This application claims the benefit of European Patent Application No. 11193546.6 filed Dec. 14, 2011, the contents of which are incorporated herein by reference as if fully rewritten herein.
The invention relates to a latch needle that can be used in textile machines such as, e.g., circular knitting machines, flat-bed knitting machines, or warp-knitting machines.
Basically, latch needles have been known from publication DE 36 00 621 C1, for example. They have a base body with a shank terminating in a hook on one end. A latch slot is provided in the shank in the vicinity of the hook. The latch shank of a pivotably supported latch extends into the latch slot. A latch hole is provided on the end of the latch shank, in which case a pivot pin extends through said latch hole. The latch slot is delimited by two lateral walls. An opening is provided in each lateral wall. Both openings are in alignment with each other. The pivot pin extends through the latch hole and is held on its ends in the openings. The outside edges of the two openings are shaped radially inward, so that the pivot pin is held firmly in place relative to its axial direction.
Considering this solution, the latch hole of the latch is pivotably supported on the non-rotatably held pivot pin. At this point, any potential bearing wear is concentrated in a relatively small area.
Publication DE Patent 14407 discloses a latch needle, wherein the two openings provided in the lateral walls have a conical shape. The pivot pin is provided with rivet heads on its ends, said rivet heads being seated in the conical openings. In doing so, the pivot pin provides a rigid connection between the lateral walls.
DE Patent 917 243 discloses latch needles with a co-rotating pivot pin. To do so, a latch hole having a smaller diameter than that of the wall holes is provided. The pivot pin consists of plastic material and has a larger diameter than the latch hole; however, a smaller diameter than the wall holes. If said pivot pin is drawn with the appropriate force into the latch hole, said pin is seated in said hole in a press-fit manner. The ends of the pivot pin projecting from the latch are rotatably supported in the wall holes.
As opposed to this, publication DE 1 906 892 B is based on a pivot pin of steel. Again, the latch hole has a smaller diameter than the wall holes. The two openings provided in the lateral walls have a conical shape. The pivot pin is non-rotatably seated in the latch hole and is provided on its ends with conical heads that are rotatably seated in the conical openings. The pivot pin seated in the latch hole is upset in axial direction so that it is seated in the latch hole in a press-fit manner. The ends projecting from the latch hole form rivet heads shaped like truncated cones, said rivet heads being rotatably supported in the wall holes. Also in this case, the pivot pin establishes a rigid connection between the lateral walls.
Whereas the aforementioned publications basically assume the presence of pivot pins with two ends configured in essentially the same way, publication EP 2 224 048 A1 provides, in at least one embodiment, a pivot pin that has a larger diameter on both sides of the cheek hole than in the latch hole. The pivot pin receives its shape by one-sided upsetting. Consequently, the configuration of this pivot pin is asymmetrical.
The presented known latch bearings can involve problems in view of manufacturing engineering, useful life, precision or they may exhibit other disadvantages.
It is the object of the invention to provide an improved latch bearing.
The method in accordance with the invention provides a needle base body with a shank that has a slot delimited by two lateral walls. The slot may be provided in the center of the shank or, in special cases, it may also be provided off-center. Therefore, the lateral walls have approximately the same thickness; however, they may also have different thicknesses. The inside of the lateral walls may be smooth or also stepped. Consequently, the slot may be delimited by parallel flanks and have a uniform thickness or may also be a slot with locally different widths. For example, the slot may be narrower on the needle breast and wider on the needle back. Other configurations are possible.
Bearing openings are provided in the lateral walls on oppositely located points. These bearing openings have a constant, preferably matching, cross-section, i.e., they taper neither in inward direction toward the slot nor in outward direction toward the needle flanks. The bearing openings may be cylindrical or also deviate from the cylindrical form and may be, e.g., tetragonal or polygonal and have a constant cross-section or be tapered (e.g., conical). The bearing openings may have the same relative, e.g., mirror-symmetrical form. On the slot and/or on the outside flank, they may be provided with small funnel-like expansions. However, between these adjoining chamfered regions, the bearing opening may have a constant cross-section or one of the aforementioned shapes.
The latch is disposed to open and close the hook. To accomplish this, the latch is pivotably supported by the needle base body. The end of the latch that can be brought into and out of engagement with the hook may be configured as a spoon or even as a narrow projection that engages in a recess of the hook. The shape of the latch may be varied or set, depending on the purpose of use.
The latch has a latch shank that is preferably configured as a narrow bridge fitting into the slot with minimal play. Preferably, the slot has plane surfaces on the sides facing the slot walls, said surfaces being oriented parallel to one other. However, these surfaces may also be provided with recesses, steps or the like.
The latch shank has a latch hole. This latch hole is preferably cylindrical or may also have a form that is not cylindrical, e.g., polygonal. Preferably, the latch hole has a constant cross-section. In order to facilitate assembly, the latch hole may be provided on both its edges with insertion chamfers, for example configured as small bezels. The latch hole has a smaller cross-section than the bearing openings in the slot walls. In the finished needle, the latch hole is concentric or, if desired, also eccentric with respect to the bearing heads.
In order to produce the latch bearing, the latch is first positioned in the slot, and then the cylindrical pin is inserted into the latch hole. The pin fits far enough into the latch hole so as to be seated in the latch hole with minimal play or also without appreciable play. Preferably, fitting is selected in such a manner that the pin is held in non-positive engagement in the latch hole. During a subsequent operating step the pin is axially upset so that preferably mirror-symmetrical bearing heads are formed on both ends of said pin. These bearing heads are positioned in the bearing openings. Preferably, both bearing heads adjoin the central pin section in a straight annular shoulder, said pin section being seated in the latch hole. In this way, the bearing surface available on the circumference of each bearing head is maximized.
Prior to the upsetting operation, the length of the cylindrical pin preferably exceeds the thickness of the needle base body, so that said pin projects on both sides of the bearing openings after it has been inserted into the latch hole. Before being upset, the pin is preferably centrally positioned so that it projects with the same length beyond both lateral surfaces of the needle. In this way, symmetrically configured bearing heads are formed on the pin during the upsetting operation.
It is possible to upset the pin in one operating step or also in several steps. For example, this can be accomplished with dies having a smooth or also stepped face. For example, during a first upsetting operation, the pin may be axially upset with dies having a flat face, so that, initially, approximately cylindrical bearing heads are formed. During a second, follow-up, upsetting operation, a die may be used that has a smaller diameter, so that an indentation will be embossed in each of the two bearing heads. Consequently, the shape of the bearing heads can be optimized. In addition, the central pin section seated in the latch hole can be expanded further as a result of this, so that a secure torque-proof seat of the pin in the latch hole is achieved. Preferably, the indentations provided in the outer sides of the bearing heads have a diameter that is smaller than the diameter of the section of the pin seated in the latch hole.
If the latch hole is round, the mentioned method can lead to a radial expansion of the central pin section and, consequently, result in a firm press fit of the pin in the latch hole.
However, the latch hole may also not be round or be configured as a cylindrical opening with additional shape features, e.g., edge-side notches. If the method is performed appropriately, the upsetting operation does not only result in a shaping of the bearing heads but also in an upsetting of the central pin section and, consequently, in a filling of the additional shape features with pin material. It is also possible to fill any polygonal latch holes in this manner—through the axially upset and thus radially expanding central pin section—with pin material, whereby the pin adapts to the shape of the latch hole and thus becomes non-round. The radial expansion results in a positive-locking, torque-proof engagement between the pin and the latch. In this way, it is possible to achieve a positive fit between the pin and the latch.
The latch needle in accordance with the invention comprises a bearing pin that is seated in the latch hole of the latch in a torque-proof manner. On both sides of the latch shank, the pin has heads that have been produced in an upsetting operation, said heads having a cylindrical outside circumference. These heads are disposed to support the latch in the bearing openings. Due to the cylindrical shape of the heads, these heads can axially shift in the bearing openings. As a result of this, the latch needle may be subject to elastic deformations during operation, said deformations changing the distance between the two slot walls. For example, the slot walls may flexibly deform in lateral direction. The pin that acts as the latch support does not inhibit such a deformation and movement. Also, the risk of a fluttering of the latch due to dynamic expansions of the slot is prevented.
By producing both bearing heads in an upsetting operation and due to the resultant symmetry between the bearing heads, the potential bearing wear affects both bearing heads uniformly. Thus, an inclined position of the latch or any other imprecision cannot occur due to progressing wear.
In contrast with latch bearings wherein the pins are shaped from the slot walls, the thickness of the lateral walls may be fixed relative to the needle slot width, i.e., deviating from the otherwise commonly used ⅓ rule. For example, referring to the needle in accordance with the invention, particularly wear-resistant latches or also weight-optimized thin latches may be used. The thickness of the latch shank can thus considerably exceed the thickness of a lateral wall or, in contrast thereto, be also substantially thinner than the thickness of the lateral wall. In reshaping the pin to produce a latch pivot with two bearing heads it is possible—by means of the original length of the pin, as well as by means of the shape and the travel of the reshaping tool and other method parameters—to determine how much play the latch and its latch bearing in the needle base body will have. Furthermore, off-center arrangements are possible.
The bearing heads may be concentrically arranged on the pin; however, it is also possible to arrange them eccentrically. As a result of this, the horizontal and/or the vertical position of the latch can be affected as a function of its pivoting position, without requiring a change of the position of the bearing openings in the lateral walls. This opens up the possibility of producing series of needles with partially different characteristics, e.g., different latches or latch positions, with the use of uniform needle base bodies.
Additional modifications are possible. For example, in the region of the latch bearing between the lateral walls and the latch shank, there may be a gap in which a spacer is arranged. The spacer may be a thin disc or also an annular bead adjoining the bearing head. For example, for producing such a stepped latch slot, the needle base body may have wider slot applied from the side of the needle back, whereby debris (fibers, abraded particles, avivage, oil, etc.) can exit toward the back of the needle, without impairing the mobility of the latch. The width of this additional slot may increase continuously or discontinuously from the needle breast toward the needle back.
The latch bearing in accordance with the invention is characterized by an increased bearing share in the bearing. This bearing share can be more than doubled compared with conventional latch bearings. Thus, lateral guiding of the latch is accordingly better. The lateral latch deflection on the hook is smaller than in other, commercially available, needles. Radial and axial latch play can also be reduced.
The description and the drawings hereinafter disclose additional details of advantageous embodiments of the invention.
The description hereinafter relates to the latch bearing 16 that has been developed by using the invention in a particular way. The latch bearing 16 can be seen in
The slot 19 is delimited by two lateral walls 23, 24 that have bearing openings 25, 26. The bearing openings 25, 26 are arranged so as to be concentric with respect to the axis 17 and in alignment with one another. They are openings having a constant cross-section in longitudinal direction of the openings. For example, the bearing openings 25, 26 are cylindrical, in which case they may also be provided on the inside or outside edge with a bezel or an insertion chamfer. A pin 27 is disposed to support the latch 15, said pin being configured so as to be symmetrical with respect to the latch shank 20. A central section 28 fills the latch hole 22. Adjoining the central section 28 are the bearing heads 29, 30 that are configured so as to be mirror-symmetrical with respect to one another. The bearing heads 29, 30 are preferably cylindrical, in which case they may be slightly rounded on their edges. They are seated with minimal play in the bearing openings 25, 26. The faces 31, 32 of the bearing heads 29, 30 are flush with the lateral surfaces 33, 34 of the lateral walls 23, 24, or they extend slightly into the bearing openings 25, 26.
Preferably, the bearing heads 29, 30 have been shaped, at the same time, by an upsetting operation. To accomplish this, the needle base body 11 as in
During operation of the latch needle 10, the latch 15 can freely pivot between the hook 14 and a rear position in which the spoon 21 is located far from the hook 14. When the latch 15 pivots, the pin 27 rotates in the bearing openings 25, 26 due to the torque-proof coupling between the latch 15 and the pin 27. In doing so, the outside surfaces 31, 32 (circumferential surfaces) of the bearing heads 29, 30 provide radial guiding of the latch 15. The latch 15 may be guided on the inside surfaces of the lateral walls 23, 24 in order to precisely impact the hook 14, i.e., the latch deflection remains minimal even as the wear progresses. The bearing arrangement 26 may help guide the latch, i.e., for reducing the lateral pivot play of said latch.
In a modified embodiment of the needle 10 as shown in
Stepped dies may also be used instead of the dies 35, 36; 39, 40, so that reshaping of the pin 27 takes place not in two steps but in one step.
As again illustrated in
Spacing means may be provided between the latch shank 20 and the lateral walls 23 and 24, respectively. Such spacing means may be, e.g., structures that project radially beyond the edge of the bearing openings 25, 26 such as, e.g., annular beads 43, 44, that are provided on the bearing heads 29, 30. In doing so, the annular beads 43, 44 preferably extend radially beyond the cylindrical outside surfaces of the bearing heads 29, 30 and thus form annular flanges. The diameter of the annular beads exceeds the diameter of the bearing openings 25, 26. Instead of these annular beads 43, 44, it is also possible to provide spacer discs of metal or plastic material.
In order to produce the stepped pin 27, again a cylindrical pin 27 is used to start with, as shown in
Referring to the aforementioned exemplary embodiments it was assumed that the lateral surfaces of the latch shank 20 are smooth and parallel to one another. However, they may also have recesses, notches, indentations, bulges, steps or the like. Furthermore, hereinabove it was assumed that not only the bearing openings 25, 26 but also the latch hole 22 are positioned so as to be concentric to the axis 17, so that the central section 28 and the bearing heads 29, 30 are also concentric. However, in all of the aforementioned embodiments it is also possible to choose an eccentric arrangement.
Hereinabove, a preferably cylindrical latch hole 22 was assumed. However, in all of the aforementioned embodiments, it is also possible to select a different shape of the latch hole 22. For example,
Corresponding shape features may also be provided, e.g., in accordance with
A latch needle in accordance with the invention comprises a pivot pin connected with the latch in a torque-proof manner, said pivot pin having mirror-symmetrically shaped bearing heads 29, 30 on both sides of the latch shank 20. The bearing heads 29, 30 are produced by plastic deformation (i.e., axial upsetting of a pin 27) and have a cylindrical exterior shape.
Number | Date | Country | Kind |
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11193546.6 | Dec 2011 | EP | regional |