The present application relates to the field of optoelectronics technology, and in particular to a laser device and a laser projection equipment.
At present, the laser projection industry is developing very rapidly, and the laser device, as one of the core components, plays an irreplaceable role. Semiconductor laser device is packaged after the chips are produced. Therefore, the packaging capability of the laser device has a very significant impact on the application, cost, performance and other indicators of the laser device.
Based on the development of laser devices and the demand for color displays, laser device packaging pursues the output of high-quality light beams in order to minimize the use of optical path components when applied to the optical path, minimizing and simplifying the size of laser display equipment.
Some embodiments of the present application disclose a laser device including:
Some embodiments of the present application also disclose a laser projection equipment including: a laser device described above;
In order to illustrate the technical solutions of the embodiments of the present application more clearly, the accompanying drawings to be used in the embodiments of the present application will be briefly described below, and it is obvious that the accompanying drawings described below are only some embodiments of the present application, and other accompanying drawings can be obtained according to these drawings for the people of ordinary skill in the field without creative labor.
In the figures: 100—frame, 101—substrate, 102—annular sidewall, 107—bracket, 200—laser chip unit, 201—first type light emitting chip, 202—second type light emitting chip, L1—first type light emitting chip rows, L2—second type light emitting chip rows, 300—prism, S0—top surface, S1—first reflective surface, S2—second reflective surface, 400—phase retarder, 500—collimating lens, 600—sealing glass, 700—ceramic insulator, T1—first step surface, T2—second step surface, 10—laser device, 20—light valve modulation component, 30—projection lens.
In order to make the foregoing purposes, features and advantages of the present application clearer and more understandable, the present application will be further described below in conjunction with the accompanying drawings and embodiments. However, the example embodiments are embodied in in a variety of forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments to those skilled in the art. Identical accompanying symbols in the drawings denote the same or similar structures, and thus repetitive descriptions of them will be omitted. The words expressing position and orientation described in this application are illustrated by way of example in the accompanying drawings, but changes may be made as necessary, and the changes made are included in the scope of protection of this application. The accompanying drawings in this application are only configured to illustrate the relative positional relationship does not represent the true proportion.
With the development of the display industry, people put forward higher requirements for the color of the display. The current LED display technology due to its own limitations, it is difficult to have a purer color display and higher color gamut effect. Based on this, the laser display technology came into being, due to the inherent properties of the laser itself, it has a high brightness, wavelength singularity and other key indicators, so that it can achieve higher brightness under the better color reproduction and high color gamut, can achieve better display effects, to achieve a better viewing experience.
At present, laser technology is becoming increasingly mature, in which blue, red, green lasers in the visible light band have been mass-produced, so the development of three-color laser device has become a general trend. Based on the development of laser devices and the demand for color display, the current mainstream application of laser devices has been upgraded from monochrome laser to three-color laser. With the increase in laser device brightness, in order to minimize the size of the system, putting three-color laser package into a frame has become an inevitable trend, and has been widely used.
Due to the light emitting principles of lasers of different colors, the polarization direction of the laser beams emitted from the blue laser chip, the green laser chip, and the laser beam emitted from the red laser chip are different. Among them, the blue laser and the green laser have the same polarization direction, which is perpendicular to the red laser's polarization direction. This inconsistent polarization direction of lasers of different colors will cause some problems when used as a light source for lighting applications. For example, the more prominent point is that in the whole projection screen end, there will be a number of areas with different colors, “color block” or local color phenomenon, affecting the final viewing effect of the projected screen.
In order to improve this phenomenon, the current solution is to increase the number of system components that change the polarization state when designing the optical path system, so as to make the polarization direction of the three-color laser at the screen end consistent. However, this will inevitably lead to an increase in system costs, increase the complexity of the structure and unit process, and is not conducive to the miniaturization of the size of the entire equipment.
As shown in
Normally, a plurality of light emitting chip units 200 are provided within the frame 100, and a prism is provided on the light emitting side of each of the plurality of light emitting chip units 200 for reflecting light. A plurality of light emitting chip components 200 and the prism 300 on the light emitting side thereof form a unit, and the plurality of units are arranged in an array within the frame 100.
In the laser device of the multi-chip package structure, the plurality of light emitting chip units 200 include a red laser chip unit, a green laser chip unit, and a blue laser chip unit. Due to the inherent nature of the laser chip, the laser polarization direction of the red laser chip unit is usually the TM mode, while the laser polarization direction of the blue laser chip unit and the green laser chip unit is usually the TE mode, and the two are perpendicularly orthogonal, and based on the consideration of the optical efficiency of the optical system, it is common to refer to the polarization direction of the red laser, i.e, the TM mode of the laser device, as the second polarization direction of the light in the incident light plane of the screen at the end of the imaging screen, usually referred to as the P-light. The polarization direction of the red laser, i.e., the TM mode inside the laser, corresponds to the light in the second polarization direction of the screen incident light plane at the imaging screen end, which is usually referred to as the P light, while the polarization direction of the blue laser and the green laser corresponds to the light in the first polarization direction of the screen incident light plane at the imaging screen end, which is usually referred to as the S light. Even with the same optical lens and optical screen, there are differences in the refractive indices of the red laser and the blue and green lasers with different polarization directions, which leads to problems such as color spots, color blocks, and color deviation of the three-color lasers emitted from the laser device at the screen end after passing through the subsequent optical path.
In view of this, embodiments of the present application provide a laser device in which the polarization state of the laser beam emitted from the laser chip is adjusted at the time of packaging the laser device so that the laser beams emitted from the laser device all have the same polarization direction.
As shown in
The frame 100 is configured to receive a plurality of light emitting chip units 200 and to encapsulate the plurality of light emitting chip units 200. The frame 100 includes a substrate 101 and an annular sidewall 102 disposed on the substrate, and the substrate 101 and the annular sidewall 102 form an accommodating space. Among them, the material of the frame 100 may be metal or ceramic, wherein the metal may be stainless steel and the ceramic may be aluminum oxide. The substrate 101 is preferably made of a metal with better heat dissipation performance, for example, oxygen-free copper may be used.
The plurality of light emitting chip units 200 are attached to the substrate 101 of the frame. In a particular implementation, the plurality of light emitting chip units 200 includes a laser chip and a heat sink. The laser chip and the heat sink are welded using a high precision eutectic welding machine to form the laser chip unit. The heat sink is configured to dissipate heat from the laser chip and can typically be fabricated using materials such as ALN, SiC in the first polarization direction, etc., and is not limited herein.
Embodiments of the present application provide a laser device having at least one prism 300 disposed in a receiving space of the frame 100 and, in particular, may be attached to a substrate 101 of the frame. A prism 300 may correspond to at least one of the plurality of light emitting chip units 200, specifically, the prism 300 is disposed on an output side of the corresponding plurality of light emitting chip units 200, and the prism 300 is configured to receive laser light emitted from the corresponding plurality of light emitting chip units 200 for reflection in the direction of light emitted from the laser device.
In particular embodiments, the prism 300 and the plurality of light emitting chip units 200 are temperature controlled between 200° C.-250° C. by means of sintered gold paste or sintered silver paste, etc., to achieve heat sinking and fixing of the prism relative to the frame.
The prism 300 may correspond one-to-one with each of the light emitting chips in the plurality of light emitting chip units 200 so as to have a plurality of prisms 300, or the prisms 300 may be provided to correspond to at least two light emitting chips.
In an embodiment of the present application, as shown in
In addition, the laser device of the present embodiment further comprises a sealing light-transmitting layer 600 connected to the annular sidewall 102; wherein the substrate 101, the annular sidewall 102, and the sealing light-transmitting layer 600 form a sealing accommodating space, and a plurality of the first type light emitting chips 201 and the second type light emitting chips 202 are disposed within the sealing accommodating space. Phase retarders which are parallel to the substrate 101 are also provided in the accommodating space, in particular, the phase retarders are half-wave chips. A light beam from at least a portion of the light emitting chips provided on the substrate 101 changes the polarization direction of the laser light via this phase retarder before being transmit to the sealing light transmitting layer 600 and finally being ejected from the laser device.
In some embodiments, the phase retarder chip is provided corresponding to one of the first type light emitting chip and the second type light emitting chip so as to change the polarization direction of one of the first type light emitting chip to make the polarization direction consistent with the polarization direction of the other type light emitting chip so as to achieve the same polarization direction of the three-color laser light emitted from the laser device.
And in some embodiments, the phase retarder chip may be adjusted for some of the first type light emitting chips and the second type light emitting chips. In particular, the phase retarder chip may be provided for some but not all of the first type light emitting chips, such that the phase retarder chip is a half-wave chip corresponding to the first type light emitting chip that changes the direction of polarization of the laser beam emitted from only a part of the first type light emitting chip, and in specific embodiments, the half-wave chip corresponding to half of the number of the first type light emitting chips is provided so as to change the direction of polarization of the laser beam emitted from only half of the first type light emitting chips, and the other half of the number of the first type light emitting chips is provided. In the specific implementation, the half-wave plate corresponds to half of the number of the first type light emitting chips, so that only half of the laser beams emitted from the first type light emitting chips are changed in the direction of polarization, and the laser beams emitted from the other half of the number of the first type light emitting chips do not pass through the half-wave plate, thereby maintaining the original direction of polarization. In the above arrangement, there are two different polarization directions for the first type light emitting chip, and the degree of difference between the polarization directions of the second type light emitting chip and the second type light emitting chip is reduced, and it is also advantageous to reduce the degree of coherence of the laser beams of the same type light emitting chip having two different polarization directions.
Furthermore, the phase retardation chips may also correspond to a portion of the first type light emitting chips and a portion of the second type light emitting chips, respectively, and are also specifically selected to be both 50%, wherein, among the plurality of first type light emitting chips and the plurality of second type light emitting chips, the polarization direction of half of the laser beams of each of the plurality of first type light emitting chips and the polarization direction of the laser beams of each of the plurality of second type light emitting chips is changed, and the polarization direction of the laser beams of the plurality of second type light emitting chips of each of the plurality of second type light emitting chips is maintained in the original polarization direction. As a result, the first type light emitting chip and the second type light emitting chip have two different polarization directions, and the degree of difference in the polarization directions is improved, and the laser beams having two different polarization directions for the same type of light emitting chip also contribute to a reduction in the degree of coherence.
The following examples are illustrated when the phase retarder is provided in the optical path of a laser beam in one of the polarization directions, and the same can be seen in the following example when the phase retarder is provided partially according to a certain type of light emitting chip.
Taking
In a specific implementation, the top surface of the prism 300 is usually a flat surface, so that the phase retarder 400 can be provided at an edge of this top surface and extend a certain distance toward the reflecting surface of the prism, so that the laser light emitted from the laser chip unit can be reflected by the prism 300 and then be incident on the phase retarder 400.
Since the plurality of light emitting chip components 200 and the prism 300 are usually attached to the frame 100 by means of a sintered gold paste or a sintered silver paste, a gold-plated layer can be provided on the surface of the phase retarder 400 that is in contact with the prism 300, so that the phase retarder 400 can be attached to the prism 300 by the same process. In addition, the phase retarder may also be affixed to the prism using an organic-free, high temperature resistant adhesive, which is not limited herein.
The phase retarder 400 only needs to be provided on top of the prism on the light output side of one of the first type light emitting chip 201 and the second type light emitting chip 202 so that the polarization direction of the laser beam emitted from one type of laser emitting chip is the same as that of the laser beam emitted from the other type of laser emitting chip, thereby avoiding color problems due to the difference in polarization states. This avoids the color problem caused by the different polarization states.
In practice, the laser apparatus usually includes a red laser chip unit, a green laser chip unit and a blue laser chip unit, wherein the red laser light emitted from the red laser chip unit is orthogonal to the green laser light emitted from the green laser chip unit and the blue laser light emitted from the blue laser chip unit in the direction of polarization. Then, in the embodiment of the present application, the first type light emitting chip 201 may include a red laser chip unit, and the second type light emitting chip 202 may include a green laser chip unit and a blue laser chip unit; or the first type light emitting chip 201 may include a green laser chip unit and a blue laser chip unit, and the second type light emitting chip 202 may include a red laser chip unit, and is not limited herein.
Since the polarization directions of the red laser and the blue laser and the green laser are perpendicular to each other, the phase retarder 400 can be used as a half-wave plate to maintain a uniform polarization direction.
The laser apparatus shown in
Of course, it is also possible to provide a half-wave plate on a prism on the light emitting side of the second type light emitting chip 202, i.e., the green laser chip unit and the blue laser chip unit, so as to convert the light emitted in the first polarization direction from the green laser chip unit and the blue laser chip unit into the light in the second polarization direction so as to maintain the same polarization direction as that of the light in the second polarization direction emitted from the red laser chip unit.
In the specific implementation process, a phase retarder chip may be placed on the prism on the light emitting side of which laser chip unit is placed according to the layout of the red laser chip unit, the green laser chip unit and the blue laser chip unit, which is based on the principle of a simplified and easy-to-assemble structure and is not limited herein.
As shown in
The collimating lens 500 is disposed within the accommodating space formed by the frame 100, and in particular may be fixed to the substrate 101 of the frame. In an embodiment of the present application, a collimating lens 500 corresponds to a plurality of light emitting chip units 200, and the collimating lens 500 is disposed between the corresponding plurality of light emitting chip units 200 and the corresponding prism 300. The collimating lens is configured to collimate the laser light emitted from the plurality of light emitting chip units 200 so that the effect of different angles of incidence on the phase retarder need not be considered when adjusting the phase retarder, thereby simplifying the design.
In a specific implementation, the collimating lens 500 may be a single lens or a group of lenses, and in particular may be an aspherical lens, a column lens, a free-form surface lens, or a Fresnel lens, without limitation herein. In addition, the reflecting surface of the prism 300 may also be set as a curved surface to simultaneously play the role of reflecting the light and collimating the light, in which case the reflecting surface of the prism 300 preferably adopts an aspherical curved surface, and is not limited herein.
The sealing glass 600 is disposed in an open position over the frame 100, and the sealing glass 600 is welded to the edges of the frame 100, thereby encapsulating the laser device. In particular, the scaling glass 600 may be made of sapphire, quartz, Bk7, or the like. The frame 100 and the sealing glass 600 may be welded together by resistance welding or direct welding in the first polarization direction of Au. In the resistance welding method, the sealing glass 600 is welded to the metal by low-temperature glass adhesive prior to resistance welding.
The laser chip components in the laser device provided in the embodiments of the present application can be arranged using a variety of arrangement rules, and accordingly, the prism 300 can be deformed and designed, together with the phase retarder chip set at a reasonable position, to realize the purpose of the laser beam emitted from the laser device having the same polarization direction.
In some embodiments, as shown in
n some embodiments, as shown in
In some embodiments, as shown in
Taking the structure shown in
In adopting the structure shown in
In some embodiments, as shown in
The prism 300 includes a top surface in a first polarization direction of 0, and a first reflective surface in a first polarization direction of 1 and a second reflective surface in a first polarization direction of 2 symmetrically disposed with respect to the top surface, wherein a first type light emitting chip row L1 is disposed on the side of the first reflective surface in the first polarization direction of 1 of the prism, wherein the first reflection surface in the first polarization direction of 1 is configured to receive the laser beam emitted from the first type light emitting chips in each of the first type light emitting chip rows L1201 emitting laser light to be reflected in the light-out direction of the laser device; the second type light emitting chip row L2 is disposed on the first polarization direction of 2 side of the second reflecting surface of the prism, and the second polarization direction of 2 of the first polarization direction of the second reflecting surface is configured to receive the laser light emitted from the second type light emitting chips 202 in each of the second type light emitting chip rows L2 to be reflected in the light-out direction of the laser device.
Since the laser chip units emitting laser light in the same polarization direction are arranged in a row, the phase retarder 400 may be provided at the edge of the first polarization direction 0 of the top surface of the prism near the first polarization direction 1 of the first reflecting surface; alternatively, the phase retarder 400 may be provided at the edge of the first polarization direction 0 of the top surface of the prism near the first polarization direction 2 of the second reflecting surface, so that the two types of laser chips have the same polarization direction of the final emitted laser beams. The laser beams finally emitted from the two laser chip units are polarized in the same direction.
In adopting the laser apparatus structure shown in
In a specific implementation, the width of the 0 in the first polarization direction of the top surface of the prism 300 is greater than or equal to 4 mm so that there is a sufficient taping distance between the phase retarder 400 and the 0 in the first polarization direction of the top surface. The height of the prism 300 is usually greater than 4 mm, and the specific dimensions may be designed according to the optical path.
When the laser chip unit included in the first type light emitting chip row L1 is a red laser chip unit and the laser chip unit included in the second type light emitting chip row L2 is a green laser chip unit and a blue laser chip unit, as shown in
In some embodiments, as shown in
For sharing a prism 300, as shown in
The prism 300 includes: a top surface having a first polarization direction of 0, and a first reflection surface having a first polarization direction of 1, and a second reflection surface having a first polarization direction of 2 symmetrically disposed with respect to the top surface having a first polarization direction of 0.
The prism 300 is disposed on the first step surface T1, and the two first type light emitting chip rows L1 are both disposed on one side of the first polarization direction 1 of the first reflective surface of the prism, wherein one of the first type light emitting chip rows L1 is disposed on the first step surface T1 and the other of the first type light emitting chip rows is disposed on the second step surface T2; the first polarization direction 1 of the first reflecting surface is configured to receive the laser beam emitted from each of the first type light emitting chips 201 in the first type light emitting chip L1 so as to be reflected in the outgoing direction of the laser. in which the laser light emitted from each of the first type light emitting chips 201 is reflected in the direction of light emission from the laser device.
Both of the two second type light emitting chip rows L2 are disposed on one side of the 2 of the first polarization direction of the second reflecting surface of the prism, wherein one of the second type light emitting chip rows L2 is disposed on the first step surface T1 and the other of the second type light emitting chip rows L2 is disposed on the second step surface T2; the 2 of the first polarization direction of the second reflecting surface is configured to receive the second type light emitting chip 202 ejected from the respective second type light emitting chip 202 of the two second type light emitting chip rows L2 for laser light to be reflected in the outgoing direction of the laser device.
The laser chip units in which the outgoing laser light is in the same polarization direction are disposed on the same side of the prism, and thus the phase retarder 400 may be disposed at an edge of the 0 of the first polarization direction of the top surface of the prism near the 1 of the first polarization direction of the first reflecting surface; alternatively, the phase retarder 400 may also be disposed at an edge of the 0 of the first polarization direction of the top surface of the prism near the 2 of the first polarization direction of the second reflecting surface.
In adopting the laser apparatus structure shown in
Since each side of the reflecting surface of the prism must receive the laser light emitted from two rows of laser chip units, the size of the prism shown in
In some embodiments, both the first type light emitting chip 201 and the second type light emitting chip 202 are included in at least one of the respective laser chip unit rows as shown in
Taking the structure shown in
The prism 300 includes a top surface having a first polarization direction of 0 and a reflection surface having a first polarization direction of, and the phase retarder is provided on a surface of the prism on the light emitting side of the second type light emitting chip 202.
The laser device may include three ceramic insulators 700, wherein the red laser chip units are provided adjacent to each other and the red laser chip units are connected in series with each other, and one of the two red laser chip units disposed on each side connects the positive end of the corresponding ceramic insulator 700 and the other connects the negative end of the corresponding ceramic insulator 700. The green laser chip units are provided adjacent to each other, and the green laser chip units are connected in series with each other, and one of the two green laser chip units disposed on both sides is connected to the positive terminal end of the corresponding ceramic insulator 700, and the other is connected to the negative terminal end of the ceramic insulator 700. The blue laser chip units are provided adjacent to each other, and the blue laser chip units are connected in series with each other, and one of the two blue laser chip units located on both sides is connected to the positive terminal end of the corresponding ceramic insulator 700, and the other is connected to the negative terminal end of the ceramic insulator 700. The laser chip units and the ceramic insulators may be connected with gold wires, and the diameter and number of the gold wires may be selected according to the current of the laser apparatus. With the connection relationship described above, an electrical signal may be applied to the positive and negative poles of the ceramic insulator to drive the connected laser chip unit to emit laser light.
In an embodiment of the present application, the material of the sidewall 102 may include a ceramic, such as aluminum trioxide (chemical formula: Al2O3). In a particular implementation, the phase retarder 400 may be fixed to the sidewall 102, and the sealing light transmissive layer 600 may also be fixed to the sidewall 102. Because the ceramic material is easier to fix or combine with the phase retarder 400 and the sealing light-transmitting layer 600, the laser device 10 provided by the embodiments of the present application has more processing advantages compared to the lasers with metal sidewalls in the related technology, and the fixation strength of the phase retarder 400 and the scaling light-transmitting layer 600 with the sidewall 102 can be guaranteed to ensure that the laser device 10 has higher reliability.
In this example, each reflective prism 300 may correspond to at least one light emitting chip 200, with different reflective prisms 300 corresponding to different light emitting chips 200, and the laser light emitted from each light emitting chip 200 may be directed to a reflective surface of the corresponding reflective prism 300, which may reflect the incoming laser light along the direction away from the substrate 101 (e.g., the z-direction in
Similarly, in this example, the plurality of light emitting chip units 200 in the laser device 10 may include a first type light emitting chip and a second type light emitting chip, wherein the direction of polarization of the laser light emitted from the first type light emitting chip is perpendicular to the direction of polarization of the laser light emitted from the second type light emitting chip. The color of the laser light emitted from the first type light emitting chip and the laser light emitted from the second type light emitting chip is also different. In a specific embodiment, the laser light emitted from the first type light emitting chip is polarized light in the first polarization direction, and the laser light emitted from the second type light emitting chip is polarized light in the second polarization direction. For example, the polarized light in the first polarization direction may include green laser light and blue laser light, and the polarized light in the second polarization direction may include red laser light. In a specific embodiment, it is also possible that the laser light emitted from the first type light emitting chip is polarized light in the second polarization direction, and the laser light emitted from the second type light emitting chip is polarized light in the first polarization direction.
There may be a plurality of first type light emitting chips and a plurality of second type light emitting chips in the laser device 10. Exemplarily, some of the first type light emitting chips of the plurality of first type light emitting chips are green light chips for emitting a green laser light, and the remaining part of the first type light emitting chips are blue light chips for emitting a blue laser light. The plurality of second type light emitting chips are red light emitting chips for emitting red laser light. Or the plurality of first type light emitting chips may all emit green laser light or all emit blue laser light, and the embodiments of the present application are not limited. In a particular embodiment, the laser device 10 may also have the plurality of first type light emitting chips which are all red chips and the plurality of second type light emitting chips which include a plurality of green chips and a plurality of blue chips, and the embodiments of the present application are not limited.
The positive projection of the phase retarder 400 on the substrate 101 may cover the plurality of first type light emitting chips and their corresponding reflective prisms 300, and the positive projection may be located outside the plurality of second type light emitting chips and their corresponding reflective prisms 300. In this way, the laser light emitted from the first type light emitting chip after being reflected by the corresponding reflecting prisms 300 may be directed to the phase retarder 400, and the phase retarder 400 may rotate the direction of polarization of the incoming laser light by 90 degrees, whereby the laser light emitted from the first type light emitting chip may be in the same direction as the direction of polarization of the laser light emitted from the second type light emitting chip after passing through the phase retarder 400.
In the laser device provided in an embodiment of the present application, a phase retarder chip is provided on a side of the light emitting chip away from the substrate, and a positive projection of the phase retarder chip on the substrate covers each of the first type light emitting chip and the corresponding reflecting prisms in the laser device and is located outside of each of the second type light emitting chip and the corresponding reflecting prisms in the laser device. In this way, the laser light emitted from the first type light emitting chip can be reflected on the corresponding reflecting prisms and then emitted after the phase retarder rotates the adjusted polarization direction by 90 degrees, while the polarization direction of the laser light emitted from the second type light emitting chip does not change. The laser light emitted from the first type light emitting chip is polarized in the same direction as the laser light emitted from the second type light emitting chip after the phase retarder, and the laser light emitted from the laser apparatus has the same polarization direction. Therefore, the laser emitted from the laser device originating from different types of light emitting chips has a smaller difference in transmissive-reflective properties when transmitted in the subsequent optical components, and the laser emitted from the laser device has a smaller change in the ratio of the various colors of the laser light after passing through the subsequent optical components, so as to attenuate the color deviation of the projection image formed by the laser light and improve the display effect of the projection image.
As shown in
In a specific implementation, as shown in
In a particular implementation, the first type light emitting chips and the second type light emitting chips may also not be provided in two separate areas, and the first type light emitting chips and the second type light emitting chips may be staggered. For example, the first type light emitting chip and the second type light emitting chip may be included in each row of light emitting chips of the laser device 10, and for example, the first type light emitting chip and the second type light emitting chip may be provided alternately one by one in each row.
In a specific implementation,
In this application embodiment, the phase retarder piece 400 in the laser device 10 may be optionally provided in a variety of ways. For example, the phase retarder piece 400 may be attached directly to the sidewall 102 and supported by the sidewall 102. Or, the laser device 10 may also include a bracket that may be surrounded by the sidewall 102, and the phase retarder layer 400 is supported by the bracket. Or the phase retardation layer 400 may be supported by both the bracket and the sidewall, such that an edge of the phase retardation layer 400 is attached to a side of the bracket away from the substrate 101, and the phase retardation layer 400 is also attached to the sidewall 102. Several optional ways of setting the phase retarder are described below in conjunction with the accompanying drawings.
In a first optional configuration, the laser device 10 may include only one phase retarder 400, wherein the phase retarder 400 is fixed to the sidewall 102 and supported only by the sidewall 102. The phase retarder 400 may be rectangular in shape. The sidewall 102 may be surrounded by a plurality of subwalls. If the sidewall 102 is in the form of a square tube and the front projection of the sidewall 102 on the substrate 101 is substantially rectangular, the sidewall 102 may be enclosed by four subwalls.
In one example, the phase retarder piece 400 may be disposed on a side of the sidewall 102 away from the substrate 101. At least two opposite edges of the phase retarder piece 400 are attached to a surface of the sidewall 102 away from the substrate 101. As shown in
An edge of the light-transmitting sealing layer 600 may be attached to a surface of the sidewall 102 away from the substrate 101. For the three subwalls in the sidewall 102 covered by the phase retardation layer 400, the light-transmitting sealing layer 600 may be fixed by an adhesive to the portions of the three subwalls not covered by the light-transmitting sealing layer 600; the edges of the light-transmitting sealing layer 600 may also be fixed to the three edges of the side of the phase retardation layer 400 away from the substrate. For a subwall in the sidewall 102 that is not covered by the phase retarder 400, the light-transmitting sealing layer 600 may be attached directly to the side of the subwall away from the substrate. Since the phase retarder 400 is also provided on the sidewall 102, the adhesive configured to fix the light-transmitting scaling layer 600 may be more, and the maximum thickness of the adhesive may be greater than the thickness of the light-transmitting sealing layer 600, to ensure that the light-transmitting sealing layer 600 can be fixed to the sidewall 102 by the adhesive to ensure the sealing effect on the frame.
In a particular embodiment, only the two opposite edges in the phase retarder 400 may also be fixed to the two opposite subwalls in the sidewall 102, respectively. For example, for the laser device 10 shown in
In another example, the phase retarder layer 400 is disposed in the frame surrounded by the sidewall 102. The inner surfaces of at least two opposing subwalls in the sidewall 102 have tabs, and two opposing edges in the phase retarder 400 are each attached to a side of the tabs on those two subwalls away from the substrate 101.
In a specific implementation, the tabs T in this embodiment of the present application may be integrally formed with the sidewalls 102, such as a piece of layered metal that may be ground or etched to form the sidewalls 102 with the tabs T. In a specific implementation, the surfaces of the tabs T away from the substrate 101 are all flat. In a specific implementation, the length of the tabs on each sidewall may be equal to the length of the sidewall or may be less than the length of the sidewall. In a specific embodiment, the tabs on each subwall may also include a plurality of small, independent tabs arranged along the length of the subwall. The length direction of the subwall is the direction of extension of the parallel substrate 101 of the subwall.
In a second optional arrangement,
In a particular embodiment, as shown in
In an optional mounting method of the holder 103, the holder 103 may be underside mounted on the substrate 101 to realize the mounting of the holder 103. In the case where the bracket 103 is fixed to the substrate 101, the bracket 103 may be integrally molded with the substrate 101; or the bracket 103 and the substrate 101 may be two separate structures welded together to realize the fixing of the bracket 103. In another optional fixing of the bracket 103, both ends of the bracket 103 are in contact with the sidewall 102, which is fixed to the sidewall 102 to achieve fixing of the bracket 103. In a specific implementation, when both ends of the bracket 103 are fixed to the sidewall 102, the bracket 103 may not be fixed to the substrate 101, such as when there is a gap between the bracket 103 and the substrate 101. In a specific implementation, the bracket 103 may be integrally molded with the sidewall 102; or the bracket 103 and the sidewall 102 may be two separate structures that are welded together to achieve fixation of the bracket 103.
In a further specific embodiment, as shown in
It is noted that
In a third optional arrangement, the laser device 10 includes at least one bracket 103 disposed on the substrate 101 and surrounded by the sidewall 102, wherein the sidewall 102 has a tab T on an inner surface, and the phase retarders 400 are supported by the at least one bracket 103 together with the tab T. In a specific implementation, the tab T may be integrally formed with the sidewall 102, such as a piece of sheet material that may be ground or etched to form the sidewall 102 with the tab T. In a specific implementation, the surface of the bracket 103 facing away from the substrate 101 and the surface of the tab T facing away from the substrate 101 are both flat and both parallel to the plate surface of the substrate 101. The two surfaces may be at equal distances from the substrate 101. The phase retarder 400 is attached to the surface of this bracket 103 away from the substrate 101, and is attached to the surface of this tab T away from the substrate 101.
The at least one bracket 103 may be a strip plate bracket or may comprise a plurality of brackets 103. For the optional realization of the at least one bracket 103 and the fixing method, reference may be made to the relevant introduction in the second setting method of the phase retarder layer 400 described above, and the embodiments of the present application will not be repeated herein. The number of phase retarders 400 may be one or a plurality. For the method of setting the plurality of phase retarders 400, reference may be made to the relevant introduction to
In a first example,
In a particular embodiment, the tab T may be a strip tab. The length of the tab T on the first subwall may be equal to the length of that first subwall (e.g., in the x-direction), or the length of the tab T may be less than the length of the first subwall (as shown in
The embodiments of the present application do not limit the specific way of setting the tabs T on the first subwall, the number and shape, etc., but only ensure that the edges of the phase retarders 400 do not fall off after being fixed with the tabs.
In a second example,
Thus, in a specific implementation, the length of the tab on the second subwall (i.e., the length in the x-direction) may be less than the total length of the second subwall, and only half of the area of the second subwall has a tab, and only the phase retardation chip 400 needs to be provided on which the tab can cover the first type light emitting chip and its corresponding reflective prism 300. In a particular embodiment, the length of the tab on the second sub-wall (i.e., the length in the x-direction) may also be equal to the overall length of the second sub-wall.
In a third example,
The implementation of the tab on the third subwall may be the same as the implementation of the tab on the first subwall and the second subwall, e.g., the tab may also be a strip tab or include a plurality of small independent tabs arranged along the x-direction, as described above with respect to the first example and the second example and will not be further detailed in the embodiments of the present application.
In a particular embodiment, each of the four subwalls of the sidewall 102 has a tab, which may be annular, and the length of the tab on each subwall may be equal to the length of the subwall. A positive projection of the tabs on the substrate 101 may enclose all of the light emitting chips 200 and their corresponding reflective prisms 300. In this way, the generality of the sub-wall 102 can be higher, and the first type light emitting chips in the laser device using the sub-wall 102 can be set with higher flexibility, and there is no need to restrict the first type light emitting chips to be set only at a certain position or in a certain relative relationship to the sub-wall 102, so that the light emitting chips can be set with higher flexibility. The placement flexibility of the light emitting chip is high.
Exemplarily, the first type light emitting chips and the second type light emitting chips can be arbitrarily arranged on the substrate 101, and it is only necessary to ensure that each of the first type light emitting chips and their corresponding reflective prisms 300 are located near the sidewalls 102, and thus it is only necessary to provide a bracket 103 on the rear side (i.e, (i.e., the side opposite to the light output side) of the first type light emitting chips, so that the bracket 103 and the tabs on the sidewalls 102 can be configured to support the phase delay chips 400 such that the phase delay chips 400 cover the first type light emitting chips and their corresponding reflective prisms 300.
It is to be noted that the structure, forming method, setting method, and fixing method with the phase retarder 400 of the tabs on the sub-wall in the third optional setting method and the tabs on the sub-wall in the first optional setting method may be the same, and the respective descriptions may be cross-referenced, and the embodiments of the present application are not limited.
In a fourth optional setup, the laser device 10 may include at least one bracket 103, the phase retarder 400 is supported only by the bracket 103, and the edges of the phase retarder 400 are fixed only to a surface of the bracket 103 away from the substrate 101. In this arrangement, the inner surface of the sidewall 102 may not have a tab or may still have a tab.
In a specific implementation, each holder 103 may have a tubular shape, and each holder 103 may be surrounded by four solid plates. In a specific implementation, each holder 103 may also be enclosed by three solid plates, in which case the holder 103 half encloses at least one first type light emitting chip and its corresponding reflective prism 300. In a specific implementation, the plurality of holders 103 in the laser device 10 may also be distributed on opposite sides of the plurality of first type light emitting chips and their corresponding reflective prisms 300, in which case the holder 103's structure can be referred to the description of the holder 103 in the three optional setting methods described above. In a particular embodiment, the holder 103 may also include four independent plate-like holders disposed around the at least one first type light emitting chip and its corresponding reflective prism 300. In this fourth optional arrangement, the manner in which the phase retarder 400 is provided on this holder 103 may be related to the manner in which the phase retarder 400 is provided on the sidewall 102 and the holder 103 in the three aforementioned optional arrangements, which will not be repeated in the embodiments of this application.
It should be noted that in the first three optional setting methods, they are all based on the example that the plurality of first type light emitting chips and the plurality of second type light emitting chips are set up in separate areas in the laser device 10, and the at least one holder 103 in the laser device 10 is located between the plurality of first type light emitting chips and the plurality of second type light emitting chips.
In a particular implementation, the material of the substrate 101 in embodiments of the present application may include a metal. The material may include copper, such as oxygen-free copper, or the material may also include other metals, such as aluminum or iron. It should be noted that the light emitting chip 200 generates more heat when emitting laser light, and copper has a higher thermal conductivity. In the embodiment of the present application, the material of the substrate 101 is copper to ensure that the heat generated by the light emitting chip 200 provided on the substrate 101 during operation can be quickly conducted through the substrate 101 and then quickly emitted to avoid damage to the light emitting chip due to heat accumulation. In a specific implementation, the material of the substrate 101 may also be one or more of aluminum, aluminum nitride, and silicon carbide. In a specific implementation, the material of the substrate 101 may also include ceramic.
In a specific implementation, the material of the bracket 103 may include metal or ceramic. Exemplarily, the material of the bracket 103 may be the same as the material of the substrate 101, and the bracket 103 may be integrally molded with the substrate 101 or fixed to the substrate 101 by brazing. The material of the bracket 103 may also be the same as the material of the sidewall 102, and the bracket 103 may be integrally molded with the sidewall 102, or fixed to the sidewall 102 by brazing or taping.
In embodiments of the present application, an edge region of a side surface of the phase retarder 400 may be prepositioned with a solder. The solder may be, for example, a gold-tin solder, and the material of the solder may include gold and tin. In a particular implementation, the solder may cover at least two edge regions of the phase retarder 400, for example, may cover four edge regions. Each edge region of the solder may be continuous, or only a few spaced blocks of solder may be set, just to ensure that based on the solder the phase retarder 400 can be securely fixed, the present application embodiments for the phase retarder in the coverage of the solder and the specific location of the position is not limited.
For example, in a particular implementation in which the phase retarder 400 is supported by the tabs T on the sidewall 102 in conjunction with the clip 103, in securing the phase retarder 400, the edges of the phase retarder 400 may first be lapped over the tabs T on the sidewall 102 and the clip 103. The edge region of the phase retarder 400 is then heated to melt the solder on the phase retarder 400. The molten solder can then be cooled to solidify the solder to secure the phase retarder piece 400 to the sidewall 102 and bracket 103. In a laser device in which the phase retarder piece 400 is otherwise supported, the phase retarder piece 400 is secured in the same manner.
In a particular implementation, the material of the phase retarder piece 400 may include sapphire. The sapphire has a higher coefficient of expansion that matches the ceramic sidewall, which allows for a better connection between the phase retarder 400 and the sidewall 102 and reduces cracking of the ceramic due to stress. In a specific implementation, the area of the phase retarder 400 can be as small as possible, just enough to ensure that the laser light emitted from the first light emitting chip can all be injected into the phase retarder 400, thereby reducing the preparation cost of the laser device 10.
In a particular embodiment, the material of the light-transmitting sealing layer 600 may be glass, sapphire, quartz, or Bk7 model corona glass and the like. The manner in which the light-transmitting sealing layer 600 is constructed in the laser device 10 is described below in conjunction with the accompanying drawings.
Referring back to
In a specific embodiment, with continued reference to
The plurality of collimating lenses in the collimating mirror group 500 may be integrally molded. The side of the collimating mirror group 500 away from the substrate 101 may have a plurality of convex curved surfaces curved toward the side away from the substrate 101. The portion of the collimated mirror assembly 500 in which each of the convex curved surfaces is located may serve as a collimating lens J, and thus the collimated mirror assembly 500 may be considered to include a plurality of collimating lenses J.
In summary, in the laser device provided in several embodiments of the present application, a phase retarder is provided in the laser device on a side of the light emitting chip away from the substrate, and a positive projection of the phase retarder on the substrate covers each of the first type light emitting chips and the corresponding reflecting prisms in the laser device and is located outside of each of the second type light emitting chips and the corresponding reflecting prisms in the laser device. In this way, the laser light emitted from the first type light emitting chip can be reflected on the corresponding reflecting prisms and then emitted after the phase retarder rotates the adjusted polarization direction by 90 degrees, while the polarization direction of the laser light emitted from the second type light emitting chip does not change. The laser light emitted from the first type light emitting chip is polarized in the same direction as the laser light emitted from the second type light emitting chip after the phase retarder, and the laser light emitted from the laser apparatus is polarized in the same direction. Therefore, the laser emitted from the laser device originating from different types of light emitting chips has a smaller difference in transmissive-reflective properties when transmitted in the subsequent optical components, and the laser emitted from the laser device has a smaller change in the ratio of the various colors of the laser light after passing through the subsequent optical components, so as to attenuate the color deviation of the projection image formed by the laser light and improve the display effect of the projection image.
In addition, with respect to the manner of fixing the phase retarder chip to the side wall of the laser device or the mount in the multiple examples described above, the area covered by the positive projection of the phase retarder chip on the substrate may also correspond to a portion of the first type light emitting chip and the corresponding reflecting prism, thereby changing the direction of polarization of the laser beam emitted from only a portion of the first type light emitting chip, and, in the specific embodiment, the phase retarder chip is a phase retarder chip of the second type, the phase retarder chip is a phase retarder chip of the third type, the phase retarder chip is a phase retarder chip of the fourth type, and the phase retarder chip is a phase retarder chip of the fifth type, the phase retardation chip is a half-wave chip corresponding to half of the number of the first type light emitting chips, thereby changing the polarization direction of the laser beam emitted from only half of the first type light emitting chips, and the laser beam emitted from the other half of the number of the first type light emitting chips does not pass through the half-wave chip, thereby maintaining the original polarization direction. In the arrangement described above, the degree of difference in polarization direction from the second type light emitting chip is reduced by having two different polarization directions for the first type light emitting chip, and the laser beams having two different polarization directions for the same type of light emitting chip also contribute to reducing the degree of coherence.
Further, the phase retardation chips may also correspond to a portion of the first type light emitting chips and a portion of the second type light emitting chips, respectively, and are also specifically selected to be both 50%, wherein, among the plurality of first type light emitting chips and the plurality of second type light emitting chips, the polarization direction of half of the laser beams of each of the plurality of first type light emitting chips and the polarization direction of the laser beams of each of the plurality of second type light emitting chips is changed, and the polarization direction of the laser beams of the plurality of second type light emitting chips of each of the plurality of second type light emitting chips is maintained in the original polarization direction. As a result, the first type light emitting chip and the second type light emitting chip have two different polarization directions, and the degree of difference in the polarization directions is improved, and the laser beams having two different polarization directions for the same type of light emitting chip also contribute to a reduction in the degree of coherence.
Another aspect of the embodiments of the present application provides a laser projection apparatus, and
As shown in
In the package structure of the laser device light source 10, a phase retarder is provided on a prism on the light output side of the laser light emitting chip or at least in the light output path in the reflection direction of the prism, so that the laser beam emitted from one type of the light emitting chip passes through the phase retarder in the same polarization direction as that of the laser beam emitted from another type of the light emitting chip, thereby avoiding color problems caused by different polarization states. Different polarization states can be avoided because of the color problems caused by different polarization states.
Furthermore, when the phase retarder chip is provided in a portion of the outgoing beam optical path of the two types of light emitting chips, it is possible to have two polarization states of the same color of light existing in the outgoing laser beam obtained from the laser device, so that on the one hand, it is possible to reduce a difference state in which the two types of light emitting chips have polarization directions that are completely orthogonal to each other, and, at the same time, it is possible to reduce a degree of coherence of the light of the same color.
The light valve modulating component 20 is located on the light exit side of the laser device 10, and the light valve modulating component 20 is configured to reflect the incident light after modulation. In an embodiment of the present application, the light valve modulation component 20 may use a digital micromirror device (DMD), which is a reflective light valve device, and the surface of the DMD includes thousands of tiny mirrors, and the modulation of the light can be realized by controlling the flip angle of the tiny mirrors and the duty cycle.
The projection lens 30 is disposed in the reflected light path of the light valve modulating component 20, and the projection lens 30 is configured to image the light exiting from the light valve modulating component.
Although preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiments as well as all changes and modifications within the scope of this application.
Of course, those skilled in the art may make various modifications and variations of the present application without departing from the spirit and scope of the present application. Thus, to the extent that such modifications and variations of the present application fall within the scope of the claims of the present application and their technical equivalents, the present application is intended to encompass such modifications and variations.
Number | Date | Country | Kind |
---|---|---|---|
202210344076.0 | Mar 2022 | CN | national |
20221173515.8 | May 2022 | CN | national |
This application is a continuation application of PCT application No. PCT/CN2023/084222 filed on Mar. 28, 2023, which claims priority to Chinese patent application No. 202210344076.0 filed on Mar. 31, 2022 in the China National Intellectual Property Administration and entitled “LASER AND LASER PROJECTION APPARATUS” and Chinese patent application No. 202221173515.8 filed on May 16, 2022 in the China National Intellectual Property Administration and entitled “LASER”, the entire contents of all of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/CN2023/084222 | Mar 2023 | WO |
Child | 18902481 | US |