This use model is related to the field of earth movement equipment and refers specifically to a latch used in an excavating machine bucket to latch a door of the bucket closed.
The latch for excavator buckets meets the function of locking the excavator's bucket prior to beginning loading in order to avoid the cargo falling out once material has entered it and keeps it secure during transport done by the excavator to the unloading place. At the moment of unloading, the bucket unlocks to allow the material to be released in the unloading place, by activating the latch. It can therefore be deduced from the above that this element locks and unlocks many times during the work of loading and unloading an excavator's bucket, and due to wear it requires repair after a certain number of hours of work. This involves maintenance time and time when the equipment is out of service.
In the present day, latches are cast and made from one sole piece, so it is necessary to disassemble and refill the wear with solder and once repaired, reassemble them.
The construction of a new type of latch is proposed, which is formed of rolled steel and comprised of three primary parts: one nucleus and two lids. The lids comprise a repair kit. The advantages of this new rolled steel latch include exceptional resistance to impact, which guarantees a longer useful life and improved mechanical resistance.
All of the above has a comparative design advantage which allows fast maintenance of the component, since to service it only the wear plates must be replaced and filling with solder as with the standard latch is not necessary.
This new latch design has the advantage that when the wear kit is changed, the latch continues to have the same characteristics as when it was new, unlike standard latches that are repaired with solder and have a shorter duration.
The shovel bucket of some kind of shovels often has a bucket door or cover that is hinged to the shovel bucket. Shovel buckets traditionally include a latch system with a mechanical or electro-mechanical actuating mechanism to operate the latch system and open or close the bucket door. The latch system often includes a latch and an insert, with the latch penetrating the insert to lock the bucket door. The latch mechanism keeps the bucket door locked in a closed position until the actuating mechanism takes out the latch from the insert which allows the door to swing open.
The rolled steel latch (1) for the excavator bucket (6) is manufactured with a combination of rolled steel that provides improved resistance to impact and wear. This is achieved using a nucleus (2) manufactured in high-resistance steel with a hardness of 270 HB to 370 HB. The work faces of the nucleus (2) are covered with wear plates with high resistance to wear. For example, the work faces are covered by top (3) and bottom (4) lids or plates whose surface hardness is of 450 HB or 500 HB. The lids can be secured to the nucleus by welding applied to the perforations (5) present in the two lids and along the perimeter of these lids.
The weld type used to join the top (3) and bottom (4) lids to the nucleus can be of the flux cored arc welding (FCAW) type, shielded metal arc welding (SMAW) type or solid MIG (GMAW) type. The weld area of the perforations is along the entire perimeter of the perforations (5) and the perforations may or may not be completely filled by the weld material.
For the process of changing the lids, the weld zones are gouged along the length of the perimeter of the perforations (5) and the perimeter of the lids to remove these lids.
The latch (1) has a higher resistance to wear, since it has a layer of wear lids or plates on its contact surfaces, specifically the top (3) and bottom (4) lids which are manufactured as stated in 450 HB or 500 HB steel, which guarantees a longer duration than the standard latch.
As shown in
Number | Date | Country | Kind |
---|---|---|---|
CL 1693-2012 | Jun 2012 | CL | national |