Patent Application
20230172272
The present disclosure relates to a laser-based aerosol generation device and a heating control method thereof, and more particularly, to an aerosol generation device capable of performing efficient heating while ensuring immediate aerosol generation through laser heating and a heating control method performed in the device.
In recent years, demand for alternative articles that overcome the disadvantages of traditional cigarettes has increased. For example, demand for devices that electrically heat aerosol-generating articles such as a cigarette or a liquid cartridge to generate an aerosol (e.g., cigarette-type electronic cigarettes or liquid-type electronic cigarettes) has increased, and accordingly, active research has been carried out on electric heating-type aerosol generation devices.
Most electric heating-type aerosol generation devices proposed so far employ a method of heating an aerosol-generating article using an electrically resistive heater or an induction heating-type heater. However, such a heating method has a problem in that a standby time before smoking is long due to the time taken for a temperature rise of the heater itself and time taken for sufficient heating of the aerosol-generating article. As a result, user satisfaction with the aerosol generation device may decrease.
Some embodiments of the present disclosure are directed to providing an aerosol generation device capable of ensuring immediate aerosol generation and a heating control method performed in the device.
Some embodiments of the present disclosure are also directed to providing an aerosol generation device having an efficient heating function and a heating control method performed in the device.
Some embodiments of the present disclosure are also directed to providing an aerosol generation device having a precise heating control function and a heating control method performed in the device.
Objectives of the present disclosure are not limited to the above-mentioned objectives, and other unmentioned objectives should be clearly understood by those of ordinary skill in the art to which the present disclosure pertains from the description below.
Some embodiments of the present disclosure provide an aerosol generation device including a laser radiation part configured to heat the aerosol-generating article to generate an aerosol by radiating laser to the aerosol-generating article, wherein at least one of the aerosol-generating article and the laser radiation part is configured to move during the heating of the aerosol-generating article.
In some embodiments, the aerosol-generating article may include a cylindrical aerosol-forming substrate.
In some embodiments, the aerosol-generating article may further include a holder configured to rotate the aerosol-forming substrate, and a laser irradiation area may change due to the rotation of the aerosol-forming substrate.
In some embodiments, a thickness of the aerosol-forming substrate may be 2 mm or less.
In some embodiments, the aerosol-generating article may include a flat-type aerosol-forming substrate.
In some embodiments, the aerosol-generating article may linearly move in a longitudinal direction or a direction perpendicular to the longitudinal direction, and a laser irradiation area may change due to the linear movement.
In some embodiments, the aerosol generation device may further include a tubular laser guide part configured to guide the radiated laser to the aerosol-generating article.
In some embodiments, the aerosol generation device may further include a laser reflection part disposed below the aerosol-generating article and configured to reflect the radiated laser toward the aerosol-generating article and a mouthpiece part disposed at a top portion of the aerosol-generating article.
In some embodiments, the aerosol generation device may further include a controller configured to control heating of the aerosol-generating article on the basis of a size of a laser irradiation area.
In some embodiments, the aerosol generation device may further include a controller configured to control heating of the aerosol-generating article on the basis of characteristics of the laser reflected from the aerosol-generating article.
According to some embodiments of the present disclosure, by employing a laser heating method and a thin aerosol-forming substrate, immediate aerosol generation can be ensured. Specifically, by heating a surface of the thin aerosol-forming substrate with laser, an aerosol can be generated immediately without a preheating time. Accordingly, a smoking standby time can be minimized, and user satisfaction with the aerosol generation device can be improved.
Also, an aerosol-generating article and/or a laser radiation part can be configured to move during the heating. Also, as a laser irradiation area changes due to such movement, the entire aerosol-forming substrate can be effectively heated even when the laser radiation part is provided as a small number of laser radiation parts.
Also, by placing a laser reflection part at a suitable position or placing a laser guide part in a form that passes through an aerosol, a problem in which laser heating performance is degraded due to an aerosol around an aerosol-forming substrate can be easily addressed.
Also, heating control can be performed on the basis of a size of a laser irradiation area, characteristics of the laser reflected from the aerosol-generating article, etc. For example, by setting the laser irradiation area to an appropriate size, more precise temperature control can be performed, and a problem in which a local surface of the aerosol-forming substrate is carbonized due to the laser being focused thereon can also be prevented. Alternatively, by accurately determining, on the basis of characteristics of the reflected laser, whether carbonization of the aerosol-forming substrate has occurred, a problem in which a carbonized region is heated again can also be prevented.
In addition, since instantaneous heating (temperature rise) and immediate aerosol generation are possible using laser, there is no need to continuously supply power to a heater part (that is, a laser radiation part). For example, it is not necessary to continuously supply power as when heating a cigarette using an electrically resistive heater, and power may be supplied to the heater part only when aerosol generation is necessary (e.g., upon a puff). Accordingly, power consumed during smoking is significantly reduced, and thus heating efficiency can be improved.
The advantageous effects according to the technical spirit of the present disclosure are not limited to those mentioned above, and other unmentioned advantageous effects should be clearly understood by those of ordinary skill in the art from the description below.
Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Advantages and features of the present disclosure and methods of achieving the same should become clear from embodiments described in detail below with reference to the accompanying drawings. However, the technical spirit of the present disclosure is not limited to the following embodiments and may be implemented in various different forms. The following embodiments only make the technical spirit of the present disclosure complete and are provided to completely inform those of ordinary skill in the art to which the present disclosure pertains of the scope of the disclosure. The technical spirit of the present disclosure is defined only by the scope of the claims.
In assigning reference numerals to components of each drawing, it should be noted that the same reference numerals are assigned to the same components where possible even when the components are illustrated in different drawings. Also, in describing the present disclosure, when detailed description of a known related configuration or function is deemed as having the possibility of obscuring the gist of the present disclosure, the detailed description thereof will be omitted.
Unless otherwise defined, all terms including technical or scientific terms used in this specification have the same meaning as commonly understood by those of ordinary skill in the art to which the present disclosure pertains. Terms defined in commonly used dictionaries should not be construed in an idealized or overly formal sense unless expressly so defined herein. Terms used in this specification are for describing the embodiments and are not intended to limit the present disclosure. In this specification, a singular expression includes a plural expression unless the context clearly indicates otherwise.
Also, in describing components of the present disclosure, terms such as first, second, A, B, (a), and (b) may be used. Such terms are only used for distinguishing one component from another component, and the essence, order, sequence, or the like of the corresponding component is not limited by the terms. In a case in which a certain component is described as being “connected,” “coupled,” or “linked” to another component, it should be understood that, although the component may be directly connected or linked to the other component, still another component may also be “connected,” “coupled,” or “linked” between the two components.
The terms “comprises” and/or “comprising” used herein do not preclude the possibility of presence or addition of one or more components, steps, operations, and/or devices other than those mentioned.
Prior to describing various embodiments of the present disclosure, some terms used in the following embodiments will be clarified.
In the following embodiments, the term “aerosol-forming substrate” may refer to a material that is able to form an aerosol. The aerosol may include a volatile compound. The aerosol-forming substrate may be a solid or liquid.
For example, solid aerosol-forming substrates may include solid materials based on tobacco raw materials such as reconstituted tobacco leaves, shredded tobacco, and reconstituted tobacco, and liquid aerosol-forming substrates may include liquid compositions based on nicotine, tobacco extracts, and/or various flavoring agents. However, the scope of the present disclosure is not limited to the above-listed examples.
As a more specific example, a liquid aerosol-forming substrate may include at least one of propylene glycol (PG) and glycerin (GLY) and may further include at least one of ethylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and oleyl alcohol. As another example, the aerosol-forming substrate may further include at least one of nicotine, moisture, and a flavoring material. As still another example, the aerosol-forming substrate may further include various additives such as cinnamon and capsaicin. The aerosol-forming substrate may not only include a liquid material with high fluidity but also include a material in the form of a gel or a solid. In this way, as the components constituting the aerosol-forming substrate, various materials may be selected according to embodiments, and composition ratios thereof may also vary according to embodiments. In this specification, “liquid” may refer to a liquid aerosol-forming substrate.
In the following embodiments, the term “aerosol generation device” may refer to a device that uses an aerosol-forming substrate in order to generate an aerosol that can be inhaled directly into the user's lungs through the user's mouth.
In the following embodiments, the term “aerosol-generating article” may refer to an article that is able to generate an aerosol. The aerosol-generating article may include an aerosol-forming substrate.
In the following embodiments, the term “puff” refers to inhalation by a user, and the inhalation may be a situation in which a user draws smoke into his or her oral cavity, nasal cavity, or lungs through the mouth or nose.
In the following embodiments, the term “longitudinal direction” may refer to a direction corresponding to a longitudinal axis of an aerosol generation device or aerosol-generating article.
In the following embodiments, the term “sheet” may refer to a thin layer component whose width and length are substantially larger than a thickness thereof. The term “sheet” may be interchangeably used with the term “web” or “film” in the art.
Hereinafter, various embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
As illustrated in
The housing may form an exterior of the aerosol generation device 100. Preferably, the housing may be implemented using a material that can protect components inside the housing from an external force.
In some embodiments, the housing may form a space into which an aerosol-generating article 150 is inserted. Alternatively, the housing may be formed to have a structure that allows the aerosol-generating article 150 to be inserted into a heating space 141. For example, the housing may have a structure of which one surface is open (e.g., a front surface is open) or one portion is separable (e.g., an upper portion and a lower portion are separable from each other), and a user may open the one surface or separate the one portion to insert (mount) the aerosol-generating article 150 into (on) the heating space 141.
Next, the mouthpiece part 110 may be disposed at one end of the aerosol generation device 100 and serve as a mouthpiece that comes into contact with the oral region of the user. The user may inhale an aerosol by making a puff through the mouthpiece part 110. The mouthpiece part 110 may be implemented in a form that occupies a portion of the housing or may be implemented in the form of a separate structure mounted on the aerosol generation device 100.
Next, the heater part may heat the aerosol-generating article 150 disposed in the heating space 141 to generate an aerosol. The operation of the heater part may be controlled by the controller 120.
As illustrated, the heater part may include one or more laser radiation parts 140. The laser radiation part 140 may irradiate a surface of the aerosol-generating article 150 with laser to immediately generate an aerosol without a preheating time. The laser radiation part 140 is a module configured to emit (radiate) a laser beam and may be implemented, for example, using a semiconductor-type laser diode, but the scope of the present disclosure is not limited thereto. Also, for example, the laser beam may be light having an infrared wavelength, but the scope of the present disclosure is not limited thereto. In some cases, the laser radiation part 140 may also be referred to as “laser beam source 140.”
A specific configuration and operation of the heater part will be described in detail below with reference to
Meanwhile, the aerosol-generating article 150 may include a solid aerosol-forming substrate 151. For example, as illustrated, the aerosol-generating article 150 may include the aerosol-forming substrate 151 and a holder 152. However, the scope of the present disclosure is not limited thereto.
Also, the aerosol-generating article 150 may have a structure that allows a surface of the aerosol-forming substrate 151 to be exposed to the outside such that it can be directly heated by laser. For example, as illustrated, the aerosol-generating article 150 may have a structure in which the aerosol-forming substrate 151 not surrounded by a wrapper is mounted on the holder 152. However, the scope of the present disclosure is not limited thereto.
Also, the aerosol-generating article 150 may be manufactured in the form of a cartridge. In other words, the aerosol-generating article 150 may be manufactured in a form in which the aerosol-forming substrate 151 is replaceable after being exhausted. However, the scope of the present disclosure is not limited thereto.
The aerosol-forming substrate 151 may be designed and manufactured so that the form, thickness, and/or size thereof vary. However, in order to make good use of the characteristics of a laser beam that heats a local surface, it may be preferable to manufacture the aerosol-forming substrate 151 to have a small thickness.
In some embodiments, as illustrated in
In some other embodiments, as illustrated in
In still some other embodiments, the aerosol-forming substrate 151 may also be manufactured in another form as illustrated in
In the previous embodiments, a thickness of the processed aerosol-forming substrate 151 or sheet-type aerosol-forming substrate (e.g., 153) may be less than or equal to about 5 mm, preferably, less than or equal to about 3 mm, 2 mm, or 1 mm. Within such numerical ranges, the inside of the aerosol-forming substrate 151 may also be sufficiently heated by the radiated laser.
Also, the size of the aerosol-forming substrate 151 may be appropriately determined in consideration of the size of the heating space 141, the number of times the aerosol-generating article 150 is smoked, etc. For example, the size of the aerosol-forming substrate 151 may be determined on the basis of a target number of times the aerosol-generating article 150 is smoked. However, the present disclosure is not limited thereto.
Meanwhile, according to some embodiments of the present disclosure, at least one of the aerosol-generating article 150 and the laser radiation part 140 may be configured to move during heating. Also, a laser irradiation area (that is, a region of the aerosol-forming substrate 151 that is irradiated with the laser or a heating point of the aerosol-forming substrate 151) may change due to the movement. Here, the movement may not only include rotation and linear movement but also include movement caused by angle adjustment at a fixed position. In the present embodiment, the movement of the aerosol-generating article 150 and the laser radiation part 140 may be implemented in a manual manner or an automatic manner. For example, the movement may be automatically performed by control of the controller 120. The present embodiment will be described in detail below with reference to
Next, the battery 130 may supply power used to operate the aerosol generation device 100. For example, the battery 130 may supply power to allow the heater part (e.g., laser radiation part 140) to heat the aerosol-forming substrate 151 included in the aerosol-generating article 150 and may supply power required for the operation of the controller 120.
Next, the controller 120 may control the overall operation of the aerosol generation device 100. For example, the controller 120 may control the operation of the heater part (e.g., laser radiation part 140) and the battery 130 and may also control the operation of other components included in the aerosol generation device 100. The controller 120 may control the power supplied by the battery 130, the heating operation of the heater part (e.g., laser radiation part 140), and the like. For example, the controller 120 may control a radiation intensity, a radiation shape, an irradiation area, etc. of the laser radiation part 140 and may also control the movement of the laser radiation part 140 and/or aerosol-generating article 150. Also, the controller 120 may check a state of each of the components of the aerosol generation device 100 and determine whether the aerosol generation device 100 is in an operable state.
In some embodiments, in response to detection of a user's puff, the controller 120 may control the battery 130 so that power is supplied to the laser radiation part 140. For example, the controller 120 may control the battery 130 to supply power to the laser radiation part 140 only upon a puff rather than continuously supply power to the laser radiation part 140. In this case, the power consumption of the aerosol generation device 100 may be significantly reduced, and heating efficiency may be significantly improved.
The controller 120 may be implemented with at least one processor. The processor may also be implemented with an array of a plurality of logic gates or implemented with a combination of a general-purpose microprocessor and a memory which stores a program that may be executed by the microprocessor. Also, those of ordinary skill in the art to which the present disclosure pertains should clearly understand that the controller 120 may also be implemented with other forms of hardware.
Additional control operations of the controller 120 will be described below with reference to
The aerosol generation device 100 according to some embodiments of the present disclosure has been schematically described above with reference to
Hereinafter, a heating method and a heating control method that are performed in a laser-based aerosol generation device will be described with reference to
First, a heating method of an aerosol generation device according to a first embodiment of the present disclosure will be described with reference to
As illustrated in
For example, as illustrated in
In the previous example, the rotation of the aerosol-generating article 150 or aerosol-forming substrate 151 may be implemented in various ways. For example, as illustrated in
As another example, the laser radiation part 140 may radiate laser while rotating around the aerosol-generating article 150.
Hereinafter, a heating method of an aerosol generation device according to a second embodiment of the present disclosure will be described with reference to
As illustrated in
For example, as illustrated in
In the previous example, the linear movement of the aerosol-generating article 150 may be implemented in various ways and may be implemented in any way.
As another example, the laser radiation part 140 may radiate laser while moving in the longitudinal direction or a direction perpendicular thereto.
Hereinafter, a heating method of an aerosol generation device according to a third embodiment of the present disclosure will be described with reference to
As illustrated in
For example, as illustrated in
As another example, the laser radiation part 140 may radiate laser at a fixed angle, and a vertical or horizontal angle (slope) of the aerosol-generating article 150 may change.
Meanwhile,
Hereinafter, a heating method of an aerosol generation device according to a fourth embodiment of the present disclosure will be described with reference to
As illustrated in
For example, as illustrated in
Hereinafter, a heating method of an aerosol generation device according to a fifth embodiment of the present disclosure will be described with reference to
The present embodiment relates to a method of addressing a problem in which efficiency of laser heating is degraded as an aerosol is generated. For convenience of understanding, this problem will be described first with reference to
As illustrated in
In order to address this problem, the heater part according to some embodiments of the present disclosure may further include a laser reflection part 142 as illustrated in
In some other embodiments of the present disclosure, as illustrated in
The heating methods of an aerosol generation device according to the first to fifth embodiments have been described above with reference to
Hereinafter, a heating control method of an aerosol generation device will be described with reference to
The heating control method which will be described below may be implemented using one or more instructions executed by a computing module (e.g., the controller 120) including a processor. Also, hereinafter, for convenience of understanding, description will be continued assuming that the heating control method is performed by the controller 120 of the aerosol generation device 100 illustrated in
First, a heating control method of an aerosol generation device according to a first embodiment of the present disclosure will be described with reference to
As illustrated in
Specifically, when it is assumed that the laser radiation part 140 radiates laser with the same intensity (output), a heating temperature (or heating strength) is inevitably changed according to the size of irradiation areas 144 and 145. For example, since a size of a first irradiation area 144 is smaller than a size of a second irradiation area 145, the first irradiation area 144 may be heated at a higher temperature than the second irradiation area 145. This is because the smaller the irradiation area, the more the laser energy is concentrated. Also, the larger the irradiation area, the more the laser energy is dispersed, and thus the heating strength per unit area is decreased.
Therefore, the controller 120 may adjust the irradiation area (that is, the size of the irradiation area) to perform a precise heating control function for the aerosol-generating article 150. However, a specific method of heating control may vary.
In one example, the controller 120 may increase or decrease the size of the irradiation area on the basis of the heating temperature of the aerosol-generating article 150. For example, in response to determination that the heating temperature of the aerosol-generating article 150 is a reference value or higher, the controller 120 may increase the size of the irradiation area. Alternatively, in response to determination that the heating temperature of the aerosol-generating article 150 is lower than the reference value, the controller 120 may decrease the size of the irradiation area. According to such control, the heating temperature of the aerosol-generating article 150 may be precisely controlled.
As another example, the controller 120 may increase or decrease the size of the irradiation area on the basis of a heating state (e.g., degree of carbonization) of the aerosol-forming substrate 151. For example, in response to determination that a specific region of the aerosol-forming substrate 151 is carbonized (heated) to a reference value or more, the controller 120 may increase the size of the irradiation area. Alternatively, in response to determination that a specific region of the aerosol-generating article 150 is carbonized (heated) less than the reference value, the controller 120 may decrease the size of the irradiation area. According to such control, a problem in which a burnt taste develops during smoking may be significantly alleviated.
As still another example, the controller 120 may increase or decrease the size of the irradiation area on the basis of the passage of smoking time. Specifically, the controller 120 may heat the aerosol-generating article 150 with a relatively small irradiation area for immediate aerosol generation at the beginning of smoking and may heat the aerosol-generating article 150 with a relatively large irradiation area to prevent carbonization etc. in the middle of smoking. In some cases, in order to enhance a tobacco smoke taste towards the end of smoking, the controller 120 may heat the aerosol-generating article 150 with a relatively small irradiation area again towards the end of smoking.
Meanwhile, a specific method of adjusting the size of the irradiation area of the laser may also vary.
In one example, the size of the irradiation area of the laser may be adjusted by adjusting a focal length. This is because, when the focal length is changed while a distance between the laser radiation part 140 and the aerosol-generating article 150 is constant, the area irradiated with the laser is changed. As a more specific example, a focal length may be adjusted using a focus-adjustable lens. However, the scope of the present disclosure is not limited thereto.
As another example, a plurality of lenses with different characteristics (e.g., focal length, laser irradiation area size, etc.) may be provided, and the size of the irradiation area may be adjusted by changing (replacing) a lens of the laser radiation part 140 with another lens.
As still another example, the size of the irradiation area may be adjusted by adjusting the distance between the laser radiation part 140 and the aerosol-generating article 150. This is because, when the distance between the laser radiation part 140 and the aerosol-generating article 150 is changed when a focal length of the lens of the laser radiation part 140 is constant, the size of the area irradiated with the laser is changed.
Hereinafter, a heating control method of an aerosol generation device according to a second embodiment of the present disclosure will be described with reference to
As illustrated in
In step S20, characteristics of the laser reflected from the aerosol-generating article 150 may be measured (analyzed). For example, the controller 120 may detect a laser beam reflected from the aerosol-generating article 150 using a light receiving element (e.g., a photodiode) and may measure (analyze) characteristics of the detected laser beam. Here, examples of the characteristics of the laser beam may include the amount, wavelength, frequency, energy level, etc., but the characteristics are not limited thereto.
In step S30, a heating state of the laser irradiation area (that is, the region of the aerosol-forming substrate 151 that is irradiated with the laser) may be determined on the basis of a result of the measurement. For example, the controller 120 may determine the degree of carbonization, temperature, etc. of the laser irradiation area on the basis of the characteristics of the reflected laser. For convenience of understanding, additional description will be given with reference to
Referring to
Description will be given by referring back to
In step S40, heating control may be performed on the basis of a result of the determination. However, a specific heating control method may vary.
In one example, a laser irradiation area may be controlled on the basis of a result of the determination. For example, in a case in which the current radiation region of the aerosol-forming substrate 151 is determined to have been carbonized to a reference value or more, the controller 120 may change the current radiation region to another region (e.g., to a non-carbonized region). For example, the controller 120 may move the laser radiation part 140 and/or the aerosol-generating article 150 to change the current radiation region. The controller 120 may irradiate one or more candidate regions with laser and determine a degree of carbonization of each candidate region on the basis of the laser reflected from each candidate region and may change the current radiation region to a candidate region whose degree of carbonization is less than the reference value. Alternatively, the controller 120 may change the current radiation region to a random point. Alternatively, in a case in which each region of the aerosol-forming substrate 151 is sequentially heated, the controller 120 may change the current radiation region to a subsequent region.
As another example, the radiation region of the laser may be adjusted on the basis of a result of the determination. For this, the description given above with reference to
As still another example, the radiation intensity of the laser may be controlled on the basis of a result of the determination. For example, in a case in which the current radiation region of the aerosol-forming substrate 151 is determined to have been carbonized to a reference value or more, the controller 120 may decrease the radiation intensity of the laser. In the opposite case, the controller 120 may increase the radiation intensity of the laser.
As yet another example, a movement speed of the laser radiation part 140 and/or the aerosol-generating article 150 may be controlled on the basis of a result of the determination. For example, in a case in which the current radiation region of the aerosol-forming substrate 151 is determined to have been carbonized to a reference value or more, the controller 120 may increase the movement speed of the laser radiation part 140 and/or the aerosol-generating article 150. In the opposite case, the controller 120 may decrease the movement speed.
The heating control methods of an aerosol generation device according to various embodiments of the present disclosure have been described above with reference to
The technical spirit of the present disclosure or the technical spirit related to the operation of the controller 120 described above with reference to
The embodiments of the present disclosure have been described above with reference to the accompanying drawings, but those of ordinary skill in the art to which the present disclosure pertains should understand that the present disclosure may be embodied in other specific forms without changing the technical spirit or essential features thereof. Therefore, the embodiments described above should be understood as being illustrative, instead of limiting, in all aspects. The scope of the present disclosure should be interpreted according to the claims below, and any technical spirit within the scope equivalent to the claims should be interpreted as falling within the scope of the technical spirit defined by the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0040346 | Mar 2021 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2021/016507 | 11/12/2021 | WO |
