This application claims the benefit of priority to Taiwan Patent Application No. 108107398, filed on Mar. 6, 2019. The entire content of the above identified application is incorporated herein by reference. Some references, which may include patents, patent applications and various publications, may be cited and discussed in the description of this disclosure. The citation and/or discussion of such references is provided merely to clarify the description of the present disclosure and is not an admission that any such reference is “prior art” to the disclosure described herein. All references cited and discussed in this specification are incorporated herein by reference in their entireties and to the same extent as if each reference was individually incorporated by reference.
The present disclosure relates to a laser heating device, and more particularly to a laser heating device for mounting LED.
Light-emitting diodes (LED) are widely used nowadays due to their excellent light quality and high luminous efficiency. Generally, in order for a display device using a light-emitting diode as a light-emitting element to have better color performance, a conventional display device adopts a combination of red, green, and blue light-emitting diode chips to form a full color light-emitting diode display device. The full-color light-emitting diode display device can respectively emit three colors of red, green and blue light through three kinds of red, green and blue light-emitting diode chips, so that a full-color light is formed to display relevant information after the mixing of light. However, in the related art, in the process of fixing the LED chip on the circuit substrate, the substrate carrying the LED chip needs to be removed first.
In response to the above-referenced technical inadequacies, the present disclosure provides a laser heating device for mounting LED.
In one aspect, the present disclosure provides a laser heating device for mounting LED, including: a carrier substrate, an optical module, and a laser generation module. The carrier substrate is disposed to carry a circuit substrate, and the circuit substrate includes a plurality of conductive pads, a plurality of conductors, and a plurality of LED chips. The conductors are respectively disposed on the conductive pads, and each of the LED chips is disposed on at least two of the corresponding conductors. The optical module is disposed above the carrier substrate. The laser generation module is adjacent to the optical module to provide a laser source having a first predetermined range. The conductor is irradiated by the laser source to mount the LED chip, the first predetermined range of the laser source forms a second predetermined range by optical adjustment of the optical module, and the first predetermined range is greater than, less than, or equal to the second predetermined range.
In one aspect, the present disclosure provides another laser heating device for mounting LED, including: a carrier substrate, an optical module, and a laser generation module. The laser generation module is adjacent to the optical module to provide a laser source having a first predetermined range. The conductor is irradiated by the laser source to mount the LED chip, the first predetermined range of the laser source forms a second predetermined range by optical adjustment of the optical module, and the first predetermined range is greater than, less than, or equal to the second predetermined range.
In one aspect, the present disclosure provides still another laser heating device for mounting LED, including: a carrier substrate, an optical module, a laser generation module, a temperature control module and a control module. The carrier substrate is used to carry a plurality of conductors. The optical module is disposed above the carrier substrate. A laser generation module is adjacent to the optical module to provide a laser source having a first predetermined range. The temperature control module is adjacent to the carrier substrate for detecting the temperature of the conductor to obtain a conductor temperature information. The control module is electrically connected between the temperature control module and the laser generation module. The first predetermined range of the laser source is optically adjusted by the optical module to form a second predetermined range. The first predetermined range is greater than, less than, or equal to the second predetermined range, and the first predetermined range has the same or a different shape as the second predetermined range. The control module adjusts the power output by the laser generation module according to the conductor temperature information.
Therefore, the laser heating device for mounting LED provided by the present disclosure has the technical features of “a laser heating device for mounting LED, including: a carrier substrate, an optical module, and a laser generation module,” “the optical module being disposed above the carrier substrate,” “the laser generation module being adjacent to the optical module to provide a laser source having a first predetermined range” and “the conductor being irradiated by the laser source to mount the LED chip, the first predetermined range of the laser source forming a second predetermined range by optical adjustment of the optical module, and the first predetermined range being greater than, less than, or equal to the second predetermined range” so that the LED chip can be mounted on a circuit substrate.
These and other aspects of the present disclosure will become apparent from the following description of the embodiment taken in conjunction with the following drawings and their captions, although variations and modifications therein may be affected without departing from the spirit and scope of the novel concepts of the disclosure.
The present disclosure will become more fully understood from the following detailed description and accompanying drawings.
The present disclosure is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. Like numbers in the drawings indicate like components throughout the views. As used in the description herein and throughout the claims that follow, unless the context clearly dictates otherwise, the meaning of “a”, “an”, and “the” includes plural reference, and the meaning of “in” includes “in” and “on”. Titles or subtitles can be used herein for the convenience of a reader, which shall have no influence on the scope of the present disclosure.
The terms used herein generally have their ordinary meanings in the art. In the case of conflict, the present document, including any definitions given herein, will prevail. The same thing can be expressed in more than one way. Alternative language and synonyms can be used for any term(s) discussed herein, and no special significance is to be placed upon whether a term is elaborated or discussed herein. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms is illustrative only, and in no way limits the scope and meaning of the present disclosure or of any exemplified term. Likewise, the present disclosure is not limited to various embodiments given herein. Numbering terms such as “first”, “second” or “third” can be used to describe various components, signals or the like, which are for distinguishing one component/signal from another one only, and are not intended to, nor should be construed to impose any substantive limitations on the components, signals or the like.
Referring to
First, as shown in
Further, as shown in
The optical module M2 is disposed above the carrier substrate M1 and is located between the laser generation module M3 and the circuit substrate 10. The optical module M2 may be a lens structure or a light guide plate structure, but is not limited thereto. The laser source generating module M3 can provide a laser source L having a first predetermined range R1 and direct the light from the light source to the optical module M2. The first predetermined range R1 of the laser source L is formed by the optical adjustment of the optical module M2 to form a second predetermined range R2. The first predetermined range R1 may be greater than, less than, or equal to the second predetermined range R2. In the present embodiment, as an example, the first predetermined range R1 may be smaller than the second predetermined range R2, but the present disclosure is not limited thereto. The first predetermined range R1 and the second predetermined range R2 may have the same or different shapes.
Further, as shown in
Further, as shown in
Finally, as shown in
In addition, as shown in
Further, as shown in
It should be noted that, in the above-mentioned embodiment, the wavelengths of the laser source L for bonding the conductor 101 to the LED chip 102 and the laser source L for reducing the conductor 11 may be the same as or different from each other.
Referring to
For example, when the light from the laser source L of the second predetermined range R2 is directed to each of the LED chips 102, the light passes through the base layer 1020, the n-type conductive layer N, the light-emitting layer M, and the p-type conductive layer P, and is projected onto at least two conductors 101 of the circuit substrate 10. Next, the conductor 101 disposed between the LED chip 102 and the circuit substrate 10 is cured by irradiation of the laser source L so that the LED chip 102 is mounted on the circuit substrate 10. However, the above-mentioned examples are only one of the possible embodiments and the present disclosure is not limited thereto.
Referring to
For example, the temperature control module M5 can be a temperature sensor or a temperature controller, but the present disclosure is not limited thereto. A sensing end of the temperature control module M5 may be disposed on the carrier substrate M1 and adjacent to the circuit substrate 10, or the sensing end of the temperature control module M5 may be located outside the carrier substrate M1 and adjacent to one or a part of the conductor 101 on the circuit substrate 10. Moreover, the control module M6 is electrically connected to the carrier substrate M1, the laser generation module M3, the pick and place module M4, and the temperature control module M5. Therefore, at the same time as or after the laser source L is projected onto the conductor 101 on the circuit substrate 10, the temperature of the conductor 101 can be detected by the temperature control module M5 to obtain a conductor temperature information.
Then, the control module M6 can determine whether the power output by the laser generation module M3 is sufficient, too low or too high according to the conductor temperature information (for example, comparing the conductor temperature information with a preset temperature information, but the present disclosure is not limited thereto), and then the power output by the laser generation module M3 is appropriately adjusted. However, the above-mentioned examples are only one of the possible embodiments and the present disclosure is not limited thereto.
It is worth mentioning that, as shown in
Referring to
For example, in the present disclosure, at least two conductors 101 may be disposed on each of the LED chips 102, and the conductor 101 may be a solder ball, or other conductive materials having different shapes or structures, but the present disclosure is not limited thereto. Next, as shown in
In conclusion, the laser heating device for mounting LED Z provided by the present disclosure has the technical features of “a laser heating device Z for mounting LED, including: a carrier substrate M1, an optical module M2, and a laser generation module M3,” “the optical module M2 being disposed above the carrier substrate M1,” “the laser generation module M3 being adjacent to the optical module M2 to provide a laser source L having a first predetermined range R1” and “the conductor 101 being irradiated by the laser source L to mount the LED chip 102, the first predetermined range R1 of the laser source L forming a second predetermined range R2 by optical adjustment of the optical module M2, and the first predetermined range R1 being greater than, less than, or equal to the second predetermined range R2” so that the LED chip can be mounted on a circuit substrate 10. Further, the laser heating device Z for mounting LED provided by the present disclosure can convert the first predetermined range R1 of the laser source L into the second predetermined range R2 by using the optical adjustment of the optical module M2 by the above-mentioned technical solution, so as to conduct the solid crystal process of the LED chip 102.
The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
The embodiments were chosen and described in order to explain the principles of the disclosure and their practical application so as to enable others skilled in the art to utilize the disclosure and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present disclosure pertains without departing from its spirit and scope.
Number | Date | Country | Kind |
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108107398 | Mar 2019 | TW | national |