Appendix A contains, for disclosure purposes, a paper by inventors hereof and entitled “Development of a Passive Optical Heterodyne Radiometer for NIR Spectroscopy”.
In a range of combustion and manufacturing processes it is necessary to monitor the efficiency of a combustion system to maintain adequate operation. Combustion systems including engines and flare stacks are among those that have flames and combusting precursors. These combustion systems require specific ratios of fuel and air and depend on consistent mixing of the two in order to maintain satisfactory combustion efficiency.
Combustion processes require monitoring to satisfy standard operating conditions. Due to high temperatures and volatile environments within flames, direct sensing of combustion systems is challenging. Spectroscopy has been used to monitor flames, though many spectroscopic monitoring systems require significant expense and often require careful alignment of delicate optical components. During combustion, carbon monoxide (CO) and carbon dioxide (CO2) are generated. The amount of CO generated is indicative of the combustion efficiency of the fuel. Monitoring the amount of CO in a flame allows for an estimate of the combustion efficiency in real time. Since flames are volatile, the measured amount of CO may vary as a result of flame motion or uneven mixing. To control for such variabilities, the measured CO concentration can be normalized by comparison to measured CO2 concentration. This is useful, for example, if the detection efficiency of the measurement varies.
Embodiments disclosed herein monitor the efficiency of combustion systems without invasive probes or installation of complex optics. Instead, a laser heterodyne combustion-efficiency monitor is disclosed that captures light emitted from a combustion zone during combustion and determines combustion efficiency based upon the collected light. The laser heterodyne combustion-efficiency monitor need not be directly adjacent to the combustion zone; nor does it require direct mounting to the combustion system creating the combustion zone. Advantageously, the heterodyne combustion-efficiency monitor may instead be placed far enough away from the combustion zone to avoid the high temperatures associated with combustion processes.
In a first aspect, a laser heterodyne combustion-efficiency monitor includes an optical detector that generates an electrical response by mixing an emission signal from a combustion zone with a light signal. The laser heterodyne combustion-efficiency monitor further includes a signal filter that filters the electrical response to isolate a beat-note component proportional to a target-species concentration in the combustion zone.
In a second aspect, a method for monitoring combustion efficiency includes overlapping an emission signal from a combustion zone with a light signal on to an optical detector to generate an electrical response, and filtering the electrical response to isolate a beat-note component.
In a third aspect, a method for measuring the concentration of a species in a combustion zone includes, for each oscillator frequency of a plurality of oscillator frequencies, i) overlapping an emission signal from a combustion zone with a light signal onto an optical detector to generate an electrical response, ii) filtering the electrical response to isolate a beat-note component, and iii) recording the beat-note component with a signal detector. The method also includes plotting the beat-note component for each oscillator frequency to generate a spectrum and included determining concentration of at least one species in the combustion zone based on the spectrum.
In a fourth aspect, a method for monitoring combustion efficiency includes i) overlapping an emission signal from a combustion zone with a light signal onto an optical detector to generate an electrical signal and ii) filtering the electrical response with a plurality of sub-filters, each of the sub-filters having a frequency range and isolating a portion of the electrical response based upon the frequency range.
In a fifth aspect, a method for monitoring combustion efficiency using laser heterodyne radiometry includes, for each local oscillator of a plurality of local oscillators, i) generating a light signal with the local oscillator, ii) overlapping an emission signal from a combustion zone with the light signal onto an optical detector to generate and electrical response, and iii) filtering the electrical response with a signal filter to isolate the beat-note component.
When two light beams, each with intrinsic oscillating frequencies, are heterodyned, the resulting signal includes two distinct electromagnetic components, one with oscillating frequency equal to the sum of the two incoming frequencies and one with an oscillating frequency equal to the difference of the two incoming frequencies, known as the difference-frequency component. This is true of the electrical response 132 of
In an embodiment, the light signal 112 is conveyed from the local oscillator 110 to the optical detector 130 by a fiber optic cable. In an embodiment, the electrical response 132 and the beat-note component 134 are conveyed via an electrically conductive medium, e.g. a coaxial cable. In an embodiment, the emission signal 124 is directed into the optical detector 130 by a fiber optic input coupler 121.
The laser heterodyne combustion-efficiency monitor 100 may generate multiple data elements shown as output 160. In an embodiment, one data element is a spectrum 162, which spans an absorption feature of a chemical species present in the combustion zone 126. In an embodiment, the local oscillator 110 generates the light signal 112 at multiple frequencies within a range of oscillator frequencies 164. At each of the oscillator frequencies 164, the signal detector 150 records the beat-note component 134. A given point on the spectrum 162 represents a single oscillator frequency 164(1) and a single beat-note component 134(1) corresponding to the local oscillator 110 generating a light signal 112(1) at the oscillator frequency 164(1). Appendix A provides more detail on how spectrum 162 is generated.
Laser heterodyne combustion-efficiency monitor 100 does not need to be physically mounted to the combustion system 127 or be adjacent to the combustion zone 126. Instead, laser combustion-efficiency monitor 100 may be positioned remote to the combustion zone 126, for example several meters away from combustion zone 126.
In an embodiment, the local oscillator 110 generates the light signal 112 at at least one frequency associated with carbon monoxide (CO). In this embodiment, the beat-note component 134 recorded by the signal detector 150 is proportional to a measured concentration of CO 166 in the combustion zone 126.
In an embodiment, the local oscillator 110 generates the light signal 112 at at least one frequency associated with carbon dioxide (CO2). In this embodiment, the beat-note component 134 recorded by the signal detector 150 is proportional to a measured concentration of CO2168 in the combustion zone 126. The measured concentration of CO2 can be used to normalize the measure concentration of CO 166 to generate a normalized concentration of CO 170, which removes contributions to noise as well as corrects for variable path length that would otherwise reduce the accuracy of the measured concentration of CO 166.
The local oscillator 110 may generate the light signal 112 at one or more frequencies associated with solar emission and/or atmospheric absorption. Operating the laser heterodyne combustion-efficiency monitor 100 at frequencies associated with solar emission and/or atmospheric absorption allows for calibration of the laser heterodyne combustion-efficiency monitor 100. Solar emission and atmospheric absorption are readily available during daytime operation and have reliable frequency characteristics, making them advantageous calibration targets and allowing for calibration without additional required equipment.
In an embodiment, the local oscillator 110 generates the light signal 112 within a Fraunhofer-Dark-Space frequency range in the vicinity of 4.539 microns. Operating in this frequency region is beneficial because, during daytime operation, laser heterodyne combustion-efficiency monitor 100 may detect sunlight with frequencies similar to the frequency of the light signal 112. Detection of sunlight contributes to noise and leads to inaccuracies, for example in the measured concentration of CO 166. Generating light signal 112 within a Fraunhofer-Dark-Space frequency range helps reduce detection of sunlight because there is reduced solar emission within the Fraunhofer-Dark-Space frequency range. To reduce noise, light signal 112 may be generated at one or more frequencies that do not exhibit contributions from other combustion species. Light generated by other combustion species and within the frequency range detected by the signal detector 150 will be falsely attributed to, for example, the CO emission and negatively affect the accuracy of the laser heterodyne combustion-efficiency monitor 100.
For example, local oscillator 310(2) generates light signal 312(2), which is used to generate a superimposed signal 322(2). Optical detector 130 mixes the superimposed signal 322(2) to generate an electrical response 332(2) that contains a beat-note component 334(2). Signal filter 140 isolates the beat-note component 334(2), which is recorded by the signal detector 150.
When each of the plurality of beat-note components 334 is plotted with respect to the frequency range of the corresponding light signal 312, the spectrum 162 is generated. The plurality of local oscillators 310 is advantageous because each local oscillator 310(M) needs only generate the light signal 312 at a single frequency.
Each sub-detector 450(N) is communicatively coupled to one sub-filter 440(N), as shown. For example, sub-detector 450(2) is communicatively coupled to sub-filter 440(2). Each of the sub-detectors 450 records the portion of the electrical response 132 isolated by its corresponding sub-filter 440. The portions of the electrical response 132 recorded by the sub-detectors 450, when graphed versus the frequency ranges of the corresponding sub-filter 440, generates the spectrum 162.
In block 530, a light signal and an emission signal from a combustion zone is overlapped onto an optical detector to generate an electrical response. In one example of block 530, the light signal 112 emission signal 124 from the combustion zone 126 are overlapped on the optical detector 130.
In block 550, the electrical response is filtered to isolate a beat-note component. In one example of block 550, the electrical response 132 is filtered by the signal filter 140 to isolate the beat-note component 134.
In embodiments, the method 500 includes one or more additional blocks of the flowchart in
In block 516, the light signal is generated at one or more frequencies associated with CO2 and a measured concentration of CO2 is generated. In block 518, the measured concentration of the target species is normalized; and in block 520, the measured concentration of the target species is normalized by dividing by the measured concentration of CO2. In one example of blocks 516, 518, and 520, the laser heterodyne combustion-efficiency monitor 100 generates the measured concentration of CO2168 when the local oscillator 110 generates the light signal 112 at one or more frequencies associated with CO2, which is used to generate the normalized concentration of CO 170.
In block 522, the light signal is generated at one or more frequencies associated with one or more of i) solar emission and ii) atmospheric absorption. In one example of block 522, the local oscillator 110 generates the light signal 112 at one or more frequencies associated with solar emission. Detection of well-defined spectral lines within solar emission may be used to calibrate the laser heterodyne combustion-efficiency monitor 100. In one example of block 522, the local oscillator 110 generates the light signal 112 at one or more frequencies associated with atmospheric absorption. Detection of well-defined spectral lines associated with atmospheric emission may be used to calibrate the laser heterodyne combustion-efficiency monitor 100.
In block 524, the light signal is generated within a Fraunhofer-Dark-Space frequency range. In one example of block 524, the local oscillator 110 generates the light signal 112 within a Fraunhofer-Dark-Space frequency range. Due to absorption of light within the sun itself, the solar emission spectrum exhibits reduced emission within Fraunhofer-Dark-Space frequency range. The laser heterodyne combustion-efficiency monitor 100 may detect sunlight depending on the frequency of the light signal 112. By generating the light signal 112 at a frequency that exhibits reduced emission, such as within the Fraunhofer-Dark-Space frequency range, the laser heterodyne combustion-efficiency monitor 100 will detect less light emitted by the sun that otherwise may contribute to noise, thereby improving accuracy and increasing sensitivity.
In block 532, the emission signal and the light signal are overlapped with an optical coupler. In one example of block 532, the emission signal 124 and the light signal 112 are overlapped with the optical coupler 220. In an embodiment, the optical coupler 220 uses fiber optical cables. In block 534, an optical coupler combines the light signal and the emission signal with a ratio of between 1:5 and 1:20. In embodiments, the emission signal 124 is weaker than the light signal 112 and enhancing the relative contribution of the emission signal 124 leads to increased sensitivity of the laser heterodyne combustion-efficiency monitor 100.
In block 560, the beat-note component is recorded with a signal detector. In one example of the block 560, the beat-note component 134 is recorded with the signal detector 150. In an embodiment, recording the beat-note component 134 makes it possible to perform calculations and yield data elements that may be found in the output 160.
In block 630, a light signal and an emission signal from a combustion zone are overlapped onto an optical detector to generate an electrical response. In one example of block 630, the emission signal 124 and the light signal 112 are overlapped on the optical detector 130 to generate an electrical response 132.
In block 650, the electrical response is filtered to isolate a beat-note component. In one example of block 650, the electrical response 132 is filtered by the signal filter 140 to isolate the beat-note component 134.
In block 660, the beat-note component is recorded with a signal detector. In one example of block 660, the beat-note component 134 is recorded with the signal detector 150.
In decision block 662, the oscillator frequency that describes the light signal of block 630 is compared to a list of available oscillator frequencies 664 to determine if the oscillator frequency should be iterated. Decision block 662 compares the available oscillator frequencies 664 to determine i) yes, a new light signal is generated at a new oscillator frequency and blocks 630, 650, and 660 are repeated or ii) no, continue the method 600.
In block 666, the beat-note component is plotted verses the corresponding oscillator frequency to generate a spectrum. In an example of block 666, the beat-note component 134 is plotted verses the oscillator frequency 164 to generate the spectrum 162. In an embodiment, decision block 662 iterates the oscillator frequency but also uses block 666 to plot the beat-note component, updating the plot during each iteration of the oscillator frequency.
In block 670, the concentration of a species in the combustion zone is determined based upon at least the spectrum. In an example of block 670, the measured concentration of CO 166 in combustion zone 126 is determined based upon at least the spectrum 162.
In block 730, a light signal and an emission signal from a combustion zone are overlapped onto an optical detector to generate an electrical response. In one example of block 730, the emission signal 124 and the light signal 112 are overlapped on the optical detector 130 to generate an electrical response 132.
In block 750, the electrical response is filtered with a plurality of sub-filters, each to isolate a portion of the electrical response. In one example of block 750, the electrical response 132 is filtered the plurality of sub-filters 440, each isolating a portion of the electrical response 132.
In block 760, each portion of the electrical response is recorded with a signal detector. In one example of block 760, each portion of the electrical response 132 is recorded by the signal filter 150.
In block 762, each portion of the electrical response is recorded with a sub-detector of a plurality of sub-detectors, each of the sub-detectors corresponding to one of the sub-filters and communicatively coupled thereto. In one example of block 762, the portion of the electrical response 132(1) is recorded by the sub-detector 450(1), which is communicatively coupled to the corresponding sub-filter 440(1).
In block 810, a light signal is generated by a local oscillator. In one example of block 810, the light signal 312(1) is generated by the local oscillator 310(1).
In block 830, a light signal and an emission signal from a combustion zone are overlapped onto an optical detector to generate an electrical response. In one example of block 830, the emission signal 124 and the light signal 312(1) are overlapped on the optical detector 130 to generate an electrical response 332(1).
In block 850, the electrical response is filtered to isolate a beat-note component. In one example of block 850, the electrical response 332 is filtered by the signal filter 140 to isolate the beat-note component 334.
In block 860, the beat-note component is recorded with a signal detector. In one example of block 860, the beat-note component 134 is recorded with the signal detector 150.
In decision block 862, the local oscillator used in block 810 to generate the light signal is compared to a list of available local oscillators 864 to determine if the local oscillator should be iterated. Decision block 862 compares the list of available oscillators 864 to determine i) yes, wherein a new light signal is generated by a new local oscillator and blocks 810, 830, and 850 are repeated, or ii) no, continue the method 800.
Changes may be made in the above methods and systems without departing from the scope hereof. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.
This application claims priority U.S. Provisional Pat. Application No. 63/052,054, filed Jul. 15, 2020, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/055932 | 7/1/2021 | WO |
Number | Date | Country | |
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63052054 | Jul 2020 | US |