The present invention relates generally to articles including modular-type carrier assemblies mounted upon a transporting vehicle. An exemplary embodiment utilized herein for illustrative purposes is a hitch-mounted vehicular load carrier designed for supporting a variety of articles including storage containers. A disclosed assembly includes a hinged, swing-away frame that provides convenient access for loading and unloading one or more articles, which may be transported by the load carrier.
Attachment of load carriers at rearward positions of vehicles, using hitch-mount receivers, is known. Rear-mounted load carriers typically provide transportation for sports equipment particularly bicycles and the like. Exemplary hitch mount carriers of the hinged or swing-away type include diamond-style extendible carriers and two-arm swing-away carriers. U.S. Pat. No. 6,745,926 (Chimenti) provides reference to a variety of hitch mountable load carriers such as a diamond-style configuration found in U.S. Pat. No. 6,085,954 (Bloemer). Patents including U.S. Pat. No. 6,237,823 (Stewart et al.), U.S. Pat. No. 5,680,976 (Koliopoulos et al.), U.S. Pat. No. 5,664,717 (Joder) U.S. Pat. No. 5,454,496 (Sumida et al.) and U.S. Pat. No. 5,439,151 (Clayton) disclose carriers of the two-arm swing-away type.
Swing-away type load carriers allow separation of articles and various forms of equipment from a transporting vehicle during loading and unloading. A basic form of swing-away load carrier includes a support arm mountable to a vehicle and having a pivoting connection to an extending arm. The extending arm rotates about the pivot from an open position to a closed position for abutment with the support arm during vehicular movement. An extending arm tends to sag at the pivot point depending on the amount of play in that component. An extending arm of a load carrier will show increased tendency to sag as weight on the extending arm increases, whether or not the extending arm is in the open or closed position.
Increased sagging of an extending arm of a load carrier produces an angular displacement with respect to the support arm mounted to the vehicle. Preferably, there is a parallel relationship between the support arm and the extending arm, particularly when the load carrier is in the closed, traveling configuration. Lack of parallelism between support arm and extending arm causes difficulty when attempting to secure connection between the two. Therefore, it becomes important to compensate for any wobble or play associated with the pivot mechanism that leads to misalignment of a support arm and extending arm of a swing-away type load carrier.
In view of the above described problems with known swing-away type hitch mount carriers, the present invention alleviates drawbacks associated with misalignment of carrier arms to provide further benefits to the user. The benefits are described in greater detail hereinbelow with respect to selected embodiments of the present invention.
The present invention incorporates several features that minimize and/or alleviate the disadvantages outlined above. In particular, problems of misalignment between the support arm and extending arm of a swing-away vehicular load carrier may be reduced or eliminated according to the present invention using a rotary latch movable between an engaged position and a released position. Operation of the rotary latch requires a rotating rod that extends away from the rotary latch for remote operation to provide added safety and prevent injury by inadvertent insertion of an operator's fingers or hands in the gripping portion of the latching mechanism.
The rotary latch is part of a vehicular load carrier comprising a pivoting hinge having an open position and a closed position. In its open position the hinge allows convenient access for a user to articles supported on the load carrier. The load carrier further includes a first beam having a first end attached to the hinge, and a second end deploying a projection. A second beam represents an extending arm attached to the hinge for rotation relative to the first beam or support arm. The second beam has an edge for mounting a rotatable rod having a handle opposite a curved latch. Upon rotation of the handle, between a first position and a second position, the curved latch moves from a released position to a position where it engages the projection to secure the first beam against the second beam when the hinge is in its closed position.
The second beam provides an extending arm having a capacity to support weights of about 150 pounds, and preferably less than 200 pounds. Weights of such magnitude place a significant strain on the hinge of the load carrier. As a result, there will be downward displacement of the extending arm resulting in horizontal misalignment between the longitudinal axes of the first beam, corresponding to a support arm, and the second beam. Misalignment will be greatest at distances further away from the hinge.
A latch according to the present invention engages the projection on the first beam to realign the beams upon closure of the hinge that joins the beams together. Re-alignment occurs gradually as a contact surface of the latch first engages the projection then applies a binding force that increases as the latch rotates over the projection to draw the second beam or extending arm closer to the first beam. Increased binding between the projection and the latch occurs because the curved latch has a cam-shaped surface that grips the projection and gradually changes the position of the extending arm for parallel alignment with the first beam or support arm as the latch rotates to a fully tightened position. The curved latch has a dual function for exerting a tight gripping action on the projection to secure the first beam to the second beam and to align the longitudinal axes of the beams in preparation for transporting articles, such as storage containers, on vehicular hitch-mounted load carriers according to the present invention.
A method for securing an extending arm of a vehicular load carrier involves providing such a vehicular load carrier for inserted reception in the hitch of a carrying vehicle. The vehicular load carrier comprises (includes, but is not necessarily limited to) a hinge having an open position and a closed position. A first beam is attached to the hinge by a first end. The first beam has a second end including a projection. A second beam provides the extending arm that is attached to the hinge for rotation relative to the first beam. The second beam includes an edge. A rod mounted to rotate at the edge has a handle opposite a curved latch. Rotation of the handle between a first position and a second position moves the curved latch from a released position to an engaged position with the projection when the hinge is in the closed position. After placing the hinge in the closed position, rotating the handle from the first position to the second position places the curved latch in the engaged position to secure the extending arm against the first beam in a locked position.
At the end of a journey, to move the carrier structure away from the rear of the vehicle or for more convenient access to articles attached to the load carrier, a sequence of steps converts the vehicle mountable load carrier from the locked position to the extended position of the extending arm, wherein the hinge of the load carrier is in its open position. One example of a load carrier according to the present invention may be opened by unlocking the handle attached to the rod opposite the curved latch that secures the extending arm, also referred to herein as the second beam. Once freed, turning the handle causes the rod to rotate, whereby the curved latch retracts from around the projection of to the first beam. The length of the rod provides suitable separation of the handle from the curved latch to prevent operator injury when the latch releases the projection, allowing the extending arm to rotate about the hinge and away from the first beam. Rotation of the extending arm away from the first beam provides space between the rear of the vehicle and articles attached to the extending arm. Maximum vehicle clearance and access to articles occurs when the extending arm has been rotated to its extended position.
More particularly, the present invention provides a vehicular load carrier comprising a hinge having an open position and a closed position. A first beam is attached to the hinge by a first end. The first beam has a second end including a projection. A second beam is attached to the hinge for rotation relative to the first beam. The second beam includes an edge. A rod mounted to rotate at the edge has a handle opposite a curved latch. Rotation of the handle between a first position and a second position moves the curved latch from a released position to an engaged position with the projection when the hinge is in the closed position.
In at least one embodiment of the present invention, a vehicle mountable load carrier comprises a stinger for insertion in a hitch mount receiver of the vehicle. The load carrier includes a hinge having an open position and a closed position. A first beam is attached to the hinge by a first end. The first beam has a second end including a projection. A connector joins the stinger to the second end of the first beam. A second beam is attached to the hinge for rotation relative to the first beam. The second beam includes an edge. A rod mounted to rotate at the edge has a handle opposite a curved latch. Rotation of the handle between a first position and a second position moves the curved latch from a released position to an engaged position with the projection when the hinge is in the closed position.
The beneficial effects described above apply generally to the exemplary devices and mechanisms disclosed herein for a swing-away load carrier including rotating elements lockable for safer loading and unloading of supported articles. The specific structures through which these benefits are delivered will be described in detail herein-below.
The invention will now be described in greater detail in the following way of example only and with reference to the accompanying drawings, and in which:
a through
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention.
Referring now to the figures wherein like reference numerals identify like parts throughout the several views,
The support arm 14 has a projection 36, also referred to herein as a latch pin, at the end of the support arm 14 opposite the hinge 16. The rotary latch 32 engages and rotates about the latch pin or projection 36 to secure the extending arm 18 to the support arm 14 and to place the extending arm 18 in safety and/or locked positions when the hinge 16 is closed.
After loading one or more articles 24 on the carrying frame 20 of a load carrier 10 according to the present invention, it is necessary to close the carrier 10 and place the extending arm 18 in a locked position for movement between initial location and final destination. Secure restraint of a load carrier 10 prevents hazardous situations that could cause damage to carried articles, to the transporting vehicle or nearby vehicles if the load carrier 10 were to swing open inadvertently behind the moving vehicle.
Before assuming its fully locked position, rotation of the extending arm 18 moves it in the direction of the arrow, shown in
Due to the length of the extending arm 18 and the weight of the article 24, there will be a downward force acting against the hinge 16 causing displacement or sagging of the extending arm 18. The illustration in
The design of the curved rotary latch 32 allows engagement with the latch pin 36 even when there is misalignment of the longitudinal axes of the extending arm 18 and the support arm 14. As indicated above, for full locking engagement between these parts 32, 36 to occur, it can be necessary to manually move the handle 34 downwards, away from the article 24 with rotation as indicated by the arrow in
As the curved latch 32 rides over the latch pin 36, the cam shaped contour has a design that repositions the extending arm 18, raising it to realign substantially parallel with the support arm 14. Following realignment, the curved latch 32 reaches its fully engaged position with the handle 34 pointing away from the article 24 (see
a-9f show the transition of the rotary curved latch 32 from the released position of
Latching of the extending arm 18 begins when it is moved towards the support arm 14, as indicated by the arrow in
In a preferred embodiment, the safety position or configuration is established by the fact that the curved latch 32 latches to the latch pin 36 upon engagement thereover. That is, the weight of the handle 34 biases the curved latch 32 to the position of
To assume the locked position, a downward manual force can be applied to the handle 34 to cause further rotation of the curved latch 32 about latch pin 36 to lock the extending arm 18 with respect to the support arm 14. (see e.g.
Further rotation of the curved latch 32, e.g., as by applying a manual downwardly directed force upon the handle 18, fully engages the latch pin 36 (
A swing away load carrier and its components have been described herein. These and other variations which will be appreciated by those skilled in the art are within the intended scope of this invention as claimed below.
The present application claims the benefit of U.S. Provisional Application No. 60/689,158 filed Jun. 10, 2005. Said application is expressly incorporated herein by reference in its entirety.
Number | Date | Country | |
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60689158 | Jun 2005 | US |