This application claims priority to United Kingdom Patent Application GB 0603242.9 filed on Feb. 17, 2006.
The present invention relates generally to latch assemblies, and in particular to latch assemblies for use with car doors and car boots (trunks).
Latch assemblies are known to releasably secure car doors in a closed position. Operation of an inside door handle or an outside door handle will release the latch, allowing the door to open. Subsequent closure of the door will automatically relatch the latch.
To ensure that rain does not enter the vehicle, weather seals are provided around a peripheral edge of the doors which close against an aperture in a vehicle body in which the door sits. In addition to providing protection from the rain, the weather seals also reduce the wind noise. The ongoing requirement for improved vehicle occupant comfort requires minimization of wind noise, which in turn requires the weather seals to be clamped tighter by the door. The door clamps the seals by virtue of the door latch. Accordingly, there is a tendency for a seal load exerted on the door latch to be increased to meet the required increased occupancy comfort levels. Because the seal force on the latch is increased, the forces required to release the latch are correspondingly increased.
U.S. Pat. No. 3,386,761 shows a vehicle door mounted latch having a rotatable claw which releasably retains a vehicle body mounted striker to hold a door in a closed position. The rotatable claw is held in the closed position by a first pawl, and the first pawl is held in the closed position by a second pawl. The second pawl can be moved to a release position by an electric actuator, which in turn frees the first pawl, which allows the rotatable claw to rotate to an open position. The system is arranged such that once the second pawl has disengaged the first pawl, the first pawl is driven to a release position by the seal load acting on the rotatable claw.
US2004/0227358 shows a rotatable claw held in a closed position by a rotatable lever and a link. The rotatable lever can in turn be held in position by a pawl. Disengaging the pawl from the rotatable lever allows the rotatable lever, the link and the pawl to move to an open position. One end of the link remains in permanent engagement with the rotatable claw. The system is arranged such that once the pawl has disengaged from the rotatable lever, the rotatable lever and the link are driven to the open position by the seal load acting on the rotatable claw.
EP0978609 shows a rotatable claw that can be held in a closed position by a pawl. The pawl is mounted on a cam. During an initial part of opening of a latch, the cam rotates relative to the pawl, thereby initially slightly increasing and then significantly reducing a seal load. During a final part of opening of the latch, the cam and the pawl rotate in unison, thereby disengaging a pawl tooth from a claw tooth. However, the arrangement is such that the cam must be driven by a motor to release the latch. In particular, in the closed position, the particular configuration of a cam axis, a pawl pivot axis and a pawl tooth is such that latch will remain shut. Thus, in the closed position, the pawl pivot axis (28 of EP0978609) lies just to one side of a line (31 of EP0978609) drawn between the cam axis and a point where the pawl tooth contacts the rotatable claw. Significantly, the pawl pivot axis must move towards this line for the latch to be opened. In other words, the pawl is at an over-center position such that the cam is driven in a closing direction when the latch has been closed.
DE10214691 and U.S. Pat. No. 5,188,406 are similarly in an overcenter position when in the closed position.
Thus, EP0978609, DE10214691 and U.S. Pat. No. 5,188,406 all show latches in which the component in direct contact with the claw (the pawl) is in a stable position. U.S. Pat. No. 3,386,761 and US2004/0227358 both show latches wherein the component in direct contact with the claw is in an unstable position and therefore requires a further component (the second pawl in U.S. Pat. No. 3,386,761 and the pawl in US2004/0227358) to hold the component that directly engages the claw in the unstable position.
An object of the present invention is to provide a compact latch arrangement. Another object of the present invention is to provide a reduced force release latch that is reliable in operation.
Thus, the present invention provides a latch assembly including a chassis and a rotatable claw-type latch bolt moveably mounted on the chassis. The latch bolt has a closed position for retaining a striker and an open position for releasing the striker. The latch bolt is provided with a latch abutment remote from a center of rotation. The latch assembly further includes a pawl having an engaged position for holding the latch bolt in the closed position and a disengaged position that allows the latch bolt to move to the open position. The latch assembly includes an eccentric arrangement defining a first axis and a pawl axis remote from the first axis. The pawl is rotatable about the pawl axis. The latch assembly also includes a reset lever rotatably fixed to the eccentric arrangement for mutual rotation with the eccentric arrangement about the first axis. A biasing lever is configured to transmit a biasing force to the reset lever at a position remote from the first axis and to the latch bolt via the latch abutment. The latch assembly includes a biasing device arranged to apply the biasing force to the biasing lever. The latch assembly is configured such that when the pawl retains the latch bolt in the closed position, the biasing lever applies a force to the reset lever to promote disengagement of the pawl, and such that when the pawl is disengaged, the biasing lever promotes the rotation of the latch bolt into the open position.
According to another aspect of the present invention, a method of operating the latch assembly from a closed position to an open position includes the steps of releasing the eccentric arrangement for rotation about the first axis, rotating the reset lever with the biasing lever to disengage the pawl, and rotating the latch bolt with the biasing lever into the open position once the pawl has retracted to a predetermined extent.
The invention will now be described, by way of example only, with reference to the accompanying drawings in which:
With reference to the Figures, a latch assembly 10 includes a latch chassis 12, a latch bolt in the form of a rotatable claw 14, a pawl 16, an eccentric arrangement in the form of a crank shaft assembly 18 and a release actuator assembly 20. The latch assembly 10 is mounted on a door 8 (only shown in
The major components of the latch chassis 12 are a retention plate 22 and a backplate 24 (
The backplate 24 (
The claw 14 is pivotally mounted on the claw pivot pin 28 and includes a mouth 32 for receiving the striker, a first safety abutment 33 and a closed abutment 34. The claw 14 is generally planar and includes a biasing pin 37 which projects out of the general plane of the claw 14.
The pawl 16 includes a pawl tooth 40, a first arm 41 having an abutment surface 42, and a second arm 43. The pawl 16 also has a pawl pivot hole 46 of an internal diameter D. The pawl 16 is biased in a counter-clockwise direction about a crank pin axis Y (see below) by a spring 47 engaging the second arm 43 when viewing
The major components of the crank shaft assembly 18 are a crank shaft 50, a reset lever 51 (
The crank shaft 50 includes a crank pin 54 in the form of disc having a crank pin axis Y. A square shaft 55 projects from one side of the crank pin 54, and a cylindrical pin 56 (shown in broken lines in
The diameter of the crank pin 54 is a running fit in the pawl pivot hole 46, i.e., the diameter of the crank pin 54 is slightly less than the internal diameter D. The crank pin axis Y therefore defines a pawl axis about which the pawl 16 can rotate (see below). The thickness of the crank pin 54 is substantially the same as the thickness of the pawl 16.
A reset lever 51 is fitted to the square shaft 55 directly above the crank pin 54 and includes a first arm 60, a second arm 63 and a boss 61 secured intermediate the first arm 60 and the second arm 63. The boss 61 has a cylindrical outer surface 62 and a central hole of square cross section. Accordingly, when the reset lever 51 is assembled onto the square shaft 55, as shown in
A biasing lever 80 is pivotably mounted to the second arm 63 proximate a first end 81 of the biasing lever 80 and extends above the pawl 16 and the claw 14 to contact the biasing pin 37 of the claw 14 proximate a second end 82 of the biasing lever 80. The biasing lever 80 is further provided with a spring abutment 83 intermediate the first end 81 and the second end 82 and a biasing lever nose 84 offset from a plane of the biasing lever 80 to be capable of contacting the reset lever 51.
A biasing device in the form of a torsion spring 85 is secured to the retention plate 22 by the coil portion 86 that encircles one of the threaded holes 27 and a first leg 87 that is retained by a lug 88 of the retention plate 22. A second spring leg 89 contacts the spring abutment 83 to apply a force FB to the biasing lever 80 that acts towards the right as illustrated in
The 60 includes an edge 60A (also known as a reset abutment) which interacts with the biasing lever nose 84, as will be described further below. The release lever 52 is generally elongate and includes a square hole 64 at one end to receive an end of the square shaft 55 and a release abutment 65 at the other end.
A bolt and washer (not shown) is screwed into the threaded hole 57 of the square shaft 55 to secure the crank shaft 50, the reset lever 51 and the release lever 52 together. Accordingly, the crank shaft 50, the reset lever 51 and the release lever 52 are all rotationally fixed relative to each other.
When assembled, the crank pin 54 and the reset lever 51 are positioned between the retention plate 22 and the backplate 24 with a cylindrical outer surface 62 of the boss 61 being rotationally mounted in a hole (not shown) of the backplate 24. The release lever 52 lies on an opposite side of backplate 24 to the reset lever 51 and the crank pin 54 (best shown in
The major components of the release actuator assembly 20 are a bracket 70, an electromagnet 71 and a release plate 72. The bracket 70 is bent from the backplate 24 and is used to mount the electromagnet 71. The bracket 70 is also used to pivotally mount the release plate 72, which is made from a magnetic material, such as steel. The release plate 72 is planar and generally rectangular in plan view and it can be seen from
The release plate 72 is biased in a counter-clockwise direction when viewing
Operation of the latch assembly 10 is as follows. Consideration of
The seal force FS in turn generates a force FP onto the pawl tooth 40 and hence onto the pawl 16. The force FP is reacted by the crank pin 54 of the crank shaft 50. The force FP reacted by the crank pin 54 is arranged to produce a clockwise torque on the crank shaft 50 about the crank shaft axis A. However, the crank shaft assembly 18 is prevented from rotating clockwise when viewing
At the same time, the biasing lever 80 exerts a force FC on the claw 14 via the biasing pin 37 urging it into an open, released condition. A force FR on the reset lever 51 promotes the turning of the crank shaft 50 in a clockwise direction.
To release the latch assembly 10, electric current is supplied to the electromagnet 71, which creates a magnetic force which attracts the right hand end (when viewing
Considering
As mentioned above, when viewing
As the crank shaft 50 starts to rotate in a clockwise direction from the position shown in
Generally speaking, the movement of the pawl 16 can be approximated to rotation about the contact point B (i.e., rotation about the contact point between the abutment surface 42 and the cylindrical outer surface 29A). However, the movement is not truly rotational because a part of the pawl 16 (namely the pawl axis Z) is constrained to move about the crank shaft axis A rather than about the contact point B. Thus, the movement of the pawl 16 at the contact point B relative to the stop pin 29 is a combination of rotational movement and transitional (sliding) movement. Indeed, the contact point B is not stationary and will move a relatively small distance around the cylindrical outer surface 29A and a relatively small distance along the abutment surface 42. Thus, the contact point B is the position where (at the relevant time during opening of the latch assembly 10) the abutment surface 42 contacts the cylindrical outer surface 29A.
Starting from the
However, because the biasing pin 37 moves to the right, the biasing lever 80 pivots counter-clockwise about its pivotable connection with the reset lever 51 as it urges the claw 14 into the released position. At a predetermined point before or during this, the biasing lever nose 84 contacts the edge 60A of the reset lever 51. This may be before any rotation of the claw 14 has occurred (with contact occurring by virtue of the rotation of the crank shaft 50 alone) or once a certain amount of the claw 14 rotation has occurred.
As a result of a force FT acting on the edge 60A, the direction in which the biasing lever 80 urges the reset lever 51 reverses so that it is now counter-clockwise about the crank shaft axis A as a fulcrum rather than clockwise. Thus, beyond this predetermined point, the biasing lever 80 acts to reset the crank shaft 50 to the position shown in
As the reset lever 51 passes over the right hand end of release plate 72, the release plate 72 is momentarily deflected and then snapped back into engagement (under the influence of the spring 73) such that the abutment 74 re-engages the release abutment 65. Thus, when considering
Once the latch assembly 10 and associated door 8 has been opened, closing of the door 8 will automatically relatch the latch assembly 10. Note however, that no rotation of the crank shaft 50 occurs during closing of the door 8. Accordingly, the crank pin axis Y does not rotate, and the crank pin itself acts as a simple pivot having a fixed axis.
As mentioned above, the crank shaft assembly 18 is supported in a bearing of the retention plate 22 on one side of the crank pin 54 and is supported in a bearing in the backplate 24 on the other side of crank pin 54. Thus, the crank shaft 50 is supported on both sides of the crank pin 54, which is a particularly compact and strong arrangement. However, in further embodiments, the crank shaft 50 need only be supported on one side, i.e., the crank shaft 50 can be an overhung crank shaft 50. An example of such an overhung crank shaft 50 would be provided by deleting the cylindrical pin 56. Note that the crank shaft axis A would still be in exactly the same position because it would be defined by the cylindrical outer surface 62.
The arrangement of the present invention permits a single biasing device (spring) to perform the function of promoting release and resetting of a crankshaft mounted pawl, while also urging a claw 14 into an open position.
The crank throw (the distance between the crank shaft axis A and the crank pin axis Y) is dimensioned, in this embodiment, such that no part of the cylindrical pin 56 sits outside the circumference of the crank pin 54. This provides a particularly compact arrangement. In further embodiments, the crank pin axis Y can be offset from the crank shaft axis A by more than the radius of the crank pin 54. In addition, suitable alternative biasing devices may be used in place of the torsion spring. The position at which the spring contacts the biasing lever 80 may be adjusted according to the proportion of the force required to be transmitted to the claw 14 and the reset lever 51. The reset lever 51 could in alternative embodiments be integral with the crank shaft 50. In addition, the reset lever 51 and the release lever 52 may be the same component. Furthermore, in a highly integrated design the crank shaft 50, the reset lever 51 and the release lever 52 could all be a single component.
The foregoing description is only exemplary of the principles of the invention. Many modifications and variations are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than using the example embodiments which have been specifically described. For that reason the following claims should be studied to determine the true scope and content of this invention.
Number | Date | Country | Kind |
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0603242.9 | Feb 2006 | GB | national |