Exemplary embodiments of a latch-release actuating apparatus according to the present invention will be described in detail below with reference to the accompanying drawings.
A latch-release actuating apparatus 10 is provided in a concave portion 11 formed at a door outer panel P of a trunk lid T and attached to the door outer panel P via an attachment member 12.
The concave portion 11 is formed to be directed to a front side of the vehicle. The attachment member 12 made of resin material is formed to cover up the concave portion 11, and includes an operation concave portion 12a, an attachment opening 12b, and screw clamp protrusions 12c and 12d.
The operation concave portion 12a is formed to be directed obliquely upward. The attachment opening 12b is arranged on the attachment member 12 to be located at a top portion of the operation concave portion 12a as shown in
The screw clamp protrusions 12c and 12d have screw holes 13a and 13b, respectively. When a length from a center of the upper screw hole 13a to one end of the attachment opening 12b is L1 and a length from a center of the lower screw hole 13b to the other end of the attachment opening 12b is L2 in
As shown in
The switch element 15, which is a so-called tact switch, includes a switch main body 16 and a push button 17. In the embodiment, the switch element 15 in which the switch main body 16 has substantially square and thin outer shape, and the push button 17 having a thin cylindrical shape protrudes from an upper surface of the switch main body 16 is employed.
The switch element 15 is normally kept turned off. If the push button 17 is depressed against the switch main body 16, the switch element 15 is turned on. Thereafter, if the depression force of the push button 17 is eliminated, the push button 17 makes a returning movement by an action of a return spring which is included in the switch element 15 though not shown, and the switch element 15 is turned off again. The switch element 15 is configured so that the push button 17 can be depressed against the switch main body 16 only with a depression stroke.
As shown in
The first semicircular portion 21 located on the upper side of the substrate 20 in
As shown in
The second leg 25 is formed to be linear in the bottom view at a predetermined distance from the first leg 24.
The third leg 26 is formed to be linear in the bottom view at a predetermined distance from the second leg 25. The third leg 26 is provided with a cable-insertion hole H1.
The fourth leg 27 is formed to be linear in the bottom view at a predetermined distance from the third leg 26. The fourth leg 27 is provided with a cable-insertion cut H2 on one side end.
The fifth leg 28 is formed along an edge of the second semicircular portion 23 and arc-shaped in the bottom view. The fifth leg 28 is provided with a cable-insertion cut H3 on the other side end of the H2.
The concave portion 19 is arranged at almost central portion in the longitudinal direction of the substrate 20. The concave portion 19 is larger than the switch element 15 in longitudinal size and vertical size. The concave portion 19 has a switch mounting portion 29. The switch mounting portion 29 is arranged at the center of the concave portion 19 and slightly larger than the switch element 15 in longitudinal size and vertical size. Terminal penetrating holes, not shown, are formed at appropriate portions of the switch mounting portion 29 so that terminals of the switch element 15 penetrates toward the back side of the substrate 20.
As shown in
The positioning ribs 31 abut on a periphery of the switch main body 16, thereby positioning the switch element 15 with respect to the substrate 20.
The protection walls 30, which constitute the concave portion 19, are arranged near the switch mounting portion 29 so that the switch mounting portion 29 is placed therebetween in the vertical direction in
As shown in
As shown in
An engagement groove 36c is formed on an upper end of a sidewall 36b of the case main body 36 along a peripheral edge of the opening of the case main body 36. Furthermore, as shown in
As shown in
The first engagement groove 40 is formed to be arc-shaped in a plan view so as to correspond to the first leg 24 of the substrate 20.
The second engagement groove 41 is formed to be linear in the plan view so as to correspond to the second leg 25 of the substrate 20.
The third engagement groove 42 is formed to be linear in the plan view so as to correspond to the third leg 26 of the substrate 20.
The fourth engagement groove 43 is formed to be linear in the plan view so as to correspond to the fourth leg 27 of the substrate 20.
The fifth engagement groove 44 is formed to be arc-shaped in the plan view so as to correspond to the fifth leg 28 of the substrate 20.
The engagement wall 37 is formed to protrude upward from the bottom wall 36a along the sidewall 36b.
The tongue-shaped portions 38 are formed to extend in an orthogonal direction to the sidewall 36b of the case main body 36. As shown in
The collar 46 is made of a relatively hard synthetic resin having an electrical insulation property. As shown in
The first plate member 47 is formed into a plate shape along the peripheral-edge engagement groove 39 of the bottom wall 36a, and includes an engagement claw C2 formed at its tip end to be engaged with the peripheral-edge engagement groove 39. The first plate member 47 constitutes the concave portion 19. As shown in
As shown in
As shown in
Next, a method of assembling an integrated member of the collar 46 and the substrate 20, the switch element 15, and the case 35 will be described.
First, the switch element 15 is mounted on the switch mounting portion 29 of the substrate 20 while being positioned by the positioning ribs 31 shown in
Next, after one end of the cable CA whose outer skin is partially removed is inserted into the cable-insertion cut H5 provided to the first plate member 47, the cut H3 provided to the fifth leg 28, the cut H2 provided to the fourth leg 27, and the cable-insertion hole Hi provided to the third leg 26, the cable CA is soldered to a terminal on the back surface side of the substrate 20. One end of the cable CA is connected to the terminal at the back surface side of the substrate 20, so that the terminal is electrically connected to a connector CO attached to the other end of the cable CA shown in
A sealing resin similar to the above-stated sealing material is filled into a space surrounded by the back surface of the substrate 20, the first plate member 47 of the collar 46, the second leg 25, and the third leg 26 shown in
After inserting the cable CA into the cable-insertion cut H5 provided to the case main body 36, the engagement grooves 40, 41, 42, 43, and 44 provided on the bottom wall 36a of the case main body 36 are engaged with the corresponding engagement claws C1 provided to the legs 24, 25, 26, 27, and 28 of the substrate 20, respectively. Moreover, the collar 46 and the substrate 20 are attached to the case main body 36 so as to engage the peripheral-edge engagement groove 39 provided on the bottom wall 36a of the case main body 36 with the engagement claw C2 provided on the collar 46. By doing so, the integrated member of the substrate 20 and the collar 46 is attached to the case main body 36 to constitute the case 35. The case 35 as stated above has an opening 35a, which is long in the larger-length direction of the case main body 36 and short in the smaller-length direction thereof in an upper surface of the case 35.
As shown in
A configuration of the lid member 100 will be described next. As shown in
As shown in
The retaining claws 55a and 55b engaged with the first retaining portion 65 and the second retaining portion 66 are provided on both ends of the key top member 52, respectively. The retaining claws 55a and 55b extend in the direction of the back surface of the key top member 52 and then in opposite directions so that the retaining claws 55a and 55b are apart from each other. In the embodiment, a protrusion length L3 of the retaining claw 55a whose tip end extends to the upward direction is smaller than a protrusion length L4 of the retaining claw 55b whose tip end extends to the downward direction in
Furthermore, a circular penetrating hole 55c is provided at the center of the key top member 52 and at a position corresponding to the push button 17 of the switch element 15. The pressing portion 60 is fitted into the penetrating hole 55c.
The operating portion 51 is configured to be large enough to cover up a region corresponding to the switch element 15, i.e., the upper region of the switch element 15 and the opening 35a of the case 35. The operating portion 51 is configured so as to be larger in horizontal size and vertical size than the switch element 15, thereby making an operative area larger than that of the push button 17 of the switch element 15 and improving operability. Besides, as shown in
The pressing portion 60 is arranged in a region corresponding to the switch element 15 on the back surface of the cover member 50. The pressing portion 60 is formed to be circular in a plan view and to have the center of the pressing portion 60 protruding toward the back surface side of the cover member 50 in a side view.
The groove 53 is formed in the circumference of the operating portion 51 so as to be integral with the operating portion 51. The groove 53 is depressed downward with respect to the operating portion 51 and formed in a borderless state.
The lip portion 54 is provided on a circumference of the groove 53 so as to be integral with the groove 53. The lip portion 54 protrudes upward with respect to the groove 53, has a semicircular cross section, and is formed in the borderless state. A height of the lip portion 54 is almost the same as that of the operating portion 51.
The peripheral edge 56 covers up a surface 48a of the second plate member 48 shown in
The attachment portion 58 covers up a side surface 48b and a back surface 48c of the second plate member 48 shown in
If the lid member 100 thus configured is attached to the case 35, the retaining claw 55a of the key top member 52 shown in
In a state where the retaining claw 55a is engaged with the first retaining portion 65 and the retaining claw 55b is engaged with the second retaining portion 66, the regulating unit 69 constituted by the retaining claws 55a and 55b and the first and second retaining portions 65 and 66 prevents the key top member 52 from separating from the push button 17. Besides, in this state, the pressing portion 60 abuts on the push button 17 while the switch element 15 is turned off.
Next, the attachment portion 58 of the lid member 100 is inserted between the second plate member 48 of the collar 46 and the sidewall 36b of the case main body 36 shown in
As shown in
The latch-release actuating apparatus 10 in the embodiment is configured so that the protrusion length L3 of the retaining claw 55a is smaller than the protrusion lent L4 of the retaining claw 55b, and so that the depth D1 of the first engagement concave portion is smaller than the depth D2 of the second engagement concave portion. Due to this, if the retaining claw 55a is inserted to the inside of the case 35 from the other end of the opening 35a, the other retaining claw 55b abuts on an edge of the first plate member 47 of the collar 46, and the retaining claw 55b cannot be inserted into the case 35. It is, therefore, possible to prevent a situation where the breathing hole 71 cannot be formed due to an error of the operator.
When a length from the center of the penetrating hole 45a to one end of the lip portion 54 on the upper side in
If the latch-release actuating apparatus 10 configured as stated above is attached to the attachment member 12, the operating portion 51, the groove 53, and the lip portion 54 are inserted into the attachment opening 12b from an inner side of the attachment member 12, and an upper portion of the peripheral edge 56 is abutted on the inside surface S1 of the attachment member 12. Then, the screw hole 13a is aligned to the penetrating hole 45a, and the screw hole 13b is aligned to the penetrating hole 45b. In this state, screws inserted into the penetrating holes 45a and 45b are engaged with the screw holes 13a and 13b, respectively, thereby attaching the latch-release actuating apparatus 10 to the attachment member 12. Thereafter, the attachment member 12 is attached to the door outer panel P of the trunk lid T. In a state where the attachment member 12 is attached to the door outer panel P, the breathing hole 71 is located below the housing 70.
In the latch-release actuating apparatus 10, the length L1 from the center of one screw hole to one end of the attachment opening 12b is larger than the length L2 from the center of the other screw hole to the other end of the attachment opening 12b, and the length L5 from the center of one penetrating hole to one end of the lip portion 54 is larger than the length L6 from the center of the other penetrating hole to the other end of the lip portion 54. Due to this, even if the operating portion 51, the groove 53, and the lip portion 54 are inserted into the attachment opening 12b, the screw hole 13a cannot be aligned to the penetrating hole 45b, and the screw hole 13b cannot be aligned to the penetrating hole 45a. Accordingly, it is possible to prevent the latch-release actuating apparatus 10 from being attached to the attachment member 12 while the breathing hole 71 is arranged on top of the housing 70 due to an error of the operator.
In the latch-release actuating apparatus 10 attached to the door outer panel P as stated above, when the operating portion 51 of the lid member 100 is depressed from the outside of the door outer panel P, the cover member 50 is appropriately deformed. The push button 17 of the switch element 15 is thereby depressed via the operating portion 51, thus turning on the switch element 15. Therefore, as shown in
Furthermore, the groove 53 is provided between the operating portion 51 and the lip portion 54 in the latch-release actuating apparatus 10. Therefore, even if the operator cannot visually recognize the latch-release actuating apparatus 10, the operator can easily check the position of the operating portion 51 by, for example, the tactile sensation of a finger of the operator. Accordingly, as shown in
Moreover, in the latch-release actuating apparatus 10, the key top member 52 and the cover member 50 are formed to be long so as to extend horizontally from the upper region of the push button 17, and the key top member 52 is arranged on the back surface of the cover member 50 so that the longitudinal direction of the key top member 52 coincides with that of the cover member 50. Therefore, the cover member 50 and the key top member 52 can be formed larger than the push button 17, whereby the operability of the latch-release actuating apparatus 10 attached to the door outer panel P so as to be located on the top of the operation concave portion 12a can be improved.
Further, the latch-release actuating apparatus 10 includes, between both longitudinal ends of the key top member 52 and the base member 18, the retaining claws 55a and 55b and the retaining portions 65 and 66 to which the retaining claws 55a and 55b are retained, respectively. If the retaining claws 55a and 55b abut on the retaining portions 65 and 66, the regulating unit 69 for regulating a separation of the key top member 52 from the push button 17 is provided. Due to this, if the key top member 52 is made closer to the push button 17 via the cover member 50, the switch element 15 can be depressed. Besides, as stated above, the key top member 52 and the cover member 50 are formed to be long. Due to this, as shown in, for example,
Furthermore, in the latch-release actuating apparatus 10, the protrusion amount of the protection wall 30 is set so that the gap between the abutment concave portion 52a formed in the key top member 52 and the tip end of the protection wall 30 is smaller than the depression stroke of the switch element 15 in the state where the base member 18 and the lid member 100 constitute the housing 70.
Accordingly, if the operating portion 51 of the lid member 100 is strongly pushed down, the key top member 52 of the lid member 100 abuts on the protection wall 30, whereby it is possible to regulate a depression amount of the push button 17 and to prevent a breakdown of the switch element 15.
Moreover, the latch-release actuating apparatus 10 includes the seal member 33 that seals electrically-conductive portions on the front and back surfaces of the substrate 20. Due to this, as shown in, for example, FIG. 15, even if water enters inside of the housing 70 from the cut H4 of the case main body 36, the seal member 33 can prevent the electrically-conductive portions from being exposed to the water. Accordingly, the latch-release actuating apparatus 10 does not cause a malfunction owing to the exposure of the electrically-conductive portions to the water.
Further, in the latch-release actuating apparatus 10, as shown in
Besides, in the latch-release actuating apparatus 10, the trap 49a for decreasing the area of the breathing hole 71 is provided halfway along the breathing hole 71. Therefore, it is possible to reduce the possibility of entry of foreign materials such as dust into the housing 70 through the breathing hole 71.
In the embodiment stated above, the switch element 15 configured so that the switch main body 16 has a substantially square and thin outer shape, and so that the push button 17 having a thin cylindrical shape protrudes from the upper surface of the switch main body 16 is employed. However, the shape and configuration of the switch element 15 are not limited to those stated in the embodiment. Nevertheless, it is preferable to employ the switch element 15 which is configured to be thin enough to make the protrusion amount of the switch element 15 from the door outer panel P as small as possible.
Moreover, in the explanation of the embodiment stated above, the retaining claws 55a and 55b are provided on the key top member 52 and the retaining portions 65 and 66 are provided on the base member 18, thereby constituting the regulating unit 69. However, the present invention is not limited to the configuration, and the retaining claws 55a and 55b may be provided on the base member 18 and the retaining portions 65 and 66 may be provided on the key top member 52.
According to the present invention, in the latch-release actuating apparatus, the key top member and the cover member are formed to be long so as to extend horizontally from the upper region of the push button, and the key top member is arranged on the back surface of the cover member so that the longitudinal direction of the key top member coincides with that of the cover member.
Therefore, the cover member and the key top member can be formed larger than the push button, whereby the operability of the latch-release actuating apparatus can be improved. Furthermore, the latch-release actuating apparatus according to the present invention includes the claws and the retaining portions to which the claws are retained between the both longitudinal ends of the key top member and the base member, respectively. The claws and the retaining portions which abut with each other constitute the regulating unit for regulating the separation of the key top member from the push button. Due to this, if the key top member is made closer to the push button via the cover member, the switch element can be depressed. Besides, as stated above, the key top member and the cover member are formed to be long. Due to this, if one end of the key top member is operated via the cover member, the key top member is inclined so that the end of the key top member comes close to the base member while the other end of the key top member acts as a center of inclination axis. Therefore, even if the other end of the key top member is operated, the push button can be surely depressed against the switch main body.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
---|---|---|---|
2006-217032 | Aug 2006 | JP | national |