The field includes laser systems and methods to inscribe or engrave gemstones.
Marking gemstones with permanent inscriptions, etchings, and/or engravings have been used to help identify stones and apply logos. Lasers are currently used to etch many various things including gemstones, however, current laser setups have certain drawbacks that need to be improved upon. Such drawbacks of current systems include unwieldy systems where the beam spots need to be well controlled, and the resulting inscriptions are not clear or accurate. Such systems also require high maintenance efforts and can take a long time to repair. These drawbacks require new and improved systems and methods, described herein.
Systems and methods here may be used to ablate gemstones using laser inscribing systems and methods. Systems and methods here include laser inscribing a gemstone, the method including by a computer with a processor and memory, the computer in communication with a first light source and a second light source, a top camera, a side camera, x, y, and z motors configured to move a stage in communication with a holder configured to hold the gemstone, and a laser generator, wherein the gemstone includes a girdle to be inscribed, by the computer, causing the first light source to be directed at the gemstone in the holder from a side-profile, by the computer, causing the second light source to be directed at the gemstone in the holder from a girdle top-view profile, by the computer, capturing a top image of the gemstone in the holder by the top camera with a top camera optical filter that is configured between the second light source and the stage, by the computer, capturing a side image of the gemstone in the holder by the side camera with a side camera optical filter that is configured between the first light source and the stage, by the computer, using the side image captured by the side camera to map a girdle profile for an inscription by utilizing edge detection algorithms, wherein the inscription is made of a plurality of inscription spots, by the computer, determining an x-y-z coordinate of each inscription spot for the inscription based on a trajectory path determined using the top image and a z-offset determined using the side-view image, by the computer, causing the x, y, and z stage motors in communication with the holder to move the holder and thereby the gemstone to align each calculated x-y-z coordinate of the inscription spots to a respective laser focusing plane, by the computer, while causing the x, y, or z stage motor to move the holder and thereby the gemstone, causing the laser to emit a laser beam directed at each respective inscription spot aligned with the laser focusing plane, wherein the laser beam is focused on each respective laser focusing spot by an objective lens, and wherein each respective inscription spot is substantially equally spaced from one another.
In some examples, the top camera optical filter and side camera optical filter is a bandpass filter, a shortpass filter, or a longpass filter. In some examples, determining the z-offset using the side-view image includes determining a target inscription spot on the girdle of the gemstone to align with the laser focal plane. In some examples, by the computer, mapping the gemstone girdle after capturing the top image and the side image of the gemstone, causing alignment of each of the x,y,z coordinates of each inscription spot, with the laser focal plane by instructing the x-y-z stage motors to move the holder and thereby the gemstone, wherein for each inscription spot, the x-y stage motor instructions follow a predetermined trajectory path and z stage motor instructions are determined with respect to the girdle profile using the side image. In some examples, the x-y-z coordinates of each inscription spot are pre-determined based on a reference calibrated to a size of the gemstone.
In some examples, the laser is a solid-state/excimer laser. In some examples, further comprising, by the computer, modulating each inscription spot by a width by modifying the z-offset by controlling a motorized iris open and close, inserting and optical attenuator module or utilizing a filter in a path of the laser beam. In some examples, by the computer, modulating each inscription spot for the inscription by a width by modifying a laser power variation by controlling a motorized iris open and close, inserting an optical attenuator module, or utilizing a filter in a path of the laser.
Methods and systems described here include laser inscribing a gemstone, the system including a computer with a processor and memory, the computer in communication with a first light source and a second light source, at least one motor coupled to a holder configured to hold the gemstone, and a laser generator to create an inscription on the gemstone, wherein the first light source is configured to be directed at the gemstone in the holder from a side-view, wherein the second light source is configured to be directed at the gemstone in the holder from a girdle top-view, a top camera configured with a top camera color filter that only transmit light from the second light source and to capture a top image of the gemstone in the holder, a side camera configured with a side camera color filter that only transmit light from the first light source and to capture a side image of the gemstone in the holder, wherein the computer is configured to utilize the captured side image to map a side view girdle profile of the gemstone and calculate a relative motor movement to align each spot along the inscription with a laser focal plane, wherein the computer is further configured to cause the laser generator to generate a laser beam at the gemstone in the holder, and the relative motor movement of the gemstone in the holder aligns the spots along the inscription at substantially equal spacing from one another along the inscription.
For a better understanding of the embodiments described in this application, reference should be made to the Detailed Description below, in conjunction with the following drawings in which like reference numerals refer to corresponding parts throughout the figures.
Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a sufficient understanding of the subject matter presented herein. But it will be apparent to one of ordinary skill in the art that the subject matter may be practiced without these specific details. Moreover, the particular embodiments described herein are provided by way of example and should not be used to limit the scope of the particular embodiments. In other instances, well-known data structures, timing protocols, software operations, procedures, and components have not been described in detail so as not to unnecessarily obscure aspects of the embodiments herein.
Overview
Systems and methods here may be used for ablating gemstones with laser beams on the surface, and/or below the surface of gemstones. Such inscription may be used to inscribe a number, word, logo, QR code, barcode, secondary encryptions, and/or three dimensional images in the gemstone for labeling and/or identification purposes, as well as for customizing gemstones. Such inscriptions may be visible with the naked eye, or hard to see with a naked eye, but under magnification provide information that may be used for tracking and identifying gemstones. Such ablation inscriptions may be hard to change and/or mimic by third parties, especially those under the surface. By using the systems and methods here, clear inscriptions may be made on or in gemstones of a multitude of shapes and colors including diamonds.
For example, by using the systems and methods described here, an inscription of 5 um line at a contour repeatability of +/−0.5 .tm may be made, with an inscription time for a single character less than 1 second, the system may be isolated from external vibration and environmental dust using user-friendly software with access to other systems resulting in easy operation and quick maintenance. Such an inscription may be easy for a computerized camera system to detect and analyze for tracking, tracing, identifying, etc. as described herein when used with databases for storing and retrieving data associated with the gemstones and inscribed indicia.
Laser Inscription Examples
In systems and methods described herein, an excimer laser or a solid-state laser may be utilized to inscribe 102 gemstones 104 such as the inscription shown in
Examples of lasers used for such systems may include a gas laser or a solid-state laser, an ArF excimer laser may be used as a preferred embodiment example herein. Such an excimer laser (ArF laser) used for this application may have a wavelength of 193 nm which is a deep ultraviolet (DUV) laser. With the photon energy above 6 eV, excimer laser can be directly absorbed by and inscribe most types of diamond and gemstone samples.
A solid state laser is a laser with a gain medium that is a solid. This may be a different gain medium than a liquid used in a dye laser or gas used in gas lasers. Utilization of such a solid state arrangement would avoid periodic gas refills and provide a maintenance free system. Also, a solid state laser may not use toxic gas, such as in an excimer laser which may have limitations to be used in full-automation process, such as the need for room ventilation when in use. As described herein, solid-state lasers in the inscribing systems may help to achieve full-automation as well.
Solid State Laser may be used are lasers with Nanosecond/Picosecond/Femtosecond pulse duration and at ultraviolet/visible/near-infrared wavelengths. For example, picosecond laser at 355 nm wavelengths and femtosecond laser at the 515 nm wavelength, and etc. The above wavelengths are examples only, other wavelengths besides above examples are also utilized as well. Multi-photon absorption may be needed for inscription to inscribe a diamond which may have a wide bandgap of 5.47 eV as discussed further in
Selecting a proper laser beam pulse and time may allow for more accurate laser inscriptions.
An excimer laser may mainly be used to inscribe on the surface of a gemstone in contrast to a solid-state laser which may be used to inscribe on the surface of a gemstone and/or below the surface of the gemstone. For a solid-state laser, as shown in
Such laser systems as described herein may include or be in communication with computer systems such as but not limited to those described in
Hardware Setup Examples
A top camera 702 and side camera 704 (with optional telecentric lens) may be used to line up the stone 710 to be inscribed with illumination of the stone for inscribing coming from a Blue light emitting diode (LED) 720 and Red LED 730, each behind a respective diffuser, one for the blue light 722 and one for the red light 732 aimed at the gemstone 710.
In the example of
The components in
Separate blue 720 and red 730 LED light may be used to illuminate the stone 710 for inscribing by inserting different color filters 724, 734 for top 702 and side 704 camera. Lens coupled with the side camera 704 may be used to provide a clear image of the stone 710 girdle, should that be the part of the stone that is inscribed. Utilizing an iris 736 before the top camera 702 as shown in
Such laser systems as described herein may include or be in communication with computer systems such as but not limited to those described in
Gemstone Holder Examples
In some examples, as shown in
The holder includes a frame 802 with a spring loaded shaft 804 mounted generally parallel to two of the four sides of the frame, and a fixed end 806 opposite the spring loaded shaft 804. Some examples include a thrust ball bearing and a thrust washer on both side of the spring 817 to facilitate the rotation of the spring loaded shaft 804 and prevent torsional resistance. The example spring loaded shaft 804 may be pulled open by an operator to move the spring loaded shaft 804 relative to the holder frame 802 and released to pinch a sample stone 808 between it and a fixed end 806, held by the spring tension of the spring 817 which is biased to push out and away from the top guide set 816. In the example, the holder includes a top guide set 816 through which the spring loaded shaft runs, with an opening to allow movement or sliding of the spring loaded shaft, for the spring 817 to push out and away from to impart the force of the spring loaded shaft 804 on the gemstone 808 and includes two guide slots and pegs to keep the spring loaded shaft aligned with the fixed end 806 as it opens and closes. The sample stone 808 may be placed on the holder and pinched between the spring loaded shaft 804 and fixed end 806 as the spring loaded shaft 804 is pushes away from the top guide set 816 by spring tension.
In some examples, such a holder not only pinches the stone 808 between the spring loaded shaft 808 and the fixed end 806, but may also include a diffusers to diffuse light used to illuminate the gemstone during inscribing process. Diffusers may be added for both top and bottom LEDs which help provide uniform lightning environment and lead to better image quality.
In some examples, this may include a top blue LED diffuser paper 812. In the example of
In use, the arrangement shown in
In some examples, the gemstone holder 810 may be placed into the inscription system and moved by the motors to allow the laser to inscribe where a software program has directed it. In such examples, a set of stepper motors or electric motors may be used to move the holder and gemstone in the x, y, and z directions while the laser system stays stationary to fire into the stone when the computer commands it to as shown in
Auto Focus Examples
In some examples, the focusing of the system to inscribe a gemstone may be accomplished using an automated computer arrangement including image capture feedback loops tied to the motors that move the holder and thereby the stone to be inscribed. Such an arrangement may utilize the digital camera arrangement of
In such examples, an auto-focusing function may be used to align a profile edge, such as the girdle profile edge of the gemstone to be inscribed with the laser focal plane 904, 924 automatically using cameras 702, 704 as shown in
In some examples, preset locations for different size stones may be used. For example, the system may be set to preset or predetermined positions for common stone sizes such as but not limited to: 0.2 ct, 0.5 ct, 1 ct, 3 ct and 5 ct such that the system may more quickly position the sample stone for inscription based on known or estimated sizes of stones that meet the common presets. In such a way, the predetermined inscription spots for a specific sized gemstone may be utilized. After inserting the samples in the stone holder and moved to a preset location, the diamond girdles may be shown in the view of side camera 704 in
Before the inscription, girdle profile 922 will be mapped out by side camera, trajectory path of subsequently inscribed spots on the stone for coordinates 220 in
Such laser systems as described herein may include or be in communication with computer systems such as but not limited to those described in
Inscribing Examples
In some examples, patterns such as letters, numbers, bar codes, a QR code, a three dimensional image, logo, picture, pattern, or any other pattern may be inscribed by programming the system to move the target gemstone and fire the laser at specific points in the three dimensional x, y, and z coordinate planes. Again turning to
Using the systems and methods here, any pattern may be similarly inscribed in a target gemstone. See
But in some example systems and methods here, a second layer of coding may be used to further enhance the code, aid in encryption, and thwart counterfeits. In some examples, as shown in
Using the systems and methods described here for example, a letter “A” may be inscribed in a gemstone using the same thickness lines 1202. Such a system may be used for simple coding of patterns like letters and numbers. But optionally, using the example systems and methods here, a letter “A” may be inscribed using different thicknesses of lines in the various parts of the letter 1204. In examples with different thicknesses, some lines are thicker 1210 and in some they are thinner 1214. In some they are gradually thickened 1216, and in some they abruptly change thickness 1218.
The first method for line width modulation can be achieved by changing laser focal spot location. The second method for line width modulation is through laser power vibration. An optical attenuator module or ND filter can be placed in front of the laser beam exit to control the output energy from the laser. A Motorized Iris 736 in
In such a way, what may appear to the naked eye as a normal inscription such as a letter “A” 1202, may actually be an encoded, unique inscription pattern 1204 utilizing different thicknesses of lines on different parts of the letter. Such thicknesses may be imaged and stored for later comparison. When scrutinized, a digital image may be magnified and analyzed by a computer for future inscription matching/identification purpose by comparing the later inscription with the known computer controlled inscription parameters such as thicknesses of portions of the pattern. Examples of the same three letters “G” “I” and “A” are shown with different thicknesses of lines such as pulses of thick and thin 1220, thickening and thinning lines 1222, portions of lines that alternate thick and thin 1224, longer alternating thick and thin lines 1226, and half of each letter thick and the other thin 1226.
By storing the inscription line thickness parameters in any of various patters such as but not limited to letters, numbers, shapes, or designs for the specific stone inscribed, along with the different thicknesses of the different portions of the patterns, a computer database may retain the special, second layer of encoded inscription parameters and instructions for each specific stone. These stored parameters may later be used by image capture and matching to confirm the identity of a previously inscribed stone, differentiating from other inscriptions of seemingly the same letters and/or numbers, but with different thicknesses of lines in each or some letters and/or numbers. Such encoding may be difficult for counterfeiters to decipher and detect let alone duplicate. This may help ensure the authenticity to later matches.
The example of a letter “A” in
Example Network
In some examples, the computers may be in communication with a network such as the Internet 1310 and thereby to other back end resources such as computers 1320 and storage through land lines 1344, cellular 1340 and/or WiFi 1342 type example communication methods.
Further,
Example Computer Devices
Conclusion
As disclosed herein, features consistent with the present embodiments may be implemented via computer-hardware, software and/or firmware. For example, the systems and methods disclosed herein may be embodied in various forms including, for example, a data processor, such as a computer that also includes a database, digital electronic circuitry, firmware, software, computer networks, servers, or in combinations of them. Further, while some of the disclosed implementations describe specific hardware components, systems and methods consistent with the innovations herein may be implemented with any combination of hardware, software and/or firmware. Moreover, the above-noted features and other aspects and principles of the innovations herein may be implemented in various environments. Such environments and related applications may be specially constructed for performing the various routines, processes and/or operations according to the embodiments or they may include a general-purpose computer or computing platform selectively activated or reconfigured by code to provide the necessary functionality. The processes disclosed herein are not inherently related to any particular computer, network, architecture, environment, or other apparatus, and may be implemented by a suitable combination of hardware, software, and/or firmware. For example, various general-purpose machines may be used with programs written in accordance with teachings of the embodiments, or it may be more convenient to construct a specialized apparatus or system to perform the required methods and techniques.
Aspects of the method and system described herein, such as the logic, may be implemented as functionality programmed into any of a variety of circuitry, including programmable logic devices (“PLDs”), such as field programmable gate arrays (“FPGAs”), programmable array logic (“PAL”) devices, electrically programmable logic and memory devices and standard cell-based devices, as well as application specific integrated circuits. Some other possibilities for implementing aspects include: memory devices, microcontrollers with memory (such as EEPROM), embedded microprocessors, firmware, software, etc. Furthermore, aspects may be embodied in microprocessors having software-based circuit emulation, discrete logic (sequential and combinatorial), custom devices, fuzzy (neural) logic, quantum devices, and hybrids of any of the above device types. The underlying device technologies may be provided in a variety of component types, e.g., metal-oxide semiconductor field-effect transistor (“MOSFET”) technologies like complementary metal-oxide semiconductor (“CMOS”), bipolar technologies like emitter-coupled logic (“ECL”), polymer technologies (e.g., silicon-conjugated polymer and metal-conjugated polymer-metal structures), mixed analog and digital, and so on.
It should also be noted that the various logic and/or functions disclosed herein may be enabled using any number of combinations of hardware, firmware, and/or as data and/or instructions embodied in various machine-readable or computer-readable media, in terms of their behavioral, register transfer, logic component, and/or other characteristics. Computer-readable media in which such formatted data and/or instructions may be embodied include, but are not limited to, non-volatile storage media in various forms (e.g., optical, magnetic or semiconductor storage media) and carrier waves that may be used to transfer such formatted data and/or instructions through wireless, optical, or wired signaling media or any combination thereof. Examples of transfers of such formatted data and/or instructions by carrier waves include, but are not limited to, transfers (uploads, downloads, e-mail, etc.) over the Internet and/or other computer networks via one or more data transfer protocols (e.g., HTTP, FTP, SMTP, and so on).
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of “including, but not limited to.” Words using the singular or plural number also include the plural or singular number respectively. Additionally, the words “herein,” “hereunder,” “above,” “below,” and words of similar import refer to this application as a whole and not to any particular portions of this application. When the word “or” is used in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list and any combination of the items in the list.
Although certain presently preferred implementations of the descriptions have been specifically described herein, it will be apparent to those skilled in the art to which the descritions pertains that variations and modifications of the various implementations shown and described herein may be made without departing from the spirit and scope of the embodiments. Accordingly, it is intended that the embodiments be limited only to the extent required by the applicable rules of law.
The present embodiments can be embodied in the form of methods and apparatus for practicing those methods. The present embodiments can also be embodied in the form of program code embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, or any other machine-readable storage medium, wherein, when the program code is loaded into and executed by a machine, such as a computer, the machine becomes an apparatus for practicing the embodiments. The present embodiments can also be in the form of program code, for example, whether stored in a storage medium, loaded into and/or executed by a machine, or transmitted over some transmission medium, such as over electrical wiring or cabling, through fiber optics, or via electromagnetic radiation, wherein, when the program code is loaded into and executed by a machine, such as a computer, the machine becomes an apparatus for practicing the embodiments. When implemented on a general-purpose processor, the program code segments combine with the processor to provide a unique device that operates analogously to specific logic circuits.
The software is stored in a machine readable medium that may take many forms, including but not limited to, a tangible storage medium, a carrier wave medium or physical transmission medium. Non-volatile storage media include, for example, optical or magnetic disks, such as any of the storage devices in any computer(s) or the like. Volatile storage media include dynamic memory, such as main memory of such a computer platform. Tangible transmission media include coaxial cables; copper wire and fiber optics, including the wires that comprise a bus within a computer system. Carrier-wave transmission media can take the form of electric or electromagnetic signals, or acoustic or light waves such as those generated during radio frequency (RF) and infrared (IR) data communications. Common forms of computer-readable media therefore include for example: disks (e.g., hard, floppy, flexible) or any other magnetic medium, a CD-ROM, DVD or DVD-ROM, any other optical medium, any other physical storage medium, a RAM, a PROM and EPROM, a FLASH-EPROM, any other memory chip, a carrier wave transporting data or instructions, cables or links transporting such a carrier wave, or any other medium from which a computer can read programming code and/or data. Many of these forms of computer readable media may be involved in carrying one or more sequences of one or more instructions to a processor for execution.
The foregoing description, for purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit the embodiments to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the embodiments and its practical applications, to thereby enable others skilled in the art to best utilize the various embodiments with various modifications as are suited to the particular use contemplated.
This application is related to and claims priority from U.S. Provisional Application No. 63/243,696 filed on Sep. 13, 2021, the entirety of which is hereby incorporated by reference.
Number | Date | Country | |
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63243696 | Sep 2021 | US |