The present invention generally relates to engines that include one or more rollers that roll along a surface, and more particularly, to methods and apparatus for reduction of lash between such a roller and surface.
Cam plate barrel engines utilize a drive means that consists of a plate with an undulating cam surface normally capable of reciprocating the pistons through four or more cycles per one revolution of the driveshaft. A piston in a cam plate barrel engine generally communicates with the cam plate via a pair of rolling elements that follow the undulating surface of the cam plate.
In a typical arrangement, a cylindrical rolling element having a generally uniform cross-sectional diameter along its length is in rotational engagement with a cam plate track. The cam plate track also usually has a generally uniform rectangular cross-sectional geometry. Inner and outer portions of the rollers may rotate at different speeds following around the cam plate, resulting in lash causing undesirable slippage and differential wear. Adjustment of such lash is complex and time consuming.
Thus, there is a continuing need for apparatus and methods for reduction of lash between a roller and a roller track surface.
A lash adjustment system for a roller is provided which includes a cam plate having a first surface, a frustoconically shaped roller in mechanical communication with the first surface and means for moving the roller relative to the surface.
In one embodiment, a provided lash adjustment system for a roller includes a cam plate having a track portion for a roller. The track portion of the cam plate has a first surface, a second surface, a thickness between the first and second surface, an inner side, an outer side, and a width between the inner side and the outer side. A first roller is in mechanical communication with the first surface of a cam plate track portion to allow rotational engagement of a roller surface with the first surface of the cam plate track portion. The first roller has a rotational axis and a frustoconical shape which defines a base and a top of the roller, the base having a larger cross-sectional diameter than the top portion. An inventive system further includes a force applying means for moving the first roller towards the inner side of the cam plate.
Optionally, the thickness of the cam plate track portion is substantially uniform along the width between the inner side and outer side. In a further option, this thickness varies along the width as described in more detail below.
In one embodiment, the first frustoconically shaped roller has its base positioned closer to the outer side of the cam plate track portion relative to its top which is closer to the inner side of the cam plate track portion. The roller surface of the first roller is positioned such that it is substantially parallel to the first surface of the cam plate track portion. The rotational axis of the first roller is not parallel to the first surface of the cam plate track portion surface in such an embodiment.
In a further option, the first frustoconically shaped roller is oriented such that its top is closer to the outer side of the cam plate track portion and its base is closer to the inner side of the cam plate track portion. Again, the first roller surface is positioned substantially parallel to the first surface of the cam plate track portion surface, while the rotational axis of the first roller is not parallel to the first surface of the cam plate track portion surface.
Also provided is a system according to the present invention in which the thickness of the cam plate track portion proximal to the outer side is smaller than the thickness of the cam plate track portion proximal to the inner side. Alternatively, the thickness of the cam plate track portion proximal to the inner side is smaller than the thickness of the cam plate track portion proximal to the outer side.
In a preferred embodiment, a second roller is provided which is in mechanical communication with the second surface of a cam plate track portion to allow rotational engagement of a roller surface of the second roller with the second surface of the cam plate track portion. The second roller has a rotational axis and a frustoconical shape defining a base having a larger cross-sectional diameter than the top.
Force applying means are included for moving the second roller towards the inner side of the cam plate.
Optionally, the second frustoconically shaped roller has a base proximal to the outer side of the cam plate track portion and the top proximal to the inner side of the cam plate track portion. The second roller surface is positioned substantially parallel to the second cam plate track portion surface, and the rotational axis of the second roller is not parallel to the second cam plate track portion surface.
Also provided is an option in which a second frustoconically shaped roller has a top closer to the outer side of the cam plate track portion and a base proximal to the inner side of the cam plate track portion. The second roller surface is positioned substantially parallel to the second cam plate track portion surface and the rotational axis of the second roller is not parallel to the second cam plate track portion surface.
Further optionally, where two rollers are included as described, the thickness of the cam plate track may be substantially uniform along the width between the inner side and outer side or, alternatively, may vary along the width. For example, in one embodiment, the thickness of the cam plate track portion proximal to the outer side is smaller than the thickness of the cam plate track portion proximal to the inner side. The opposite configuration is also provided, that is, in which the thickness of the cam plate track portion proximal to the inner side is smaller than the thickness of the cam plate track portion proximal to the outer side.
An inventive system including a first and second rollers is detailed in which the rotational axis of the first roller is substantially parallel to the rotational axis of the second roller. Such a configuration is a preferred option where the thickness of the cam plate track portion is not uniform along its width.
In one embodiment of an inventive system, a force applying means for moving the first roller towards the inner side of the cam plate is configured to apply force along the rotational axis of the first roller and/or second roller.
The force applying means for moving the first and second rollers may be configured to apply force to the rollers independently of each other. A separate force applying means may be used for each roller in one embodiment.
Further provided for optional inclusion in an inventive system is a support structure for housing the first and/or second roller. One or more force applying means may be disposed on the support structure for applying force to one or more rollers.
In a further embodiment, a method according to the present invention is provided for reduction of lash between a roller and a surface. An embodiment of such a method includes providing a system including a cam plate having a track portion for a roller, the track portion having a first surface, a second surface, a thickness between the first and second surface, an inner side, an outer side, and a width between the inner side and the outer side; a first roller in mechanical communication with the first surface of a cam plate track portion to allow rotational engagement of a roller surface with the first surface of the cam plate track portion, the first roller having a rotational axis and a frustoconical shape; and force applying means for moving the first roller towards the inner side of the cam plate, wherein lash is present between the first roller and the first surface of the cam plate. An inventive method further includes applying force to a first roller, moving the first roller towards the inner side of the cam plate, such that lash between the first roller and the first surface of the cam plate is reduced.
Other embodiments of an inventive method include applying force to a second roller, moving the second roller towards the inner side of the cam plate, where the provided system further comprises a second roller in mechanical communication with the second surface of a cam plate track portion to allow rotational engagement of a roller surface of the second roller with the second surface of the cam plate track portion, the second roller having a rotational axis and a frustoconical shape, and force applying means for moving the second roller towards the inner side of the cam plate, such that lash between the second roller and the second surface of the cam plate is reduced.
In a further embodiment, a lash adjustment system for a roller is provided which includes a cam plate having a track portion for a roller, the track portion having a first surface, a second surface, a thickness between the first and second surface, an inner side, an outer side, and a width between the inner side and the outer side, wherein the inner side and outer side are substantially parallel. A first roller is provided which is in mechanical communication with the first surface of a cam plate track portion to allow rotational engagement of a roller surface with the first surface of the cam plate track portion. The first roller has a rotational axis and a frustoconical shape defining a base portion of the first roller having a larger cross-sectional diameter compared to a top portion of the first roller. The rotational axis of the first roller is not perpendicular to the inner and outer sides. Optionally, such an embodiment also includes a force applying means for moving the first roller towards the inner side of the cam plate.
In a further option, a second roller in mechanical communication with the second surface of a cam plate track portion is provided to allow rotational engagement of a roller surface of the second roller with the second surface of the cam plate track portion. The second roller also has a rotational axis and a frustoconical shape defining a base portion of the second roller having a larger cross-sectional diameter compared to a top portion of the second roller, wherein the rotational axis of the second roller is not perpendicular to the inner and outer sides. A force applying means for moving the second roller towards the inner side of the cam plate is optional.
This application is related to engines that include rollers that roll along a surface, such as shown in Applicant's co-pending patent application Ser. No. 10/791,453, the entire content of which is incorporated herein by reference. As discussed in that, and other of Applicant's applications and patents, engines such as barrel engines may include a cam plate with an oscillating track in mechanical communication with pistons so that as the plate rotates, the pistons reciprocate within their cylinders. Communication between the surface of the cam plate and the pistons requires some type of sliding or roller mechanism. The present application is directed towards rollers for providing such a communication, and lash adjustment for those rollers.
In the illustrated embodiment, the pistons 14 have connecting rods 25 that extend downwardly and have rollers 22 and 24 which ride on the upper and lower surfaces of the cam plate 20. Alternatively, the pistons 14 may be shaped and positioned such that the rollers form part of the piston.
Rollers may have any form suitable for moveable engagement of the cam plate 20 and piston 14 illustratively including wheels and bearings. Rollers in contact with upper and lower surfaces of the cam plate may have the same or different shape or size.
As will be clear to those of skill in the art, the rollers 22 and 24 experience very high forces in an operating engine. One preferred design makes use of ceramic rollers that are rotatably supported on metal, such as steel, shafts. The ceramic/steel interface provides a bearing surface. The ceramic rollers can substantially reduce the reciprocating weight of a piston assembly. Alternatively, other types of rollers may be used.
One or more rollers may ride in a groove or be otherwise guided along the upper and/or lower surfaces of the cam plate.
Rollers are supported by a support structure shown in partial cutaway view at 26 and 28, the support structure connected to the piston 14. In a preferred option, a support structure substantially encloses the rollers and includes a passage for movement of the cam plate 20 therethrough.
The embodiment of the present invention shown in
As will be clear to those of skill in the art, the angles of the surfaces may be changed, or the configuration may be reversed such that the larger end of the rollers 522 and 524 are to the inside, rather than to the outside of the cam plate. As a further alternative, the angles of the rollers or cam plate may be changed from that illustrated. As an additional alternative, the design may be provided such that the rollers are reversed with respect to each other, such that one has a large end to the inside while the other has a large end to the outside.
As will be clear to those of skill in the art, the linear distance along the cam plate surface depends on the distance from the axis of the cam plate. As such, in an embodiment wherein the thickness of the cam plate is the same at the inner side and outer side of the cam track and cylindrical rollers are used, the rollers will experience a different linear cam track speed at their inner and outer edges. This causes scuffing. In a preferred embodiment of the present invention, the rollers are tapered at an angle such that the surface speed of the roller at its outer edge matches the linear speed of the cam track at its outer edge while the surface speed of the roller at its inner edge matches the liners speed of the cam track. In other words, the roller is tapered such that there is no scuffing. As will be clear to those of skill in the art, such an angle is likely to be less than the angles illustrated in
Referring now to
In a further embodiment, a method according to the present invention is provided for reduction of lash between a roller and a surface. An embodiment of such a method includes providing a system including a cam plate having a track portion for a roller, the track portion having a first surface, a second surface, a thickness between the first and second surface, an inner side, an outer side, and a width between the inner side and the outer side; a first roller in mechanical communication with the first surface of a cam plate track portion to allow rotational engagement of a roller surface with the first surface of the cam plate track portion, the first roller having a rotational axis and a frustoconical shape; and force applying means for moving the first roller towards the inner side of the cam plate, wherein lash is present between the first roller and the first surface of the cam plate. An inventive method further includes applying force to a first roller, moving the first roller towards the inner side of the cam plate, such that lash between the first roller and the first surface of the cam plate is reduced.
Other embodiments of an inventive method include applying force to a second roller, moving the second roller towards the inner side of the cam plate, where the provided system further comprises a second roller in mechanical communication with the second surface of a cam plate track portion to allow rotational engagement of a roller surface of the second roller with the second surface of the cam plate track portion, the second roller having a rotational axis and a frustoconical shape, and force applying means for moving the second roller towards the inner side of the cam plate, such that lash between the second roller and the second surface of the cam plate is reduced.
In a preferred embodiment of the present invention, a hydraulic force mechanism is provided for moving the rollers. The hydraulic force mechanism may be provided with pressurized oil from a lubrication system for the engine, or other means may be provided. The hydraulic force mechanism may continuously urge the roller in a direction that will reduce the lash and resist motion in an opposite direction, such as by having a one way valve. Also, the force mechanism may “leak down” slowly when the force against the mechanism exceeds a certain value. During operation of an engine using the present invention, there will be positions and conditions wherein the forces on a particular roller is relatively low and other positions and conditions where the forces are relatively high. In some embodiments, the hydraulic force mechanism will move the roller in a direction to reduce lash when forces are low, and the roller may overcome the force applied by the force mechanism when forces are high and “leak down” the force mechanism allowing the roller to move in a lash increasing direction.
Any patents or publications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication was specifically and individually indicated to be incorporated by reference. In particular, U.S. Provisional Patent Application Ser. No. 60/656,017, filed Feb. 24, 2005 is incorporated herein by reference.
One skilled in the art will readily appreciate that the present invention is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. The apparatus and methods described herein are presently representative of preferred embodiments, exemplary, and not intended as limitations on the scope of the invention. Changes therein and other uses will occur to those skilled in the art. Such changes and other uses are encompassed within the spirit of the invention as defined by the scope of the claims.
This application claims priority of U.S. Provisional Patent Application Ser. No. 60/656,017, filed Feb. 24, 2005, the entire content of which is incorporated herein by reference.
Number | Date | Country | |
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60656017 | Feb 2005 | US |