and the projection 266 may be pushed to the shaft from the opposite side to the shaft with a plunger pin or the like. The projection 266 may be pushed/pulled by driving the stepping motor 267. Through this, the concave cylindrical lens 262 on the movement stage 264 may be moved along the optical path of the laser beam L1. As a result, a distance between the concave cylindrical lens 262 and the convex cylindrical lens 261 may be adjusted.
As shown in
Hereinafter, the magnification adjusting unit 32 in the master oscillator system 20 according to the aforementioned embodiment will be described using some examples.
As shown in
The laser beam L1 that enters the prism 323a from a front edge side (laser output terminal) may be emitted along the same optical axis as that of the laser beam L1 that enters the prism 323b in the same manner from the front edge side (laser output terminal). However, it is preferable for the beam diameter of the laser beam L1 emitted from the prism 323a to be different from that of the laser beam L1 emitted from the prism 323b.
The prisms 323a and 323b may be mounted on a movement stage 32c. The magnification adjusting unit 32A may selectively arrange either the prism 323a or 323b on the optical path of the laser beam L1 by the movement mechanism 32c that is connected to a driving mechanism (not shown). With this, the beam diameter of the laser beam L1 that enters the grating 31 can be changed corresponding to the respective magnification rates set on the prism 323a and the prism 323b.
In the case where a magnification adjusting unit is configured using a plurality of prisms, it is possible to control the beam diameter through adjusting the optical path by rotating each prism.
As shown in
The pinhole 430 may be arranged on the front edge side (laser output terminal side) of the magnification adjusting unit 32. The pinhole 430 may reform the beam cross-section of a laser beam L1 passing therethrough.
The optical path adjusting unit 410 may include a prism 411, a rotational plate 412, a projection 413, a stepping motor 414, and a stage 415. The prism 411 may be anchored on the rotational plate 412. The rotational plate 412 may be held on the stage 415 in a rotatable manner. The projection 413 may be provided on the circumference of the rotational plate 412. A shaft connected to the stepping motor 414 may make contact with the projection 413, and the projection 413 maybe pushed to the shaft from the opposite side to the shaft with a plunger pin or the like. The projection 413 may be pushed/pulled by driving the stepping motor 414, thereby making it possible for the prism 411 to rotate.
Likewise, the optical path adjusting unit 420 may include a prism 421, a rotational plate 422, a projection 423, a stepping motor 424, and a stage 425. The prism 421 may be anchored on the rotational plate 422. The rotational plate 422 may be held on the stage 425 in a rotatable manner. The projection 423 may be provided on the circumference of the rotational plate 422. A shaft connected to the stepping motor 424 may make contact with the projection 423, and the projection 423 may be pushed to the shaft from the opposite side to the shaft with a plunger pin or the like. The projection 423 may be pushed/pulled by driving the stepping motor 424, thereby making it possible for the prism 421 to rotate.
The beam diameter of a laser beam L1 that passes through the magnification adjusting unit 32 may change based on the magnification rates that are dependent on the tilts of the prisms 411 and 412 relative to the optical axis of the laser beam L1. The optical path adjusting unit 420 may adjust the optical axis of the laser beam L1 so that the optical axis thereof, which is deviated from the original optical axis by the optical path adjusting unit 410, comes to be parallel to the original optical path. The stepping motors 414 and 424 may respectively rotate the rotational plates 412 and 422 under the control from the controller 10.
Next, the amplifying apparatus 50 shown in
8.1 Power Amplifier with Excimer Gas as Gain Medium
8.2 Power Oscillator with Excimer Gas as Gain Medium
Next, examples in which a power oscillator is used as the amplifying apparatus 50 will be described below.
First, an example in which a power oscillator equipped with a Fabry-Perot resonator is used as the amplifying apparatus 50 is described.
Next, an example in which a power oscillator equipped with a ring resonator is used as the amplifying apparatus 50 is described.
As shown in
In the above configuration, the laser beam L1 outputted from the master oscillator system 20 may enter the amplifying apparatus 90 via highly reflective mirrors 41 and 42, for example. The laser beam L1 having entered the apparatus may be reflected by the highly reflective mirrors 91a and 91b first, then enter the chamber 92 via a window 93. The laser beam L1 having entered the chamber 92 may be amplified when passing through the amplification region between two discharge electrodes 94 and 95 where voltage is being applied therebetween. The amplified laser beam L1 may be emitted from the chamber 92 via a window 96. The emitted laser beam L1 may be reflected by the highly reflective mirrors 97a and 97b so as to enter the chamber 92 again via the window 96. Thereafter, the amplified laser beam L1 may be emitted from the chamber 92 via the window 93.
A part of the laser beam L1 that has passed through the amplification region within the chamber 92 twice in the manner described above may be outputted via the output coupler 91. The remaining laser beam L1, which has been reflected by the output coupler 91, may travel on the optical path formed by the output coupler 91 and the highly reflective mirrors 91a, 91b, 97a and 97b so as to be amplified again.
The spectrum detecting unit 63 shown in
At first, the spectrum detecting unit 63 using a monitor etalon is described in detail referring to the drawings.
A laser beam L1 having passed through the attenuation unit 62 may be incident on the diffusing plate 701 first. The diffusing plate 701 may scatter the incident laser beam L1. The scattered beam of light may enter the monitor etalon 702. The monitor etalon 702 may be an air gap etalon in which two mirrors are bonded sandwiching a spacer therebetween to face each other at a predetermined interval; each mirror is made of a substrate which transmits the laser beam L1 and whose surface is coated with a partial reflection film. Of the scattered beam of light having entered the monitor etalon 702, the monitor etalon 702 may transmit the scattered beam of light having a predetermined wavelength. The transmitted beam of light may enter the focusing lens 703. The image sensor 705 may be disposed at a focal plane of the focusing lens 703. The transmitted beam of light focused by the focusing lens 703 can generate an interference fringe on the image sensor 705. The image sensor 705 may detect the generated interference fringe. The second power of the radius of the interference fringe can be proportional to the wavelength of the laser beam L1. Therefore, an entire spectrum of the laser beam L1 can be detected from the detected interference fringe. From the detected spectrum, each spectral bandwidth, peak intensity and wavelength may be obtained with an information processing apparatus (not shown) or calculated by the controller 10.
Dousers 704 may be provided between the focusing lens 703 and the image sensor 705. This makes it possible to reduce stray light within the detected beam of light and in turn obtain an interference fringe with high precision.
Next, a spectrum detecting unit 63A using a grating spectroscope is described in detail with reference to the drawings.
A laser beam L1 that has passed through the attenuation unit 62 may be incident on the diffusing plate 711 first. The diffusing plate 711 may scatter the incident laser beam L1. The scattered beam of light may enter the focusing lens 712. An incidence slit 714 of the spectroscope 713 may be disposed in the vicinity of a focal plane of the focusing lens 712. The incidence slit 714 may be positioned slightly ahead of the focal plane of the focusing lens 712 toward the upstream side. The scattered beam of light focused by the focusing lens 712 may be incident on the concave mirror 715 through the incidence slit 714. The concave mirror 715 may convert part of the incident scattered beam of light to a collimated beam of light and reflect this collimated beam of light.
The reflected beam of light may be incident on the grating 716. The grating 716 may diffract the incident collimated beam of light. Part of the diffracted beam of light may be incident on the concave mirror 717. The concave mirror 717 may focus the incident diffracted beam of light so as to reflect it. The image sensor 718 may be disposed at a focal plane of the concave mirror 717. In this case, the reflected beam of light focused by the concave mirror 717 can form an image on the image sensor 718. The image sensor 718 may detect the distribution of light intensity at the position of the formed image. The position of the formed image can be proportional to the wavelength of the corresponding laser beam L1. This makes it possible to detect an entire spectrum of the laser beam L1 from the detected position of the formed image. From the detected spectrum, each spectral bandwidth, peak intensity, and wavelength may be obtained with an information processing apparatus (not shown) or calculated by the controller 10.
The aforementioned descriptions are intended to be taken only as examples, and are not to be seen as limiting in any way. Accordingly, it will be clear to those skilled in the art that variations on the embodiments of the present disclosure can be made without departing from the scope and spirit of the appended claims.
The terms used in this specification and the appended claims should be construed as non-limiting. For example, the terms “comprise” and “include” should be construed as “include but not be limited to”. The term “have” should be construed as “have but not be limited to”. An indefinite article “a/an” used in this specification and the appended claims should be construed as “at least one” or “one or more”.
The terms used in the present specification and in the entirety of the scope of the appended claims are to be interpreted as not being limiting. For example, wording such as “includes” or “is included” should be interpreted as not being limited to the item that is described as being included. Furthermore, “has” should be interpreted as not being limited to the item that is described as being had. Furthermore, the indefinite article “a” or “an” as used in the present specification and the scope of the appended claims should be interpreted as meaning “at least one” or “one or more.”
Number | Date | Country | Kind |
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2011-237484 | Oct 2011 | JP | national |