This application is based on and claims priority from Korean Patent Application No. 10-2013-0135634, filed on Nov. 8, 2013, with the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field
The present invention relates to a laser module, and more particularly, to a laser module in which a heat radiating means is attached to a high-power transmitter optical sub-assembly.
2. Discussion of Related Art
A laser diode is a device having high usability in various fields due to an inherent characteristic of laser, such as polarization, coherence, and a straight property. The laser diode is a light source usable in a laser LCD backlight unit (BLU), a 3D projector, a 3D imaging device, a large screen 2D/3D home theater, and a holography image. The laser diode has a ripple effect in a medical industry, a semiconductor/electronic industry, an automobile/shipbuilding industry, and a national defense industry, as well as a display field. To this end, research on a high-power laser diode having high power among the laser diodes has been actively conducted. In the high-power laser diode field, optimization of a characteristic of a single optical source chip is considerably implemented, but it is not easy to design a heat radiating structure for minimizing a change in a characteristic by electrical/optical mutual interference according to integration and deterioration of performance by heat storage. Particularly, it is necessary to design an optical structure for improving efficiency of a combination between an array optical source chip and optical fibers and minimizing a reflection problem, and the like. Particularly, research on a thermal package using a semiconductor laser capable of outputting power of 1 W or more is still in a beginning stage.
The present invention has been made in an effort to provide a laser module operated with an output of 1 W or more.
An embodiment of the present invention provides a laser module including a Transmitter Optical Sub-assembly (TOSA) and a heat radiating means. The TOSA emits the beam by an electrical signal and transmits the lasing beam through an optical fiber. The heat radiating means is consist of releasing the generated heat from the TOSA in contact with the TOSA.
According to the exemplary embodiment, the TOSA may include a Transistor Outline can (TO-CAN) optical module, an optical fiber, and an external housing. The TO-CAN optical module may generate light by the electrical signal. The optical fiber may transmit light generated by the TO-CAN optical module. The external housing may accommodate the TO-CAN optical module and one end of the optical fiber.
According to the exemplary embodiment, the TO-CAN optical module may include: an electrode configured to receive the electrical signal; a laser diode configured to generate light based on the electrical signal input from the electrode; a sub mount configured to fix the laser diode; a fixing block configured to fix the sub mount; a platform configured to accommodate the fixing block and the electrode; a TO-CAN cylindrical block configured to cover the laser diode, the sub mount, and the fixing block on one surface of the platform; and an integrated lens positioned on an upper surface of the TO-CAN cylindrical block to allow light generated by the laser diode to pass through.
According to the exemplary embodiment, the heat radiating means may include a heat sink formed to surround at least a part of the TOSA.
According to the exemplary embodiment, the heat sink may include a first heat sink block, a second heat sink block, and at least one fixing screw. The first heat sink block may cover one surface of the TOSA. The second heat sink block may cover the other surface of the TOSA. At least one fixing screw may closely contact between the first heat sink block and the second heat sink block.
According to the exemplary embodiment, the heat radiating means may further include at least one of a Thermal Electric Cooler (TEC), a chiller, and a heat radiating plate, which are attached to the heat sink to reduce heat generated by the TOSA.
According to the exemplary embodiment, the laser diode may be a blue Laser Diode (Blue LD).
Another embodiment of the present invention provides a laser module including a plurality of TOSAs and a heat radiating means. Each of the plurality of TOSAs generates light by an electrical signal and transmits the generated light through an optical fiber. The heat radiating means is in contact with the plurality of TOSAs to discharge heat generated by the plurality of TOSAs.
According to the exemplary embodiment, each of the plurality of TOSAs may include a TO-CAN optical module, an optical fiber, and an external housing. The TO-CAN optical module may generate light by the electrical signal. The optical fiber may transmit light generated by the TO-CAN optical module. The external housing may accommodate the TO-CAN optical module and one end of the optical fiber. The laser module may further include a combined optical fiber in which the optical fibers included in the plurality of TOSAs are connected and combined into one optical fiber.
According to the exemplary embodiment, the heat radiating means may include a plurality of heat sinks formed to accommodate at least a part of the plurality of TOSAs.
According to the exemplary embodiment, each of the heat sinks may include a first heat sink block, a second heat sink block, and at least one fixing screw. The first heat sink block may cover one surface of the corresponding TOSA. The second heat sink block may cover the other surface of the corresponding TOSA. At least one fixing screw may be engaged with the first heat sink block and the second heat sink block to make the first heat sink block and the second heat sink block be in close contact with each other.
According to the exemplary embodiment, the plurality of TOSAs may be disposed in an array type. The heat radiating means may include a heat sink formed to accommodate at least a part of the plurality of TOSAs disposed in the array type.
According to the exemplary embodiment, the heat sink may include a first heat sink block, a second heat sink block, and at least one fixing screw. The first heat sink block may cover one surface of each of the plurality of TOSAs disposed in the array type. The second heat sink block may cover the other surface of each of the plurality of TOSAs disposed in the array type. At least one fixing screw may make the first heat sink block and the second heat sink block be in close contact with each other.
Yet another embodiment of the present invention provides a laser module including an optical output control circuit, a current and voltage control circuit, a plurality of TOSAs, a temperature control circuit, and a heat radiating means. The optical output control circuit outputs an optical output control signal. The current and voltage control circuit outputs a current and a voltage based on an optical output control signal output from the optical output control circuit. The plurality of TOSAs generates light based on the current and the voltage output from the current and voltage control circuit, and transmits the generated light through the optical fiber. The temperature control circuit detects temperatures of the plurality of TOSAs and output a temperature control signal. The heat radiating means is in contact with the plurality of TOSAs and discharges heat generated by the plurality of TOSAs based on the temperature control signal.
According to the exemplary embodiment, the plurality of TOSAs may be disposed in an array type. The heat radiating means may include a heat sink formed to accommodate at least a part of the plurality of TOSAs disposed in the array type. The heat radiating means may further include at least one of a TEC, a chiller, and a heat radiating plate, which are attached to the heat sink to discharge heat generated by the TOSA based on the temperature control signal.
According to the embodiment of the present invention, the TOSA of the laser module is manufactured by using the TO-CAN optical module without a complicated package process, thereby improving mass production ability. Further, heat of the laser diode is smoothly discharged by the heat radiating means, so that it is possible to manufacture a light source operable even with high power of 1 W or more and capable of improving reliability.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
The above and other features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing in detail embodiments thereof with reference to the attached drawings in which:
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings in detail. However, the present invention is not limited to an embodiment disclosed below and may be implemented in various forms and the scope of the present invention is not limited to the following embodiments. Rather, the embodiment is provided to more sincerely and fully disclose the present invention and to completely transfer the spirit of the present invention to those skilled in the art to which the present invention pertains, and the scope of the present invention should be understood by the claims of the present invention.
Referring to
The lead line 101 is an electrode of the high-power TOSA and receives an input of a current and a voltage input from the outside. Polarities of the illustrated three lead lines 101 may be positive (+), negative (−), and ground, respectively. The lead lines 101 serving as the electrodes of the high-power TOSA may adopt a read pin structure according to an exemplary embodiment. The platform 103 may accommodate each constituent element of the TO-CAN optical module. Further, the platform 103 may be coupled with the cylinder-shaped external housing 105 to protect internal constituent components of the TO-CAN optical module. The platform 103 may have a disc shape. The external housing 105 may be coupled with the platform 103, and may be coupled with the fixed cover 107 to accommodate one end of the optical fiber 109. The fixed cover 107 may be coupled with the external housing 105 while surrounding at least a part of the optical fiber 109. Although it is not illustrated in
Referring to
The ferrule 115, which is a component used for alignment of the optical fibers transmitting light, may be included through an internal side and an external side of the external housing 105. The TO-CAN optical module includes the high-power TOSA 100, so that it is possible to easily actively align the optical fibers through the ferrule 115. Further, in a case where the laser module is manufactured by using the high-power TOSA 100 including the TO-CAN optical module, a manufacturing process thereof is simple and convenient, and mass production ability and reliability are excellent compared to manufacturing of a buffer fly module using a single chip.
As illustrated in
Referring to
Referring to
Referring to
The heat sink 301 formed the outside of the external housing of the high-power TOSA may be installed in a form in which two heat sink blocks are coupled with each other. For example, the heat sink 301 may be installed so that the two heat sink blocks having a form of a vacant box are coupled with each other and surround the external housing. In this case, for the coupling of the two heat sink blocks, the first to fourth fixing screws 303a, 303b, 303c, and 303d may be used. In the exemplary embodiment of
Referring to
In order to achieve more smooth heat radiation from the external housing 105 of the high-power TOSA, the first and second heat sink blocks 301a and 303b may be in contact with the external housing 105 through a bonding material. For example, the external housing 105 may be bonded to the first and second heat sink blocks 301a and 303b through Au/Sn solder or silver epoxy having excellent thermal conductivity. In this case, the fixing screws 303a, 303b, 303c, and 303d are engaged, so that a gap generated during the bonding may be reduced. The laser module 300 according to the present invention includes the heat radiating means, such as the heat sink 301, so that the heat radiation action is smoothly performed, thereby achieving a higher output operation. Accordingly, it is possible to improve efficiency and reliability of the laser module.
Referring to
The first high-power TOSA 300a may include a TO-CAN optical module inside therein, an external housing, a fixed cover 360a, a first optical fiber 401a, an internal housing, and a ferrule. The TO-CAN optical module includes first lad lines 351a, a platform, a cylindrical block, an integrated lens, and the like. Parts of the TO-CAN optical module, the external housing, and the like are included inside the first heat sink 350a, so that illustration thereof is omitted. Further, the structures of the first high-power TOSA 300a and the TO-CAN optical module inside the first high-power TOSA 300a are the same as those described with reference to
Similarly, the second high-power TOSA 300b may include a TO-CAN optical module inside therein, an external housing, a fixed cover 360b, a second optical fiber 401b, an internal housing, and a ferrule. The TO-CAN optical module includes second lad lines 351b, a platform, a cylindrical block, an integrated lens, and the like. Parts of the TO-CAN optical module, the external housing, and the like are included inside the second heat sink 350b, so that illustration thereof is omitted. Further, the structures of the second high-power TOSA 300b and the TO-CAN optical module inside the second high-power TOSA 300b are the same as those described with reference to
The combined optical fiber 403 is a combination of the first optical fibers 401 and the second optical fibers 401b and serves to combine the emitted light from the first optical fibers 401a and the second optical fibers 401b. Accordingly, the emitted light from the two high-power TOSAs 300a and 300b, of which output is restricted, is added, so that it is possible to deliver the light of a higher output. Further, in the laser module 400 according to the present invention, the separate heat sinks 350a and 350b are attached to the high-power TOSAs 300a and 300b, respectively, so that the laser diode with a high power can uses by something of the heat radiation. As described above, the laser module 400 according to the exemplary embodiment of the present invention adopts the separate high-power TOSAs 300a and 300b by the heat radiating means, and combines light from the separate high-power TOSAs 300a and 300b through the combined optical fiber 403 and transmits the combined light, thereby achieving high-power optical transmission. For example, when each of the high-power TOSAs performs high output having power of 1 W or more and optical transmission, the laser module of
Referring to
Two or more of each of the high-power TOSAs may be included in the laser module 400 of
Referring to
The TEC 610 absorbs cools the emitted light from the heat sink 605, so that it is possible to more smoothly radiate heat of the high-power TOSA. Further, the heat radiating plate 620 decreases the generated light by the TEC 610, so that heat radiation of the high-power TOSA is generally facilitated, thereby achieving a high-power laser diode operation.
Referring to
The TEC 710 absorbs and cools light discharged from the heat sink 705, so that it is possible to more smoothly radiate the heat of the high-power TOSA. Further, the chiller 720, which performs a cooling function through cooling water, decreases light generated by the TEC 710, so that heat radiation of the high-power TOSA is generally facilitated, thereby achieving a high-power laser diode operation.
Referring to
The optical output control circuit 830 generates an optical output control signal controlling optical output of the laser module 800. The optical output control circuit 830 may be operated based on a control signal from the outside (not shown). Further, the optical output control circuit 830 receives a feedback for a change in an optical output and the like, as an input, and reflects the received input to generation of the optical output control signal. The current and voltage control circuit 810 may output a current and a voltage based on the optical output control signal generated by the optical output control circuit 830. The current and voltage by controlling the current and voltage control circuit 810 are applied to a TO-CAN optical module within the high-power TOSAs. The temperature control circuit 850 is connected with the TEC 803 to control a temperature of the laser module. In the exemplary embodiment, the temperature control circuit 850 may include a temperature sensor.
Referring to
The exemplary embodiments of the present invention disclosed in the present specification and drawings suggest the specific examples for plainly explaining the contents of the technology of the present invention and helping the understanding of the present invention, and do not limit the scope of the present invention. It is obvious to those having ordinary skill in the technical field to which the present invention pertains that in addition to the exemplary embodiments disclosed herein, various modifications may be implemented based on the technical spirit of the present invention.
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Yanxin Zhang et al., “A New Package Structure for High Power Single Emitter Semiconductor Lasers”, 2010 11th International Conference on Electronic Packaging Technology & High Density Packaging, 2010 IEEE, pp. 1346-1349, Aug. 2010. |
Number | Date | Country | |
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20150131687 A1 | May 2015 | US |