Latch profile installation in existing casing

Information

  • Patent Grant
  • 6808022
  • Patent Number
    6,808,022
  • Date Filed
    Thursday, May 16, 2002
    22 years ago
  • Date Issued
    Tuesday, October 26, 2004
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Tsay; Frank
    Agents
    • Smith, Esq.; Marlin R.
    • Herman, Esq.; Paul
    • Imwalle, Esq.; William
Abstract
A method of installing an internal latch profile in an existing tubular string does not require the use of a packer. In a described embodiment, a method of latch installation includes the step of deforming an interior surface of the tubular string after the tubular string is positioned in a well. In another described embodiment, a method of latch installation includes the step of cutting into the interior surface of the tubular string.
Description




BACKGROUND




The present invention relates generally to operations performed in conjunction with a subterranean well and, in an embodiment described herein, more particularly provides a method whereby a latch profile is installed in a tubular string.




It is common practice to set a packer (or another anchoring device, such as a liner hanger or hanger/packer) in a casing string in a parent wellbore prior to drilling a branch wellbore. The packer provides a secure platform to which a whipstock may be attached during the processes of milling through the casing and drilling the branch wellbore. The packer also seals against the casing, which may be used to provide pressure isolation for a zone of the parent wellbore below the intersection with the branch wellbore, or which may aid in preventing debris from falling down in the parent wellbore.




Various types of packers have been used for this purpose—permanent packers, retrievable packers, hydraulically set packers, mechanically set packers, etc. Nevertheless, all of these various types of packers share a common disadvantage in that they restrict access and flow through the parent wellbore. If full bore access to the parent wellbore below the branch wellbore intersection is desired after the branch wellbore is drilled, the packer must be unset and retrieved from the well (which is many times quite difficult to accomplish), or the packer must be milled through or washed over (which is quite time-consuming).




Because of this wellbore restriction due to the use of packers in multilateral wellbore drilling, multilateral wells are typically constructed from bottom up. That is, a first branch wellbore is drilled from a parent wellbore, then a second branch wellbore is drilled from the parent wellbore at a location above the intersection between the parent and first branch wellbores, then a third branch wellbore is drilled from the parent wellbore at a location above the intersection between the parent and second branch wellbores, etc. This situation unnecessarily limits the options available to the operator, such as to drill the branch wellbores in another, more advantageous, sequence or to drill a previously unplanned branch wellbore below another branch wellbore, etc.




In addition, a packer relies on a gripping engagement with the casing using slips. This gripping engagement may fail due to the severe forces generated in the milling and drilling operations. Such gripping engagement also provides limited radial orientation of the packer relative to the casing, so if the gripping engagement is ever relieved (such as, by unsetting the packer), any subsequent radial orientation relative to the casing (for example, to re-enter the branch wellbore) will not be able to benefit from the original orientation of the packer.




SUMMARY




In carrying out the principles of the present invention, in accordance with an embodiment thereof, a method is provided in which a latch profile is installed in a tubular string after the tubular string is positioned in a well. The method permits an apparatus such as a whipstock to be secured in the tubular string. The latch profile may provide for radial orientation of the apparatus.




In one aspect of the invention, the latch profile is formed on an expandable latch structure which is conveyed into the tubular string. The latch structure is then expanded outward, thereby securing the latch profile to the tubular string. For example, the latch structure may deform the tubular string when it is expanded outward, thereby recessing the latch structure into an interior surface of the tubular string and leaving full bore access through the tubular string. Bonding agents, such as adhesives and sealants may be used to bond the latch structure to the tubular string.




In another aspect of the invention, the latch profile may be formed on the interior surface of the tubular string by creating recesses on the interior surface. The recesses may be formed in a predetermined pattern, so that an apparatus engaged therewith will be secured relative to the tubular string and radially oriented relative to the tubular string.




In yet another aspect of the invention, the latch profile may be formed on the interior surface of the tubular string by cutting into the interior surface to create the recesses. For example, cutting tools such as drills or mills may be used. If the recesses extend through a sidewall of the tubular string, thereby forming openings through the sidewall, sealant may be injected into the openings to prevent fluid flow therethrough.




In still another aspect of the invention, the latch profile may be installed in the tubular string using any of the methods summarized above, and then an apparatus may be operatively engaged with the profile in a single trip into the well. This may be accomplished by attaching the apparatus to a latch profile installation assembly and conveying these together into the well.




These and other features, advantages, benefits and objects of the present invention will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of a representative embodiment of the invention hereinbelow and the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic cross-sectional view of a first method embodying principles of the present invention;





FIG. 2

is a schematic cross-sectional view of the first method of

FIG. 1

, wherein further steps of the method have been performed;





FIG. 3

is a schematic cross-sectional view of a second method embodying principles of the present invention;





FIG. 4

is a schematic cross-sectional view of a third method embodying principles of the present invention; and





FIGS. 5A & B

are schematic cross-sectional views of a fourth method embodying principles of the invention.











DETAILED DESCRIPTION




Representatively illustrated in

FIG. 1

is a method


10


which embodies principles of the present invention. In the following description of the method


10


and other apparatus and methods described herein, directional terms, such as “above”, “below”, “upper”, “lower”, etc., are used only for convenience in referring to the accompanying drawings. Additionally, it is to be understood that the various embodiments of the present invention described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of the present invention.




As depicted in

FIG. 1

, a casing string


12


has been positioned in a parent wellbore


14


and has been cemented therein. The casing string


12


could be any type of tubular string, such as a string of liner, etc., and the parent wellbore


14


could be any type of wellbore, such as a branch wellbore, a vertical, horizontal or deviated wellbore, etc., in keeping with the principles of the invention. In addition, the terms “cemented”, “cement”, “cementing”, etc. as used herein are intended to encompass any means of securing and sealing the casing string


12


in the wellbore


14


. For example, materials such as epoxies, gels, resins, polymers, elastomers, etc., as well as cementitious materials, may be used for this purpose.




After the casing string


12


has been cemented in the wellbore


14


, a latch profile


16


is installed in the casing. Representatively, the latch profile


16


is used in the method


10


to position a whipstock assembly


18


at a location in the casing string


12


where it is desired to drill a branch wellbore. However, it is to be clearly understood that the latch profile


16


may be used for any of a large variety of purposes other than positioning the whipstock assembly


18


, without departing from the principles of the invention. For example, the latch profile


16


could be used to position a device for re-entering the branch wellbore after it is drilled and the whipstock assembly


18


is retrieved from the well, the latch profile could be used to position a flow control device, such as a plug or valve, to control fluid flow in the parent and/or branch wellbores, etc.




The whipstock assembly


18


includes a whipstock


20


having an upper deflection surface


22


, a wiper or seal


24


and one or more keys, lugs or dogs


26


for engagement with the latch profile


16


. The deflection surface


22


is used to deflect cutting tools, such as mills and drill bits, to drill the branch wellbore outward from the parent wellbore


14


. The seal


24


is used to prevent debris from fouling the latch profile


16


or from falling down into the parent wellbore


14


therebelow. The keys


26


are complementarily shaped relative to the profile


16


and may be continuously radially outwardly biased, or they may be selectively actuated to extend outward into engagement with the profile when desired.




As used herein, the term “whipstock” is used to designate any type of deflection device which may be used in a well to deflect an object from one wellbore to another.




Attached to a lower end of the whipstock assembly


18


is a running tool


28


. The running tool


28


is used to install the latch profile


16


in the casing


12


. Specifically, the running tool


28


is used to outwardly expand a latch structure


30


on which the latch profile


16


is internally formed.




The latch structure


30


may be a circumferentially continuous generally tubular shaped structure with the latch profile


16


formed on an interior surface thereof. However, it is to be understood that the latch structure


30


could be otherwise shaped and configured. For example, the latch structure


30


could be made up of multiple segments each of which is displaced outward to expand the latch structure. If the latch structure


30


is circumferentially continuous, it may be expanded outward by circumferential stretching.




Carried externally on the latch structure


30


is a bonding agent


32


. The bonding agent


32


may be an adhesive for securing the latch structure


30


to the casing


12


, or the bonding agent may be a sealant for forming a seal between the latch structure and the casing. Of course, the bonding agent


32


could be an adhesive sealant, and separate adhesive and sealant could also be used. In addition, other means of securing the latch structure


30


to the casing


12


(for example, thermal welding, piercing of the casing, deploying a spear-type device to connect and secure the latch structure to the casing, etc.), and other means of sealing between the latch structure and the casing, may be used without departing from the principles of the invention.




However, it should be understood that the bonding agent


32


is not necessary in the method


10


, since the latch structure


30


could be secured and/or sealed to the casing


12


by contact therebetween. For example, a metal to metal seal may be formed between the latch structure


30


and the casing


12


when the latch structure is expanded outward into contact with the casing.




The latch profile


16


is preferably of the type known to those skilled in the art as an orienting profile. That is, once installed in the casing string


12


, the latch profile


16


will serve to radially orient an apparatus engaged therewith relative to the casing string. For example, the whipstock assembly


18


will be radially oriented so that cutting tools are deflected off of the deflection surface


22


in a desired direction to drill the branch wellbore when the whipstock assembly is operatively engaged with the latch profile


16


. Of course, other types of profiles may be used for the latch profile


16


in keeping with the principles of the invention.




The running tool


28


includes an actuator


34


and a conically-shaped wedge


36


. The actuator


34


is used to displace the wedge


36


through the latch structure


30


to thereby outwardly expand the latch structure. The actuator


34


may be any type of actuator, such as a hydraulic, mechanical, explosive or electrical actuator.




As depicted in

FIG. 1

, the whipstock assembly


18


and running tool


28


are conveyed into the casing string


12


on a tubing string


38


. Any form of conveyance may be used in place of the tubing string


38


. For example, a wireline or slickline could be used. Furthermore, note that the tubing string


38


may be a segmented or a continuous tubing string, such as a coiled tubing string.




Referring additionally now to

FIG. 2

, the method


10


is representatively illustrated after the latch structure


30


has been expanded outward. Upward displacement of the wedge


36


by the actuator


34


has outwardly expanded the latch structure


30


so that the casing string


12


is plastically deformed, outwardly deforming a sidewall of the casing. The latch profile


16


is thereby secured to the casing string


12


.




Note that a minimum inner diameter of the latch structure


30


is substantially equal to the minimum inner diameter of the casing string


12


. Thus, the latch structure


30


permits full bore access through the casing string


12


. However, the latch structure


30


could have an inner diameter smaller than the inner diameter of the casing string


12


, without departing from the principles of the invention.




The bonding agent


32


adheres the latch structure


30


to the casing string


12


and/or forms a seal between the latch structure and the casing string. If the latch structure


30


is made up of individual segments, the bonding agent


32


may prevent the segments from falling inwardly.




The whipstock assembly


18


has been lowered in the casing string


12


, so that the keys


26


operatively engage the latch profile


16


. This engagement secures the whipstock


20


and radially orients the whipstock relative to the casing string


12


.




The seal


24


is received in an upper bore of the latch structure


30


. This engagement between the seal


24


and the latch structure


30


may serve to prevent fouling of the latch profile


16


and/or prevent debris from falling into the parent wellbore


14


below the whipstock assembly


18


.




Note that the latch profile


16


has been installed and the whipstock assembly


18


has been engaged with the latch profile in only a single trip into the casing string


12


. This enhances the economical performance of the method


10


. However, it should be understood that the latch profile


16


could be installed and an apparatus engaged therewith in multiple trips into the casing string


12


, without departing from the principles of the invention.




Referring additionally now to

FIG. 3

, another method


40


embodying principles of the present invention is representatively illustrated. In the method


40


, a latch profile


42


made up of multiple spaced apart recesses


44


,


46


is installed in a casing string


48


after the casing string is positioned in a wellbore


50


. Specifically, the recesses


44


,


46


are formed in the casing string


48


by plastically deforming the casing string using a forming apparatus


52


.




The forming apparatus


52


includes dies


54


,


56


which are outwardly extendable to engage an interior surface of the casing string


48


. On the left hand side of

FIG. 3

, the dies


54


,


56


are depicted in retracted positions thereof. On the right hand side of

FIG. 3

, the dies


54


,


56


are depicted in extended positions thereof, forming the recesses


44


,


46


on the interior surface of the casing string


48


by plastically deforming a sidewall of the casing string.




The dies


54


are circumferentially continuous (i.e., ring-shaped), so that the recesses


44


are also circumferentially continuous. The die


56


is not circumferentially continuous, but produces the discreet recess


46


at a particular desired radial orientation on the casing string


12


. The recesses


44


are used to secure an apparatus (such as the whipstock assembly


18


described above) against axial displacement through the casing string


48


, and the recess


46


is used to radially orient the apparatus relative to the casing string.




Thus, the recesses


44


,


46


are arranged in a predetermined pattern, so that an apparatus subsequently engaged therewith will be secured and radially oriented relative to the casing string


48


. For example, the whipstock assembly


18


described above could have keys, dogs or lugs carried thereon in a complementarily shaped pattern to operatively engage the recesses


44


,


46


. Preferably, the recess


46


would be engaged when the whipstock assembly


18


is properly radially oriented relative to the casing string


48


.




As depicted in

FIG. 3

, the forming tool


52


is conveyed into the casing string


48


on a wireline


58


, but any other type of conveyance could be used. The forming tool


52


may be hydraulically, mechanically, explosively or electrically actuated to extend the dies


54


,


56


outward. However, it should be understood that the forming tool


52


may be actuated in any manner, and may be configured in any manner to produce any desired pattern of recesses, in keeping with the principles of the invention.




Referring additionally now to

FIG. 4

, another method


60


embodying principles of the present invention is representatively illustrated. In the method


60


, a cutting apparatus


62


is used to cut into an interior surface of a casing string


64


positioned in a wellbore


66


. Specifically, cutting tools


68


are outwardly extended from the apparatus


62


to form recesses


70


in the interior surface of the casing string


64


.




On the left hand side of

FIG. 4

the cutting tools


68


are depicted in retracted positions thereof, and on the right hand side of

FIG. 4

the cutting tools are depicted in extended positions thereof. There may be only one of the cutting tools


68


, which may be used multiple times to cut corresponding multiple recesses


70


, or there may be the same number of cutting tools as recesses to be cut, etc.




The cutting tools


68


may be drill bits, mills, keyway cutters, or any other type of cutting tool. Alternatively, the cutting tools


68


could be nozzles for a high pressure water jet. In that case, it would not be necessary to outwardly extend the cutting tools


68


from the apparatus


62


in order to cut into the casing


64


. Water jet cutting of the casing


64


may be preferred for cutting a detailed profile into the casing


64


.




As depicted in

FIG. 4

, the recesses


70


are preferably cut in a predetermined pattern, so that an apparatus (such as the whipstock assembly


18


described above) subsequently engaged therewith will be secured and radially oriented relative to the casing string


64


. That is, the whipstock assembly


18


or other apparatus may be provided with keys, lugs or dogs arranged in a complementarily shaped pattern to operatively engage the recesses


70


. The pattern of recesses


70


thus make up the latch profile installed by the cutting apparatus


62


. Preferably, the recesses


70


are operatively engaged when the whipstock assembly


18


or other apparatus is radially oriented in a desired direction relative to the casing string


64


.




The recesses


70


may extend through a sidewall of the casing string


64


, so that they form openings through the casing sidewall. In that case, it may be desired to prevent fluid flow through the openings. A sealant


72


may be injected through the openings


70


for this purpose. For example, the sealant


72


may be an epoxy, polymer, resin, cement, or any other type of sealant.




As depicted in

FIG. 4

, the cutting apparatus


62


is conveyed into the casing string


64


by a wireline


74


. However, it is to be understood that any type of conveyance may be used in place of the wireline


74


. For example, a tubing string could be used to convey the apparatus


62


.




As with the running tool


28


described above, the forming tool


52


and/or the cutting apparatus


62


may be conveyed into a well attached to an apparatus which is to be operatively engaged with the latch profile installed by the forming tool or cutting apparatus. For example, the whipstock assembly


18


could be attached to the forming tool


52


when it is conveyed into the casing string


48


, or the whipstock assembly could be attached to the cutting apparatus


62


when it is conveyed into the casing string


64


. Thus, the latch profiles installed by the forming tool


52


and the cutting apparatus


62


may be operatively engaged by an apparatus, such as the whipstock assembly


18


, in a single trip into the well.




Referring additionally now to

FIGS. 5A & B

, another method


80


embodying principles of the invention is representatively illustrated. In the method


80


, an expandable latch structure


82


having a latch profile


84


formed internally thereon is conveyed into a casing string


86


, in a manner similar to that described above for the method


10


. The latch structure


82


is preferably generally tubular and circumferentially continuous, but could be circumferentially segmented if desired.




The latch structure


82


has a layer of a bonding agent


88


on the external surface of the latch structure. The bonding agent


88


may be similar to the bonding agent


32


in the method


10


. The bonding agent


88


is used to adhere and/or seal the latch structure


82


to the casing string


86


. Suitable materials for the bonding agent


88


may be elastomers, epoxies, other polymer compositions, resins, cements, other sealants, other adhesives, etc.




However, it should be understood that the bonding agent


88


is not necessary in the method


80


, since the latch structure


82


could be secured and/or sealed to the casing string


86


by contact therebetween. For example, a metal to metal seal may be formed between the latch structure


82


and the casing string


86


when the latch structure is expanded outward into contact with the casing string.




The profile


84


may be an orienting profile, that is, equipment (such as the whipstock


20


described above) operatively engaged with the profile is rotationally oriented relative to the casing string


86


, as well as being secured axially and rotationally thereto. Alternatively, or in addition, the latch structure


82


may include a laterally inclined upper surface go (known to those skilled in the art as a “muleshoe”) for rotationally orienting and securing the equipment. Preferably, the latch structure


82


is rotationally oriented relative to the casing string


86


prior to expanding the latch structure in the casing string.




The latch structure


82


is depicted in

FIG. 5A

in its radially compressed, or unexpanded, configuration. The latch structure


82


is depicted in

FIG. 5B

in its radially expanded configuration, with the bonding agent


88


contacting and securing and/or sealing the latch structure to the casing string


86


. A conical wedge


92


may be displaced through the latch structure


82


to expand the latch structure radially outward, or other means may be used for this purpose.




As depicted in

FIG. 5B

, the latch structure


82


in its expanded configuration has a minimum diameter therethrough which is somewhat less than the inner diameter of the casing string


86


. However, the latch structure


82


may be further radially outwardly expanded to recess the latch structure into the inner wall of the casing string


86


(similar to the manner in which the latch structure


30


is recessed into the casing


12


in the method


10


) in which case the latch structure


82


could have a minimum diameter substantially equal to, or at least as great as, the casing inner diameter.




Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the invention, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to these specific embodiments, and such changes are contemplated by the principles of the present invention. For example, a latch profile may be installed in a casing string using a combination of various forming and cutting methods. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims and their equivalents.



Claims
  • 1. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; and then forming the latch profile in the tubular string by deforming the tubular string in a manner recessing the latch profile into the tubular string.
  • 2. The method according to claim 1, wherein the forming step further comprises conveying the latch profile into the tubular string and then outwardly expanding the latch profile in the tubular string.
  • 3. The method according to claim 2, wherein the deforming step further comprises plastically deforming the tubular string so that the tubular string is expanded outward.
  • 4. The method according to claim 2, wherein the conveying step further comprises conveying the latch profile internally formed on an expandable structure.
  • 5. The method according to claim 4, wherein the expandable structure is circumferentially continuous, and wherein the outwardly expanding step further comprises circumferentially stretching the expandable structure, thereby radially enlarging the expandable structure.
  • 6. The method according to claim 4, wherein the outwardly expanding step further comprises displacing a wedge structure through the expandable structure.
  • 7. The method according to claim 1, further comprising the step of cementing the tubular string in the well prior to the forming step.
  • 8. The method according to claim 1, wherein the forming step further comprises forming at least one recess on an interior surface of the tubular string.
  • 9. The method according to claim 8, wherein the forming step further comprises forming the recess so that the recess is circumferentially continuous.
  • 10. The method according to claim 8, wherein the forming step further comprises forming multiple ones of the recesses.
  • 11. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; and then forming the latch profile in the tubular string, the forming step comprising conveying the latch profile into the tubular string and then outwardly expanding the latch profile in the tubular string, the conveying step comprising conveying the latch profile internally formed on an expandable structure, the expandable structure including multiple circumferentially distributed segments, and wherein the outwardly expanding step further comprises displacing each of the segments radially outward.
  • 12. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then forming the latch profile in the tubular string, the forming step comprising conveying the latch profile into the tubular string and then outwardly expanding the latch profile in the tubular string, the conveying step comprising conveying the latch profile internally formed on an expandable structure; and bonding the expandable structure to the tubular string.
  • 13. The method according to claim 12, wherein the bonding step further comprises adhesively securing the expandable structure to the tubular string.
  • 14. The method according to claim 12, wherein the conveying step further comprises conveying the expandable structure into the tubular string with a bonding agent carried on the expandable structure.
  • 15. The method according to claim 14, wherein in the conveying step, the bonding agent is an adhesive.
  • 16. The method according to claim 14, wherein in the conveying step, the bonding agent is a sealant.
  • 17. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then forming the latch profile in the tubular string; and conveying a whipstock assembly into the tubular string prior to the forming step.
  • 18. The method according to claim 17, wherein the conveying step further comprises conveying with the whipstock assembly an apparatus for forming the latch profile in the tubular string.
  • 19. The method according to claim 18, wherein the conveying step further comprises conveying the whipstock assembly attached to the apparatus.
  • 20. The method according to claim 18, further comprising the step of engaging the whipstock assembly with the latch profile, thereby securing the whipstock assembly against displacement relative to the tubular string, after the forming step.
  • 21. The method according to claim 20, wherein the conveying, forming and engaging steps are performed in a single trip into the tubular string.
  • 22. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; and then forming the latch profile in the tubular string, the forming step further comprising forming the latch profile so that a minimum internal dimension of the profile is substantially equal to or greater than a minimum internal diameter of the tubular string.
  • 23. A method of installing a latch profile in a tubular string in a subterranean well the method comprising the steps of:positioning the tubular string in the subterranean well; and then forming the latch profile in the tubular string, the forming step comprising forming multiple recesses on an interior surface of the tubular string, the forming step further comprising spacing apart the recesses in a predetermined pattern, thereby facilitating radial orientation of an apparatus engaged with the recesses after the forming step.
  • 24. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:cementing the tubular string in the subterranean well; and then plastically deforming the tubular string, thereby installing the latch profile in the tubular string.
  • 25. The method according to claim 24, wherein the deforming step further comprises positioning an expandable latch structure within the tubular string, the latch structure having the latch profile formed thereon, and then outwardly expanding the latch structure.
  • 26. The method according to claim 25, wherein the expanding step further comprises outwardly displacing a sidewall of the tubular string, thereby recessing the latch structure into the sidewall.
  • 27. The method according to claim 25, wherein the expanding step further comprises displacing a wedge through the latch structure, thereby outwardly displacing the latch structure.
  • 28. The method according to claim 25, wherein in the positioning step, the latch profile formed on the latch structure is an orienting profile, so that an apparatus engaged with the profile after the deforming step is radially oriented relative to the tubular string.
  • 29. The method according to claim 24, further comprising the step of engaging an apparatus with the latch profile after the deforming step, thereby securing the apparatus relative to the tubular string, the deforming and engaging steps being performed in a single trip into the tubular string.
  • 30. The method according to claim 24, further comprising the step of bonding the latch profile to the tubular string.
  • 31. The method according to claim 30, further comprising the step of forming a seal between the tubular string and a latch structure on which the latch profile is formed.
  • 32. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; and then expanding the latch structure outward in the tubular string, the expanding step comprising expanding the latch structure so that a minimum internal dimension of the latch structure, after it is expanded, is substantially equal to or greater than a minimum internal diameter of the tubular string.
  • 33. The method according to claim 32, wherein the expanding step further comprises expanding the latch structure outward into contact with the tubular string.
  • 34. The method according to claim 32, wherein the expanding step further comprises forming a seal between the latch structure and the tubular string.
  • 35. The method according to claim 34, wherein in the seal forming step, the seal is a metal to metal seal.
  • 36. The method according to claim 32, wherein the expanding step further comprises securing the latch structure relative to the tubular string.
  • 37. The method according to claim 36, wherein the securing step further comprises producing metal to metal contact between the latch structure and the tubular string.
  • 38. The method according to claim 32, wherein the expanding step further comprises displacing a wedge through the latch structure.
  • 39. The method according to claim 32, wherein the expanding step further comprises deforming the tubular string.
  • 40. The method according to claim 39, wherein the deforming step further comprises plastically deforming the tubular string so that the tubular string is expanded outward.
  • 41. The method according to claim 32, wherein the latch structure is circumferentially continuous in the expanding step.
  • 42. The method according to claim 41, wherein the expanding step further comprises circumferentially stretching the latch structure.
  • 43. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; and then expanding the latch structure outward in the tubular string, the expanding step comprising forming a seal between the latch structure and the tubular string, the seal forming step further comprising positioning a bonding agent between the latch structure and the tubular string.
  • 44. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; and then expanding the latch structure outward in the tubular string, the expanding step comprising securing the latch structure relative to the tubular string, the securing step further comprising positioning a bonding agent between the latch structure and the tubular string.
  • 45. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; and then expanding the latch structure outward in the tubular string, the expanding step comprising securing the latch structure relative to the tubular string, the securing step further comprising axially and rotationally securing the latch structure relative to the tubular string.
  • 46. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; then expanding the latch structure outward in the tubular string; and orienting the latch structure rotationally relative to the tubular string prior to the expanding step.
  • 47. A method of installing a latch profile in a tubular string in a subterranean well, the method comprising the steps of:positioning the tubular string in the subterranean well; then conveying a latch structure into the tubular string; and then expanding the latch structure outward in the tubular string, the latch structure being made up of multiple circumferentially distributed segments in the expanding step.
  • 48. The method according to claim 47, wherein the expanding step further comprises displacing each of the segments radially outward.
US Referenced Citations (8)
Number Name Date Kind
5044441 Rubbo et al. Sep 1991 A
5579829 Comeau et al. Dec 1996 A
5620052 Turner Apr 1997 A
5865255 Hammett et al. Feb 1999 A
6003607 Hagen et al. Dec 1999 A
6053248 Ross Apr 2000 A
6125937 Longbottom et al. Oct 2000 A
6135208 Gano et al. Oct 2000 A
Foreign Referenced Citations (3)
Number Date Country
2345308 Jul 2000 GB
2 368 862 May 2002 GB
0061908 Oct 2000 WO
Non-Patent Literature Citations (2)
Entry
Sperry-Sun Multilateral Services Profile, “Sperry-Sun Latch Coupling”, dated 2000.
Search Report for United Kingdom Application No.: 0311114.3.