This disclosure generally relates to latch assemblies for releasably connecting two elements, and, more particularly, to latch assemblies for use with luminaires.
The “INESA Lighting Handbook” published by the Illuminating Engineering Society of North America, is incorporated by reference here in its entirety. As discussed in chapter seven of that handbook, a “luminaire” is a device for producing, controlling, and distributing light. It is typically a complete lighting unit consisting of one or more lamps, sockets for positioning and protecting the lamps and for connecting the lamps to a supply of electric power, optical devices for distributing the light, structural components for protecting the luminaire, and mechanical components for supporting or attaching the luminaire. Luminaires are also sometimes referred to as “light fixtures.”
Typically, luminaires can be classified by their application, such as indoor use or outdoor use. However, it is not uncommon for a particular luminaire to be used in both applications. As well, it is common for luminaires used outdoors and/or indoors to be mounted within a protective housing. For example, whereas a luminaire used indoors may require a housing to prevent physical contact with the luminaire and subsequent damage, a luminaire used outdoors may require a protective housing to prevent both damage from physical contact and damage from the weather and related elements. The protective housings may include removable access panels to facilitate maintenance, such as lamp replacement.
Various latches for use on the noted access panels are known. Existing latches are typically complex structures including numerous parts. The complex construction and multiple parts increase manufacturing costs and often require skilled assembly of the latch when installing the latch onto the protective housing or access panel of the luminaire. Complex construction and multiple parts also lend themselves to the failure of various components, and subsequent failure of the latch. Failed latches can cause access panels to open inadvertently, thereby exposing the luminaire within the protective housing to increased damage risks. Thus, damaged latches are preferably replaced or fixed to maintain the protective integrity of the housing, thereby increasing maintenance costs.
Conventional latches are often difficult to operate. For example, many require an individual to use both hands, and/or require one or more tools, to open and close the latch. The latches requiring the use of tools and/or both hands of the individual often create safety concerns. For example, housed luminaires are frequently mounted in elevated locations such as tall lighting poles, the tops of walls, or suspended from ceilings. Thus, stepladders, hydraulic lifts, and similar devices may be used to reach the luminaire. Accordingly, ease of operation of the latch and the ability of the individual to maintain his or her balance when using lifts, ladders, or similar devices is paramount. As well, existing latches typically require precise alignment during closure and provide no audible feedback to indicate the latch has been properly engaged, thereby further complicating operation of the latch.
One existing means for coupling or locking two parts together is disclosed in U.S. Pat. No. 3,669,441 to Bergman. One part is provided with a conical stud which can be inserted against a stop in a conical recess in another part. One, or preferably two or more, spring actuated latching members are pivotally attached to the stud about shafts at right angles to the axial direction of the stud and are free to enter an enlarged section of the recess. The latching members act like barbs of a hook or harpoon, thereby preventing the stud from returning. An operating device, rotatable or axially displaceable within the stud, and actuated from one or both ends thereof, is used to effectuate the return of the latching members.
However, the spring actuated latching members disclosed in U.S. Pat. No. 3,669,441 would not be preferable to use in various lighting applications for at least the reason that the latching members, being attached to the exterior housing (the conical stud), would apparently be exposed to the environment.
These and other drawbacks of such conventional technologies are addressed here by providing a latch assembly for releasably fastening two elements. For example, the elements may be a luminaire housing and an access panel for the luminaire housing. One embodiment of a latch comprises a housing; a plunger for sliding in the housing; at least one arm, pivotally secured to the plunger, for retractably extending through an opening in the housing; and a spring for urging the plunger out of the housing.
One embodiment may further comprise a second spring for urging the arm out of the opening. The latch may be configured such that one of the housing and plunger includes a guide slot, and the other of the housing and the slot includes a pin for extending into the slot and guiding the plunger in the housing. The exterior of the housing may include a flange and threads for engaging a fastener on one side of the flange.
In one embodiment of the fastener, the arm includes a reduced width at a free end thereof for engaging a coupling surface of a first element. The first element may be a luminaire housing, for example. The latch may be configured such that one of the housing and plunger include a guide slot, and the other of the housing and the slot includes a pin for extending into the slot and guiding the plunger in the housing. The exterior of the housing may include a flange and threads for engaging a fastener on one side of the flange.
In another embodiment, the exterior of the housing may include a flange and threads for engaging a fastener on one side of the flange.
In yet another embodiment, the latch may be configured such that one of the housing and plunger includes a guide slot, and the other of the housing and the slot includes a pin for extending into the slot and guiding the plunger in the housing.
Another embodiment of the technology is a latch including a housing; means for sliding in the housing; means, pivotally secured to the plunger, for retractably extending through an opening in the housing; and means for urging the plunger out of the housing. The latch further comprises second means for urging the arm out of the opening. The latch may further be configured such that one of the housing and means for sliding in the housing includes a means for guiding, and the other of the housing and the slot include means for extending into the means for guiding.
In another embodiment of the latch, the means for retractably extending through an opening includes a means, with a reduced width at a free end thereof, for engaging a coupling surface of a first element. The embodiment may be further configured such that one of the housing and the means for sliding in the housing include means for guiding, and the other of the housing and the slot include means for extending in the means for guiding. An exterior of the housing may include a flange and means for engaging a fastener on one side of the flange.
Another embodiment of the latch may be configured such that one of the housing and means for sliding in the housing includes a means for guiding, and the other of the housing and the slot includes means for extending into the means for guiding.
In yet another embodiment, an exterior of the housing of the latch includes a flange, and means for engaging a fastener on one side of the flange.
Various aspects of the invention will now be described with reference to the following figures (“FIGS.”) in which the same reference numerals are used to designate corresponding parts throughout each of the several views.
Referring now to
A pin 119 (preferably a set screw) extends outwardly from the plunger 160 into a longitudinal guide slot 118 formed in the hollow housing 110. Interaction between the longitudinal guide slot 118 and the pin 119 limits the fore and aft travel of the plunger 160 within the hollow housing 110. Furthermore, the pin guides the plunger 160 in the hollow housing 110.
As best shown in the cross-section of
Other embodiments, such as the embodiment depicted in
A spring 140 is positioned within the hollow housing 110 between the distal end 112 of the hollow housing 110 and the distal end 162 of the plunger 160. In the extended position shown in
As best shown in
Outward force is exerted on each arm 120 by a pair of flat coil springs 130, one flat coil spring 130 being provided for each arm 120, as shown in
As discussed in Marks' Standard Handbook for Mechanical Engineers, eighth edition, which is also incorporated by reference herein its entirety, a mechanism is that part of a machine which contains two or more pieces so arranged that the motion of one compels the motion of the others according to a definite law depending upon the nature of the combination. Cams are one such mechanism. A cam is usually a plate or cylinder which communicates motion to a follower by means of its edge or a groove cut in its surface.
As noted, in the extended position, each flat coil spring 130 urges the respective arm 120 outwardly, through the respective opening 116. However, as force is exerted on the proximal end 164 of the plunger 160, the plunger 160 slides into the hollow housing 110, causing a camming surface 122 of each arm 120 to engage the leading edge 116a of the respective opening 116, which acts as the cam. Additional inward motion of the plunger 160 relative to the hollow housing 110 causes each arm 120, which acts as a cam follower, to be rotated inwardly as the camming surface 122 interacts with the leading edge 116a of the opening 116. The continued inward motion of the plunger 160 overcomes the outward force exerted by each flat coil spring 130 on the respective arm 120. Eventually, each arm is fully retracted within the outer diameter of the hollow housing 110 (
One potential advantage of the described latch is the protection afforded to the arms 120, pivot pin 138, and the flat coil spring 130, all of which are attached to the plunger 160 and located within the hollow housing 110. Thus, with the exception of the portion of the arms 120 which extend outwardly from the housing when spring 140 is in the extended position, the moving parts of the device are hidden and protected from weather and other potential damage.
In the embodiment shown, the proximal end of hollow housing 110 includes a flange 114 extending outwardly therefrom and a threaded barrel 111. The threaded barrel 111 is configured to receive a fastener such as threaded nut 150. Threaded nut 150 screws onto threaded barrel 111 to secure the latch assembly 100 to an element 102 (
Specifically, to secure the latch assembly 100 to the access panel 102, a portion of the access panel 102 is secured between the threaded nut 150 and one side of the outwardly extending flange 114. Preferably, a self-locking, threaded nut 150 is used to prevent the latch assembly 100 from loosening due to repeated use. As well, the distal end 112 of the hollow housing 110 includes a beveled edge 113 about its circumference. The beveled edge 113 helps insure proper closure of the latch assembly 100, although the distal end 112 of hollow housing 110 and the mating receptacle 106 (
Another embodiment of latch assembly 100, shown in
Referring now to
Once this contact is ceased, the constant outward force exerted by each flat coil spring 130 on the respective arm 120 causes the arm 120 to rotate outwardly until a portion of each arm 120 extends beyond the outer diameter of hollow housing 110. Once the arms 120 have rotated outwardly, the individual may cease exerting force on the access panel 102. The access panel 102 is now secured to the fixture housing, trapping the inner surface of the fixture housing 104 between abutment surfaces 124 of the arms 120 and the hollow housing, as shown in
Referring now to
Eventually, inward motion of the plunger 160 relative to the hollow housing 110 will cease, due either to the spring 140 being fully compressed or the pin 119 abutting the forward edge of the longitudinal guide slot 118. At this time, further force exerted on the plunger 160 causes the access panel 102 to move toward the fixture housing 104 and the latch assembly 100 is inserted into the mating receptacle 106. As best seen in
When the access panel 102 is closed by exerting force on the plunger 160 rather than the access panel 102, the arms 120 are not automatically returned to their fully extended positions. Rather, the force exerted on the plunger 160 is removed such that the spring 140 returns to its extended position. The spring 140 urges the plunger 160 downwardly with respect to hollow housing 110 such that the leading edge 116a of each opening 116 no longer exerts inward force on the respective arm 120. For example, with the latch assembly 100 positioned as shown in
As shown in
It should be emphasized that the embodiments described above, and particularly any “preferred” embodiments, are merely examples of various implementations that have been set forth here to provide a clear understanding of various aspects of the invention. One of ordinary skill will be able to alter many of these embodiments without substantially departing from scope of protection defined solely by the proper construction of the following claims.