The present patent application claims benefit under 35 U.S.C. 371(c) of PCT International Patent Application No. PCT/GB2004/004334, filed Oct. 11, 2004, entitled “LASER INSCRIPTION OF OPTICAL STRUCTURES IN CRYSTALS”, which in turn, claims priority to the patent application filed on Oct. 11, 2003 and identified by GB Serial No. 0323922.5. The entire contents of both of which are hereby incorporated by reference in their entirety as if set forth explicitly herein.
This invention relates to methods of altering the refractive index of portions of and inscribing optical structures in, materials such as crystals by laser irradiation, and to laser inscribed crystals, particularly but not exclusively, laser crystals.
It is known to attempt to form waveguides within crystal media. Providing waveguides within crystals has multiple applications but is particularly useful in laser crystals for solid state lasers. Common problems with some laser crystals such as Ti:Al2O3, and Cr doped Yttrium Aluminum Garnet (YAG), are a relatively low optical gain and ineffective pumping of the crystal. Consequently it is difficult to design a laser cavity with such crystals, capable of effective light pumping and having low loss of a signal wavelength. It is much easier to obtain this combination of features with a laser cavity having waveguides on or in the laser crystals rather than using surrounding bulk optics.
Formation of waveguides in laser crystal media is conventionally difficult. One current method is to build an epitaxial layer on top of a crystal of different refractive index to the crystal which will form a waveguide at the interface. An alternative method is to attempt to create a region of differing refractive index near the surface of a laser crystal by diffusion. Due to these methods of fabrication the waveguide is necessarily at or near the surface of the crystal and not deeply embedded or within the bulk of the crystal.
All of the conventional methods involve processing in a vacuum adding to cost, deliver limited quality waveguides and are restricted geometrically as the waveguide can only be formed at the crystal surface or close very close to the surface. Waveguides created by such methods are typically within 10 μm of the surface of the crystal.
It is also known to inscribe optical structures such as waveguides into some glasses such as borosilicate glass, as described in US Patent application 2002/0076655 Al. In this process a femtosecond pulse laser is used to increase the refractive index of the glass at a focal point and this point is translated in order to form optical structures. Using such specialist techniques like those disclosed in US 2002/0076655 it is possible to create these optical structures without causing breakdown damage of the glass. These inscribed pieces of glass have for example been suggested for use in fibre optic technologies where the need to guide light by using different refractive indeces of glass is common. Whilst the detailed physics explaining why and how the refractive index is changed by the focused laser is not fully understood at present, it is known to effect different materials differently.
Present experience and understanding of the physics suggest that such laser inscribing positive change in refractive index is particular to certain amorphous glasses. Accordingly, this technique while effective at creating waveguides in glass has not been seen as being a useful tool in creating waveguides in crystals or to improving laser cavities. In particular the change in refractive index is thought to be due to rearrangement of the molecular structure of that portion of the glass. The strong lattice structure of crystals suggests this would be difficult if not impossible to accomplish in crystals and if a change is effected this may damage the crystal structure so as not to be suitable for optics.
It is an object of the present invention to improve the existing methods of creating optical structures within crystals, providing different refractive indices within a crystal, and to provide crystal and laser crystals with more complex optical structures.
According to a first aspect of the invention there is provided a method of altering the refractive index of a portion of a crystal comprising focusing a pulsed laser beam at a desired position within the crystal and moving the focused beam along a path such that the focused beam alters the refractive index of the portion of the crystal along the path.
According to a second aspect of the invention there is provided a crystal comprising an inscribed structure wherein the structure has a different refractive index to the rest of the crystal.
According to a third aspect of the invention there is provided a method of producing a multi-core waveguide, comprising a plurality of coupled single waveguides, in a material, comprising the steps of, focusing a pulsed laser beam at a desired position within the material and moving the focused beam along a path such that the focussed beam alters the refractive index of the region of the material along the path, and refocusing a pulsed laser beam at a second desired position within the material and moving the focused beam along a second path separated from the first path such that the focused beam alters the refractive index of the region of the material along the second path.
Embodiments and methods of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
a is a microscopic view of an inscribed single waveguide.
b is a view of the near field profile of an inscribed waveguide.
c is a cross section of the near field measured in
d is a cross section of the near field measured in
e is a view of the near field profile of a different inscribed waveguide.
f is a cross section of the near field measured in
g is a cross section of the near field measured in
a is a top down view of an inscribed multicore waveguide.
b is a view of the near field profile of an inscribed multicore waveguide.
c is a cross section of the near field measured in
d is a cross section of the near field measured in
a a schematic view of a crystal comprising an optical coupler according to the invention.
b a schematic view of a crystal comprising a Y coupler according to the invention.
a is a view of a depressed cladding waveguide inscribed in YAG:Nd3+, and
In
The pulse laser beam LB is focused by lens 14 to a focus 20 situated in the crystal 16. As depicted in
The intensity of the beam LB at focus 20 is far greater than at any other point along its length. Consequently, localised alteration of the refractive index of the crystal 16 is caused by the high intensity of the laser beam LB at focus 20.
The translation device 19, which can be for example a three coordinate micrometric translation stage, is used to move the crystal 16 three dimensionally in any of the X, Y or Z directions as shown in
Coinciding with the path along which the focus 20/22 has been moved, there is created a region 24 along path 24 of altered refractive index. Since the region 24 has a different refractive index from the remainder of the crystal 16, the region forms an optical structure that can be used to guide light. In the example in
In one particular example of the invention, the laser 12 can be a regenerated femtosecond amplifier (such as a Spitfire laser available from Spectra-Physics, Inc) operated at a wavelength of 800 nm with a pulse duration of 120 fs, a pulse frequency of 1 kilohertz and a pulse energy of 0.5 Mj.
Such a specification of laser 12 can be effectively used on a chromium doped YAG crystal including YAG: Cr4+ (Y3Al5O12) and Cr3+ (Y3Al5O12). It can also be used on Titanium or Cr3+ doped Sapphire Ti:Al2O3 , Chromium doped Forsteryte (Cr3+:Mg2SiO4, Cr4+:Mg2SiO4), Neodymium doped Vanadate (Nd3+:YVO4), Cr3+ and Nd3+ doped GSGG, Cr3+ doped Li (Ca/Sr) AlF6 and Neodymium, Yb3+, Er3+, Tm or Al3+ doped YAG.
A chromium doped YAG crystal 16 should also have additional co-dopants introduced in order to stabilise the active Cr4+ ions such as with Mg2+ or Ca2+ possibly with residual Cr3+. Co-dopants, such as Mg2+ ions, can also be used to stabilise active Cr3+ ions in YAG. The additional doping facilitates formation of point defects, and in particular oxygen vacancies in the lattice, within the crystal 16. The processes associated with the high density exposure to a femtosecond beam caused by the invention probably significantly changes concentration of these defects thus making YAG Cr4+ with additional dopants particularly well suited to inscription according to the invention.
It is thought that laser inscription of waveguides using the methods described would probably not be possible in a theoretical perfect crystal. It is thought that point defects such as the oxygen deficient defects in Chromium doped YAG facilitate the structural change under laser irradiation which allows waveguides to form such as by molecular rearrangement. Consequently laser crystals for inscription should contain point defects/dislocations and therefore the invention is best suited to doped crystals with corresponding defects/dislocations. The laser crystal to be inscribed preferably contains vacancies in the lattice allowing easier structural change around these vacancies.
Preferably when the invention is carried out with the combination of particular laser 12 and YAG crystal 16 described above, the lens 14 is a microscope objective with a numerical aperture in the range 0.2 to 0.65. With these particular laser 12, lens 14 and crystal 16 an example of the focus of the crystal 16 is about 0.3 to 4 millimetres and the estimated spot diameter at the focus is from 1 micrometer to about 10 micrometers.
In general the laser wavelength and crystal 16 are selected to minimise optical linear absorption of the laser beam LB by the crystal 16. Accordingly, the wavelength of the laser for YAG is in the range of about 1.35 to 1.57 lm in the near infra red range. Within these wavelengths absorption the beam by the crystal 16 is very low. The specific range of wavelengths in which suitable inscription of the crystal will occur is dependent on the extent of doping and on the specific material.
Time duration of each pulse is around 120 fs and typically in the range 100 to 200 fs which is significantly less than thermal diffusion time of the crystal 16 and the frequency of the pulses is around 1 kHz. The invention can also be realised with a pulse duration in the range 30-300 fs and a repetition rate in range from 0 to at least 1 MHz.
The period of pulses of the laser 12 is preferably selected to be significantly greater than the thermal diffusion time of the crystal 16. This allows each pulse to heat the material independently of the other pulses and helps to avoid the intensity or temperature on any part of the crystal 16 becoming too high, thereby preventing matter interaction of the dense plasma of free electrons from occurring outside of the locality of the focus 20. The intensity of the laser 12 is preferably chosen to be greater than the threshold to form free electron plasma but less than the laser breakdown or damage intensity of the crystal 16. The intensity of the laser at the surface of the crystal should also be preferably kept below the surface damage threshold.
The exact intensity of the laser used is dependent on how tightly focused the laser beam LB is at the focus 20. The more focused the laser the lower the energy need be. For example the diameter of the laser beam LB at the focus is preferably between 1 and 10 to 30 lm but could be up to 100 lm and still effect change of the refractive index. Translation of the device 19 is preferably done at a speed to prevent the same region or localities receiving excessive numbers of pulses.
In an alternative method instead of the crystal 16 being translated, the laser 12 can be translated using a device similar to translation device 19. Whether the refractive index of a region 24 produced using the method described above causes an increase or decrease in the refractive index relative to the remainder of the crystal 16 depends on the crystal material used. The amount by which the refractive index is changed depends on the particular crystal material but also on the intensity of the laser beam LB. After a region 24 has been produced as described above in a crystal 16 by laser 12 it is possible to measure the magnitude of the change of refractive index.
A positive change in the refractive index is achieved in Chromium doped YAG, Titanium doped Sapphire and suitable laser crystals. Materials in which a positive change in refractive index occurs are much more suitable for the creation of waveguides and other more complex optical structures since the region that has been altered will act as a waveguide.
The change in refractive index of the particular crystal 16 can be determined as a function of the laser beam intensity, and once this is done the optical structures can be created using regions 24 in the crystal 16 with the refractive indices altered by a predetermined/precalculated amount. The refractive index can also be varied along the region 24 by modulating the intensity of the laser 12 during translation of the focus 20 through the crystal 16.
Where the refractive index has been increased in the material, any altered region 24 of longitudinal extent becomes an effective waveguide surrounded by material of low refractive index i.e. the remainder of the crystal 16. In a crystal material where the refractive index is decreased by the laser inscription, waveguides can be formed by bordering or surrounding unaltered regions of the crystal 16 with altered regions 24 and so creating a region surrounded by a lower refractive index.
The altered region 24 can be created remote form the surface of the crystal 16 at depths exceeding and indeed far exceeding 10 mm. The region 24 can be created at any depth below the crystal surface providing optical equipment such as lens 14 is provided which is capable of focusing the laser beam LB at the required depth within the crystal 16.
In
In
The waveguide shown in
The near field profile in
The laser inscription can also be used to make a multicore waveguide comprising a number of coupled waveguides and a microscopic view of an example is shown in
A larger mode, such as the supermode that can be used with multicore waveguides, has several advantages particularly for use in a laser crystal. Large mode sizes allow efficient pumping by a multimode fibre, so that a laser crystal with a large mode allows the use of high-power laser diode pumps. A large mode size is advantageous for short-pulse operation as it minimises effects of non-linear processes. It also allows for reduced saturation of the laser medium which can be an advantage in certain configurations of laser.
In
Single waveguides produced by inscription either in accordance with this invention or in glass may a strongly elliptical cross section as a result of the particular focusing conditions and exposure regime. In the same conditions, several suitably placed single cores with elliptical or other elongate cross sections can be combined to form a multicore waveguide supporting a quasi-circular supermode.
Multicore waveguides can be produced in suitable crystals using laser inscription with a mode size in the range of 30-100 lm and above with either elliptical a near circular shape.
To produce a multicore waveguide first a single waveguide region is produced using the method described with reference to
When the focus/position of potential focus is the required distance from the first altered region the operation is repeated with a second waveguide region of altered, preferably increased, refractive index being created using the method described with reference to
This process can then be continued with the focus being shifted repeatedly along the second dimension with several waveguide regions being created.
It has been found that this method of creating multicore waveguides can also be used effectively in glasses.
As well as two and three dimensional waveguides other and more complex optical structures can be formed in a crystal 16 using the invention. Examples of more complex optical structures that can be formed are optical couplers shown in
In
In
In
In
Waveguides and other optical structures such as selective reflectors can be formed by refractive index change of regions of a laser crystal in a predetermined manner using the methods described above. Such an inscribed laser crystal can be used as a component for building a highly effective compact laser cavity. It is possible to create an entire simple laser cavity within a suitable crystal. Crystals such as YAG's and Ti:Al2O3 can have such optical structures produced in them in order to produce a laser crystal with a higher optical gain.
Indeed, there is now described a technique of direct writing of depressed cladding waveguides by a tightly focused, femtosecond laser beam in laser crystals which has been developed. A laser based on a depressed cladding waveguide in a Neodymium doped YAG crystal, is now described in relation to FIGS. 8 to 12.
As already discussed, femtosecond laser inscription in dielectric materials is an emerging and promising technology which has already proved to be a powerful and flexible tool for optoelectronic components manufacture. Waveguiding structures in some materials, including many types of glass, can be written directly, as the laser exposure produces positive change in refractive index. In crystal materials, the change of refractive index can be either negative or positive. Therefore, direct writing of waveguides in crystals is not always possible. At the same time, it would be highly advantageous to adapt the femtosecond inscription approach for making waveguides in crystal media. In particular, laser crystals, such as YAG, represent an interesting target in the view of potential applications for development of waveguide lasers. We have found that the refractive index change is predominantly negative in YAG:Nd crystals, making it possible to form the waveguides by defining a depressed-index cladding.
In this example, femtosecond inscription of depressed cladding waveguides in a family of laser crystals of great practical importance—YAG crystals is discussed. The core consists of an unexposed area whilst the cladding is formed by a number of separate parallel tracks. In this manner the first laser based on a laser-inscribed waveguide in a YAG: Nd crystal is described as shown in
The experimental technique involves the use of an amplified laser system, operating at a wavelength of 800nm, producing 150fs-long pulses at a repetition rate of 1 kHz. Laser beam B (shown in
Single tracks have thus been inscribed in YAG crystals which exhibit waveguiding properties. A further investigation revealed that the femto-inscribed features in YAG crystals possess complex geometry and include volumes of material with increased and volumes of material with decreased refractive index. The exact refractive index profile is subject to the focusing geometry and the exposure level. In this study, it was found that in all types of YAG crystals, the refractive index change is negative in the central area of the inscribed “feature” whether it is a single spot or a track. By writing the tracks around the unmodified central volume of material, a depressed cladding can be produced with the central volume serving as the core of a waveguide. The structure is therefore similar to certain types of microstructured optical fibres. In this study a waveguide was written in a crystal of YAG:Nd3+ with the Neodymium concentration of 1 mol. %.
The technique has proven to be flexible enough for definition of arbitrarily shaped waveguides. For this study, a rectangular shape waveguide was produced with the core size 100 lm by 13 lm along X and Y axes accordingly (
The crystal was 10 mm long, which is of course excessive for 1% of Nd concentration. Such high length was chosen for reliable inhibition of bulk modes and thus to clearly demonstrate waveguiding character of lasing. The waveguide ends were covered with the dielectric coatings which were highly-reflective (HR) on one side and anti-reflective (AR) on the other side at a wavelength of 1064 nm. The HR coating transmitted 90% of pumping emission at wavelength of 809 nm (
The waveguide was pumped through the HR coating facet by a beam from a high-power laser diode (LD). The size of the laser emitting area was 1×200 mm, and a standard cylindrical lens was permanently attached to the LD output. A collimator C was used with the magnification of 0.5 in order to couple the laser diode beam into the waveguide. The overall coupling efficiency was about 65%. A flat mirror was attached directly to the AR side of the waveguide, serving as an output coupler (OC in
Alignment of the waveguide and propagation of the pumping beam were monitored under a microscope. The up-conversion emission, produced by the pump, made the waveguide clearly visible and thus helped to optimise the alignment. Laser oscillation was observed at the wavelength 1064 mm, which was checked on 1 m grating monochromator with InGaAsP photodiode.
Dependence of the laser output on pumping power is shown in
The field profiles of the laser output were measured by means of a CCD camera. The near field image was formed at the camera input by an objective producing magnification of a factor of 12. The far field images were obtained by placing the camera directly in the laser beam at a distance of 6 cm, exceeding the Raleigh distance. Beam images and field profiles, measured at a moderate pump power level of 0.27 W and transmittance of OCTOC=6.9%, are shown in
An additional beam can be seen in the far-field profiles which appears as a circular pattern diffracting in the transverse plane (
Referring to
By pumping a volume of the crystal beam away from the waveguide, it was possible to obtain lasing with several mW of output power in the bulk modes. However, the lasing threshold in that case was as high as 1 W, compared to 30 mW in the waveguide mode for 24% transmittance of OC. Therefore, the waveguide laser showed a performance considerably superior to that of the bulk laser in the same crystal. Such behavior is quite expected, because an angle between coated facets of crystal was equaled to 2.5 mRad, which induce very high diffraction losses for a bulk mode. Apparently, only due to thermal lens induced by pump beam at pump power exceeding 1 W a volume mode reaches threshold.
No degradation of the output power or a beam shape was observed after several tens of hours of laser operation.
Given the good accuracy of the Gaussian approximation for description of the fundamental mode profiles, one can estimate the waveguide
At last, in order to estimate losses in the waveguide following Findlay-Clay analysis the laser performance was compared with three different output couplers. At this stage additionally to dependence shown in
Pth(ξ)=K(ξ+L) (3),
where K is the unchanged coefficient including efficiency of pumping, and L is the intrinsic round-trip logarithmic losses in the resonator. But experimental points obtained obviously do not lie on a straight line. The discrepancy with classical dependence could be explained by a thermal lens induced effect, which facilitated coupling of the pump beam, and consequently decreased the threshold pump power. From this view theoretical dependence describes better two experimental point for lowest threshold power, and intersection of a strait line drown through its with the X axis gives an estimate of intrinsic losses in the resonator. The estimate gives a value for the intrinsic round-trip propagation loss of 3.6%. Neglecting the parasitic losses at the waveguide ends, this corresponds to the normalised loss 0.018 cm−1 in the waveguide. index step. Firstly, for as much as “X” size of the waveguide is rather larger, than “Y” size, we assume a planar model. Then, we consider the rectangular profiles of refractive index change along Y axis. This is in line with the above observation of good confinement of the mode within the waveguide, and a relatively large cladding size for Y coordinate. We also note that the laser oscillated in a fundamental mode. This of course does not prove that the waveguide generally supports one mode only. However, from these measurements we can estimate the lowest possible value of the waveguide parameter Vy for Y coordinate, and, hence, the minimum value of the effective step of refractive index. Firstly, the waveguide parameter can be obtained as:
where Vy is the waveguide half thickness (ry=6.5 mm ?in our case) and r0y is half of the fundamental mode size along Y coordinate (r0y=6.6 mm). Equation (1) yields Vy=1.52. Substituting this value in the definition formula for V-parameter:
one obtains an estimate for the lowest possible value of effective refractive index step for upper and low bar of cladding as Dny34·10−4 (see
Tracks of permanently changed refractive index have been produced in YAG crystals by femtosecond inscription and arranged to form depressed-cladding waveguides of a predetermined shape. A low-threshold laser based on such waveguide has been demonstrated for the first time. The waveguide losses were estimated to be as low as 0.02 cm−1.
In our investigations it has been found that the femto-inscribed features in YAG crystals possess complex geometry and include volumes of material with increased and those with decreased refractive index. Typically, the refractive index change is negative in the central area of an inscribed “feature” whether it is a single point or a track, and is positive at the edges of the processed volumes (
The effect of femtosecond inscription in YAG:Cr4+, YAG:Nd3+ and undoped YAG has been compared. The experimental setup was similar to that already described and included an amplified, femtosecond Ti:sapphire system, variable attenuator, X63 or X40 microscope objective and a high-precision, computerised translation stage. The tracks were produced by translating the stage with a mounted sample across the laser beam at a constant speed.
By adjusting the exposure level, it was possible to produce tracks of modified refractive index in all samples.
Long-lasting modification of refractive index occurs at the exposure levels below the damage threshold. In our case, it is possible to define the “inscription threshold” below which no permanent changes happen in the material. In the experiment, we estimated the inscription threshold to be approximately (1-2)×1014 W/cm2 for YAG:Cr4+ and YAG:Nd3+. The inscription threshold for undoped YAG is approximately by an order of magnitude greater. This difference may indicate that the crystal point defects define the possibility of “smooth” modification of crystal lattices of the YAG crystal, resulting in the well-defined refractive index change. The dopants present in a YAG crystal generate large number of defects and thus facilitate the modification of crystal lattice without optical damage.
The refractive index change in doped YAG crystals were compared at the intensity level of 1×1015 W/cm2 . The value of the index change was found to correlate with the dopant concentration. In YAG:CR4+ with the doping level of 0.6% mol., the peak index change was 0.006. The same value was measured in YAG:Nd3+ with 1% mol. of dopant. The refractive index change in the YAG:CR4+ crystal with a lower dopant concentration of 0.3% mol. was 0.003. No changes of the index change was observed in the undoped YAG sample at these level of exposure. The track in the pure YAG sample, shown in
At the next stage, several parallel single tracks were inscribed in a crystal in order to produce a depressed cladding waveguide. The technique immediately proved to be flexible enough for definition of arbitrarily shaped waveguides.
The stability of long-lasting refractive index changes in YAG:CR4+ was tested by heat treatment at a temperature of 1250C during 72 hours in air, which matches the fabrication conditions of YAG:Cr4+ at the stage when the 4-fold coordinated Cr4+ ions are generated. Microscope inspection has shown no changes in the inscribed tracks, thus indicating the permanent nature of the inscribed features.
Tracks of long-lasting change of refractive index have been produced in YAG crystals by femtosecond inscription. It has been shown that arbitrarily shaped, depressed-cladding waveguides can be formed by groups of tracks arranged in a predetermined pattern.
Number | Date | Country | Kind |
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0323922.5 | Oct 2003 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB04/04334 | 10/11/2004 | WO | 3/16/2007 |