Disclosed embodiments relate to door latches, and more particularly to latch bolts and strike plates having electrical conductors, for example to power electrical features of a door, the door frame and/or a door lock or to source power to other devices from the door, the door frame and/or the door lock at times of power need, such as, for example, during a power outage.
Conventional doors may include one or more electronic devices (e.g., electronic latching mechanisms, electronic locks, cameras, sensors, card readers, indicators, etc.). Accordingly, the electronic devices may function using external power and/or electrical signals. Typical doors equipped with such electronic devices may employ external power sources and/or controllers to operate the electronic devices.
According to one aspect, a latch bolt assembly for use with a strike plate is provided. The latch bolt assembly includes a latch bolt configured to transition between an open position and a closed position. In the open position, the latch bolt is disengaged from the strike plate and, in the closed position, the latch bolt is engaged within the strike plate. At least one latch bolt electrical lead is disposed on the latch bolt and positioned such that the at least one latch bolt electrical lead establishes an electrical connection with at least one complementary strike plate electrical lead disposed on the strike plate when the latch bolt is in the closed position.
According to another aspect, a strike plate for use with a latch bolt assembly is provided. The strike plate includes a strike plate body, an opening disposed in the strike plate body and configured to accept a latch bolt of the latch bolt assembly, and a tab disposed at the opening. At least one strike plate electrical lead is disposed on the tab and positioned such that the at least one strike plate electrical lead establishes an electrical connection with at least one complementary latch bolt electrical lead disposed on the latch bolt when the latch bolt is within the opening.
According to yet another aspect, a door latch is provided. The door latch includes a latch bolt assembly configured to be attached to a door. The latch bolt assembly includes a latch bolt. A strike plate is configured to be attached to a door frame. The strike plate includes a strike plate body, an opening disposed in the strike plate body and configured to accept the latch bolt, and a tab disposed at the opening. The latch bolt is configured to transition between an open position and a closed position. The latch bolt is configured to be within the opening when the latch bolt is in the closed position. At least one latch bolt electrical lead is disposed on the latch bolt and at least one complementary strike plate electrical lead disposed on the tab. The at least one latch bolt electrical lead establishes an electrical connection with at least one complementary strike plate electrical lead when the latch bolt is within the opening.
It should be appreciated that the foregoing concepts, and additional concepts discussed below, may be arranged in any suitable combination, as the present disclosure is not limited in this respect. Further, other advantages and novel features of the present disclosure will become apparent from the following detailed description of various non-limiting embodiments when considered in conjunction with the accompanying figures.
Non-limiting embodiments of the present disclosure will be described by way of example with reference to the accompanying figures, which are schematic and are not intended to be drawn to scale. In the figures, each identical or nearly identical component illustrated is typically represented by a single numeral. For purposes of clarity, not every component is labeled in every figure, nor is every component of each embodiment of the disclosure shown where illustration is not necessary to allow those of ordinary skill in the art to understand the disclosure. In the figures:
Conventional doors may include one or more electronic devices (e.g., electronic latching mechanisms, electronic locks, cameras, sensors, card readers, indicators, etc.), which may function using electric power and/or electrical signals. Accordingly, such a conventional door may include one or more power sources (e.g., batteries, etc.) and/or one or more signal processing devices (e.g., processors, sensors, controllers, etc.). However, doors equipped with such devices may be expensive and complex to install and/or maintain. For example, additional holes may need to be bored through the door to accommodate the power sources and/or signal processing devices. Additionally, the power sources may need to be replaced on a regular basis to allow for continued use of the electronic devices. Thus, conventional techniques for providing power and/or electrical signal processing may result in needs for additional preparation and/or maintenance. Devices from the door, the door frame and/or the door lock may be a power source at times of power need, such as, for example, during a power outage.
In view of the above, the Inventors have recognized the advantages of a door including a structure for accommodating electrical power and/or electrical signal processing into or out from a door in a less intrusive and/or easier to maintain manner. For example, a door latch may include electrical leads such that electrical power and/or electrical signals may flow when the electrical leads complete a circuit. The door latch may include a latch bolt and strike plate, with each including one or more complementary electrical leads such that electrical power and/or electrical signals may flow between the complementary electrical leads, when the electrical leads are in contact with one another. The door latch may be part of a door lock (such as a bored/cylindrical lock, a mortise lock, a deadbolt lock, and exit device, etc.), though the door latch need not be associated with a lock per se. The door latch may include a latch bolt having one or more latch bolt electrical leads. A strike plate may have one or more complementary strike plate electrical leads. When the latch bolt and the strike plate are engaged with one another, electricity may flow between the one or more latch bolt electrical leads and the one or more complementary strike plate electrical leads.
Particularly, in some embodiments, a door latch according to the present disclosure includes a latch bolt having one or more latch bolt electrical leads disposed thereon. The latch bolt may further be configured to transition between an open position and a closed position relative to a strike plate such that in the open position the latch bolt is disengaged from the strike plate and in the closed position, the latch bolt is engaged with the strike plate. In turn, the strike plate may include one or more complementary strike plate electrical leads (e.g., complementary to the latch bolt electrical leads) disposed thereon such that when the latch bolt is in the closed position, the one or more latch bolt electrical leads come into contact with the one or more complementary strike plate electrical leads, thus closing an electrical circuit and establishing an electrical conductivity path (e.g., the flow of electricity) between the latch bolt electrical leads and the strike plate electrical leads.
Correspondingly, in some embodiments, a strike plate according to the present disclosure includes strike plate body having an opening and a tab disposed therein. The opening may be sized and/or shaped to accept the complementary latch bolt. Additionally, the tab may include one or more strike plate electrical leads disposed thereon. In turn, the latch bolt may include one or more complementary latch bolt electrical leads such that the latch bolt electrical leads and the strike plate electrical leads contact one another when the latch bolt is disposed within the opening (e.g., in the closed position described herein). Accordingly, when the latch bolt electrical leads and the strike plate electrical leads are in contact, an electrical circuit is closed thus establishing an electrical conductivity path (e.g., the flow of electricity) between the latch bolt electrical leads and the strike plate electrical leads. Of course, when the latch bolt electrical leads and the strike plate electrical leads are not in contact with one another (i.e., when the latch bolt is not disposed within the opening of the strike plate body), then no electrical conductivity path exists between the latch bolt electrical leads and the strike plate electrical leads. As will be briefly described below, it should be appreciated that certain safeguards should be employed so as to reduce the possibility of an electrical shock to a user when the latch bolt is not disposed within the opening and the strike plate electrical leads are otherwise exposed.
As will be appreciated by one of skill in the art, the arrangements for establishing electrical contact described herein may be employed with any kind of suitable door lock such as a bored/cylindrical lock, a mortise lock, a deadbolt lock or an exit device or even for door latching arrangements that do not employ a lock per se. Thus, it should be appreciated that although the various embodiments herein are described with respect to a conventional or conventionally positioned door latch, the present disclosure is not so limited and the door latch can be configured, for example, as a latch bolt, a deadbolt, or a vertical rod. Further, though embodiments described herein include a user deployable actuator arrangement such as a door handle or door knob or push bar to actuate the latch bolt (or deadbolt or vertical rod, etc.), it should be appreciated that no such user deployable actuator need be employed. In this regard, the latch bolt (or deadbolt or vertical rod, etc.) may be driven by a motor (or some other motive arrangement) upon presenting a credential at or near the door. Such a credential may be a key fob, an RFID card or dongle or may be a biometric code (face image, fingerprint scan, retina scan, etc.), as the present disclosure is not limited in this regard.
The latch bolt electrical leads and/or strike plate electrical leads may each be connected to one or more corresponding wires, solder paths or connectors. In turn, these conductors may be connected to one or more electronic devices external to the latching arrangement. For example, in some embodiments, the strike plate electrical leads are connected to a DC power source, while the latch bolt electrical leads may be connected to an ancillary power source configured to retain electrical power (e.g., a rechargeable battery and/or a supercapacitor), which may be mounted in the door. As will be appreciated by one of skill in the art, the ancillary power source may, in turn, be connected to additional electronic devices (e.g., cameras, electronic locks, electronic indicators, etc.) disposed in the door. Alternatively or in addition, the latch bolt electrical leads and/or strike plate electrical leads may serve to provide power out from the door.
In some embodiments, the latch bolt and/or strike plate may include features to facilitate contact between the latch bolt electrical leads and the strike plate electrical leads. For example, in some embodiments, the opening in the strike plate may be fitted to the profile of the latch bolt such that the latch bolt electrical leads disposed on the latch bolt remain aligned with the strike plate electrical leads disposed on the strike plate, within a predetermined tolerance. In some embodiments, the latch bolt electrical leads and/or the strike plate electrical leads may be capable of moving to improve the contact and/or alignment of the leads. In some embodiments, the leads may include springs and/or brushes that bias the electrical leads towards the mating electrical leads when the latch bolt is in the opening of the strike plate (e.g., when the door is closed). Alternatively or in addition, the latch bolt and/or the strike plate may include features that allow the latch bolt and strike plate to register with one another to accommodate tolerance imperfections in latch bolt/strike plate registration. The size and shape of the strike plate opening relative to the latch bolt may also act as a registration feature. As will also be appreciated by one of skill in the art, the complementary electrical leads may be biased towards one another in any suitable manner. In another example, in some embodiments, the strike plate electrical leads may be disposed in or on a spring-hinged surface of the strike plate such that the surface moves as the latch bolt is inserted into the strike plate opening, keeping pressure on the mating electrical leads. The spring-hinged surface may be the tab of the strike plate.
As described herein, complementary electrical leads may be considered to be in contact with one another when their respective centroids are offset from one another by less than or equal to a predetermined tolerance. In some embodiments, the predetermined tolerance may be about 0.15 inches, or about 0.2 inches, or about 0.25 inches. Other suitable tolerances are contemplated and therefore any suitable tolerance may be employed, depending on the application, as the disclosure is not so limited in this regard.
In some instances, it may be desirable to include features that reduce a sheer stress applied to the electrical conductors (e.g., the electrical leads and wires described herein), for example, when a latch bolt associated with the electrical conductors moves between an open and closed position. Particularly, it may be desirable to prevent or reduce the degree to which the electrical leads and/or wires of the electrical conductors rub or scrape against the latch bolt and/or the strike plate. Accordingly, the electrical leads disposed on the latch bolt may be located within a groove of the latch bolt. In some embodiments, the electrical conductors extend over (around) the edge of the latch bolt and fold therearound such that the impact with the strike plate limits the sheer forces witnessed by the conductors on the latch bolt. In one embodiment, as mentioned, the conductor strips are placed on the channels (grooves) and the channels wrap over the front of the latch bolt. The conductors, having been placed in the channels, therefore also extend around the edge of the latch bolt. The conductors may be insulated from the latch bolt, for example, with epoxy that holds the conductors to the latch bolt.
Alternatively or in addition, the wires connected to the leads may be surrounded by a sleeve, for example to protect the wires from stresses (e.g., when a latch bolt moves between an open and closed position). The sleeve may be made out of many different materials including, but not limited to PVC, metal, or plastic. The sleeve wall can be completely solid or a mesh of material. Additionally, the sleeve does not electrically interfere with the wires. If the wires are not insulated, then the sleeve may be made out of an insulating material or have an interior coating that insulates the wires.
The leads are electrically insulated from the latch bolt and/or the strike plate. For example, in some embodiments, the latch bolt and/or strike plate may be formed from electrically conductive materials (e.g., metals) capable of unintentionally tapping electricity from the leads. Thus, it would be desirable to insulate the conductors from the latch bolt and or strike plate. Accordingly, the latch bolt and/or strike plate may include one or more insulative materials positioned between the latch bolt and/or strike plate. Exemplary insulative materials may include rubber, glass, plastics, and/or any other suitable insulative material. In one embodiment, the epoxy or other adhesive that holds the conductors in place is electrically insulative. In one embodiment, the latch bolt and/or the strike plate may be formed of an insulating material, such as a plastic. As will be appreciated by one of skill in the art, the latch bolt and/or the strike plate may be insulated from the leads in any suitable manner, depending on the application, as the disclosure is not so limited in the regard. In some embodiments, features to selectively cut power to the leads of the electrical conductors (e.g., as a user opens the door) may be employed. For example, when the electrical leads are not in contact with one another (e.g., when the latch bolt is in the open position where it is not engaged in the strike plate), electrical flow to each of the electrical leads is essentially an open circuit where no electricity may flow. Correspondingly, when the electrical leads are in contact with one another (e.g., when the latch bolt is in the closed position where the bolt is engaged in the strike plate), electrical flow to each of the electrical leads is essentially a closed circuit, allowing electricity to flow. A door position sensor may be used to prevent power on the strike plate and/or latch bolt conductors as a safety feature while the door is open.
It should be appreciated that in the embodiments described herein, latch bolt and/or strike plate may be a part of any suitable type of door lock. For example, in some embodiments, the latch bolt and/or strike plate may be a part of a rim/mortise type lock, while in other embodiments, the latch bolt and/or strike plate may be a part of an exit device having a push bar such as one employing a vertical rod type mechanism. Other types of locks are also contemplated, including cylinder/bored locks having a lever handle or knob arrangement, and deadbolts employing thumb turns, as well as fully motorized electronic locks. Of course, any suitable type of door lock or combination of door locks may be employed, as the disclosure is not so limited in this regard.
It should be appreciated that in the embodiments described herein, any suitable type of leads may be employed. For example, in some embodiments, the leads may correspond to electrical terminals, such as positive and/or negative terminals (e.g., to provide electrical power), while in other embodiments, leads may be configured to carry electrical signals. Of course, in further embodiments, the leads may be configured to send both electrical power and/or electrical signals, for example by facilitating known electronic standards (e.g., USB-A, USB-B, USB-B Mini, USB-B Micro, USB-C, Lightning, etc.), as well as POE and/or other suitable protocols. As will be appreciated by one of skill in the art, any suitable type of electric leads or combination of electrical leads may be employed, depending on the application.
Turning to the figures, specific non-limiting embodiments are described in further detail. It should be understood that the various systems, components, features, and methods described relative to these embodiments may be used either individually and/or in any desired combination as the disclosure is not limited to only the specific embodiments described herein.
Correspondingly,
In some embodiments, the electrical leads 104, 203 may serve to transfer electrical power. Accordingly, in the embodiments illustrated in
Referring again to
In
As shown in
It should be appreciated that any of the features described with respect to a figure may be used in various embodiments, such that the multiple features described above can be employed in any desired combination.
A latching mechanism with electrical capabilities according to the embodiments disclosed herein may be interconnected with electronic devices in any suitable manner.
Various aspects of the present disclosure may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing and is therefore not limited in its application to the details and arrangement of components set forth in the foregoing description or illustrated in the drawings. For example, aspects described in one embodiment may be combined in any manner with aspects described in other embodiments.
Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having,” “containing,” “involving,” and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
While the present teachings have been described in conjunction with various embodiments and examples, it is not intended that the present teachings be limited to such embodiments or examples. On the contrary, the present teachings encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art. Accordingly, the foregoing description and drawings are by way of example only.
This application claims the benefit under 35 U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 63/420,125, entitled “LATCH BOLT AND STRIKE PLATE WITH ELECTRICAL CONDUCTOR” and filed Oct. 28, 2022, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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63420125 | Oct 2022 | US |