Various embodiments of the present invention relate to a latch and more particularly, a vehicle latch.
In some applications, latches are required to perform numerous operations within limited confines of an application area of the item they are installed in.
Certain vehicles are equipped with a rear vehicle storage compartment, commonly known as a trunk. The trunk is closed by a deck lid that is hinged to the vehicle body and swings open to provide access to the storage compartment. Similarly, other vehicles are equipped with a lift gate that allows access to the rear of the vehicle through a gate that is hinged at or near the roof line of a vehicle and opens upward. Vehicles may also have door sliding or otherwise that move between an opened and closed position. Each of the deck lid, lift gate or door can be thought of as a movable panel that allows access to an interior of the vehicle or vehicle compartment. Compartment latches, enable each of these types of panels to be secured and closed.
When it is desired to open these panels, it is known to use a remote unlatch mechanism that releases a detent lever from engagement with a fork bolt, allowing a striker pin to be removed from the catch (or throat) of the fork bolt. Advantageously, the deck lid, lift gate or door will release from the striker pin and bias away from the striker due to shocks, springs, compressed sealing materials, motors etc. incorporated in or around these panels. However, when the panel does not bias away from the opening either immediately or shortly after actuation of the unlatching mechanism and the remote unlatching mechanism that causes the detent lever to be released from engagement with the fork bolt is de-energized. The detent lever may be capable of reengaging the fork bolt prior to the panel being opened and thus the panel cannot be opened even though the unlatching mechanism has been activated. When the panel does not automatically bias open upon release of the detent lever from the fork bolt, it would be advantageous to maintain the detent lever in a released position until such time as the panel can be manually opened.
Thus, it is also desirable to provide an apparatus, or feature or method of operation that prevents the latch from operating or being positioned in a configuration that is inconsistent with an intended operation of the latch.
In one non-limiting embodiment, a latch is provided. The latch having: a fork bolt movably mounted to the latch for movement between an open position and a closed position; a detent lever movably mounted to the latch for movement between a latched position and a released position, wherein the detent lever prevents the fork bolt from moving from the closed position to the open position when the detent lever is in the latched position; a hold open lever configured for movement between a first position and a second position wherein the hold open lever has a feature configured to engage a feature of the detent lever such that the detent lever is retained in the disengaged position by the hold open lever when it is in the first position, wherein the hold open lever moves in a plane or directions that are angularly oriented to a plane or directions in which the fork bolt and the detent lever move.
In another non-limiting embodiment, a method of disengaging a detent lever from engagement with a fork bolt a latch is provided. The method including the steps of: pivotally mounting a fork bolt to the latch for movement between an open position and a closed position; pivotally mounting the detent lever to the latch for movement between a latched position and a released position, wherein the detent lever engages the fork bolt and prevents the fork bolt from moving from the closed position to the open position when the detent lever is in the latched position; and integrally forming a hold open lever with a portion of a housing of the latch wherein the hold open lever is configured for movement between a first position and a second position and the hold open lever is biased into the first position, wherein the hold open lever has a feature configured to engage a feature of the detent lever such that the detent lever is retained in the disengaged position by the hold open lever when it is in the first position, wherein the hold open lever moves in a plane or directions that are angularly oriented to a plane or directions in which the fork bolt and the detent lever move.
These and other advantages and features will become more apparent from the following description taken in conjunction with the drawings.
The subject matter which is regarded as the invention is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
As mentioned above, it is desirable to provide certain latches with a means for holding the detent lever in a desired position. In particular, one non-limiting design may be incorporated into a rear liftgate latch. This latch with a hold open lever and other components as described herein provides a means for retaining the detent lever in an open position or non-engagement position after it has been power released and the door remains in the closed position due to ice buildup or snow or any other force applied to or around the door. In order to provide this feature, the hold open lever is configured to make sure the detent lever is held in an open or disengaged position after it has been moved from a closed position or engaged position until the desired operation of the latch occurs.
Reference is made to the following U.S. Pat. Nos. 3,969,789; 6,568,741; 6,679,531; 8,348,310 and U.S. Patent Publication Nos. U.S. 2010/0127512; U.S. 2011/0204659; U.S. 2012/0292927 and provisional Patent Application Ser. No. 61/806,530 filed Mar. 29, 2013, the entire contents each of which are incorporated herein by reference thereto.
Referring now to the FIGS. various embodiments of the invention will be described with reference to specific embodiments, without limiting same, the attached FIGS. shows portions of a latch or latch assembly 10.
In one embodiment, the latch or latch assembly 10 may be a compartment latch. Latch 10 may be configured to keep a trunk lid latched, can keep a lift gate of a vehicle latched or a sliding door of vehicle closed, such as a van door. Still further the latch 10 can be used with any vehicle door or movable component that needs to be latched and unlatched with respect to the vehicle.
As mentioned above, the latch 10 is applicable to any environment where the features of various embodiments of the invention are desired. For example, the latch assembly can be attached to a vehicle structure such that the fork bolt is moved between the open position and the closed position when a hood, door, window, lift gate, etc. is opened and closed and the fork bolt engages a striker that is attached to the hood, door, window, lift gate, etc.
Alternatively, the latch 10 or latch assembly 10 can be secured to the hood, door, window, lift gate, etc. and the striker is secured to the vehicle body at an opening into which the hood, door, window, lift gate, etc. is received.
Latch 10 is located on a first element or first vehicle component which is either a frame (e.g., body member surrounding or proximate to an opening the movable member covers) or movable member (e.g., door, window, lift gate, hood, etc.) and includes a fork bolt or claw 12 and a detent lever or pawl 14. Each of which may be pivotally or movably mounted to a housing 16 or another portion or other housing portion of the latch 10. In one non-limiting embodiment, the fork bolt 12 is capable of rotation about first stud or pin 18, while detent lever 14 is a capable of rotation about a second stud or pin 20. During operation, a striker is attached to a second element or second vehicle component, which is either the frame or movable member depending on which one has the latch 10 secured thereto.
In accordance with an exemplary embodiment, the fork bolt 12 is capable of movement between a first or latched position or closed position (see at least
Alternatively or in addition to the spring biasing force applied to the fork bolt, the movable member the striker is secured to may also be spring biased or biased into an open position such that when the latch 10 is released fork bolt 12 will rotate and release striker. One non-limiting example of an item providing such a force is the compressed weather stripping or sealing member located around the periphery of the opening that is covered by the movable member. In other words, when the door is closed, the sealing member is compressed and the latch 10 engages the striker. Thereafter and when the latch 10 is released, the sealing member may provide an urging force to open the door or gate, etc. However and as mentioned above, when a force is applied to the movable member, these biasing forces (spring or otherwise) are not sufficient to move the member into an open position such that the striker is removed from the throat of the fork bolt 12.
During operation and in order to retain the latch 10 or fork bolt 12 in the latched position, the detent lever or pawl 14 is pivotally secured to the latch 10 for movement between an engaged position or latched position (see at least FIGS. 1 and 1A) and a disengaged position or released position (see at least
In one non-limiting implementation, a first spring may be provided for biasing the fork bolt into the open position while a second spring may be provided for biasing the detent lever in the direction of the engaged position, such that movement of the fork bolt to the latched position will cause the detent lever 14 to move to the engaged position. However, should the component the striker is secured to remain closed due to a force acting upon the component, the striker may inadvertently remain in the throat 19 of the fork bolt 12 and unless the fork bolt 12 rotates to the open position, the detent lever 14 may move back to the engaged position from the disengaged position thereby preventing rotation of the fork bolt 12 into the open position.
In accordance with exemplary embodiments of the present invention, a hold open feature or lever 26 is movably mounted to the latch 10 for movement between a first position (see at least
As the lever or bell crank lever 28 moves from the first position to the second position, a contact portion 30 of the bell crank lever 28 makes contact with a contact portion 32 of the detent lever 14 and moves the detent lever 14 from the engaged position or latched position to the disengaged position or released position. In one non-limiting exemplary embodiment, contact portion 30 of the bell crank lever or lever 28 is not directly or physically secured to contact portion 32 of the detent lever 14 such that the bell crank lever or lever 28 can push the detent lever 14 however bell crank lever or lever 28 cannot pull the detent lever 14. Similarly, detent lever 14 can push the bell crank lever or lever 28 but cannot pull the bell crank lever or lever 28. As illustrated and in some embodiments, contact portion 30 of the bell crank lever or lever 28 may be configured to have curved surface that is received within a complimentary curved receiving surface 32 of the detent lever 14 when contact portion 30 of the bell crank lever or lever 28 contacts portion 32 of the detent lever 14. Alternatively, the bell crank lever or lever 28 may be fixedly (e.g. pivotally or otherwise) secured to the detent lever 14.
In addition and as the detent lever 14 moves from the engaged position or latched position to the disengaged position or released position, the hold open lever 26 is moved from the first position (
In one embodiment the hold open lever 26 may be formed from a resilient material such as plastic and the hold open lever 26 is integrally formed with a housing portion of the latch 10, for example, housing portion 16. In this embodiment, the housing portion 16 may also formed from an easily moldable material such as plastic. Alternatively, the hold open lever 26 may be formed from another material having resilient characteristics that is insert molded or integrally molded with the housing such as by for example, a two shot injection molding process wherein the hold open lever 26 is still integrally formed with the housing 16 but may comprise a different material than that used to form other portions of the housing. In yet another alternative embodiment, the holdover lever 26 may be simply fixedly secured to the housing 16 in a separate process.
In one contemplated embodiment, the hold open lever 26 or portions thereof is configured for movement in the direction of arrow 38 as well as a direction opposite to that of arrow 38. Still further and in one embodiment, this movement is in a plane or directions that are perpendicular to a plane or directions in which the fork bolt 12 and the detent lever 14 rotate or move. Alternatively, the hold open lever 26 may be configured for movement in directions that are angularly oriented with respect to the rotational or pivotal movement of the fork bolt 12 in the detent lever 14 such as vertical directions with respect to horizontal directions of the fork bolt 12 and the detent lever 14. For example and in one embodiment, the angular orientation of the movement of the hold open lever 26 with respect to the fork bolt 12 and the detent lever 14 is at an angle greater than 0 degrees and less than or equal to 90 degrees. In other words, the movement in the direction of arrow 38 as well as a direction opposite to arrow 38 does not necessarily have to be perpendicular to the directional movements of the fork bolt 12 and the detent lever 14.
As illustrated and in one embodiment, the hold open lever 26 comprises a portion of the housing and is integrally formed therewith as such, the hold open lever 26 can be positioned within an opening of the housing or can be positioned away from a surface of the housing such that the desired/required movement of the hold open lever 26 is possible.
As mentioned above, the hold open lever 26 is configured to engage a portion of the detent lever 14 as it pivots or rotates from an engaged position to a disengaged position. Once the detent lever 14 is in the disengaged position, the hold open lever 26 will move back down in a direction opposite to arrow 38 and engage a portion of the detent lever 14 such that the detent lever 14 will be prevented from moving back into the engaged position unless the hold open lever 26 has been moved out of its engagement with the detent lever 14. As mentioned above, this is desirable to allow additional time for the fork bolt 12 to rotate from its latched position to its open position and to accommodate for any delays in the rotation of the fork bolt 12 from its latched position to its open position by for example a force acting upon the component to which a striker received within the throat 19 of fork bolt 12 is coupled.
Once the fork bolt 12 is rotated from its latched position to its open position, it is also desirable to have the detent lever 14 rotate back from its disengaged position to its engaged position. In order to do this the hold open lever 26 has to be disengaged from the detent lever 14. One non-limiting example for disengaging the detent lever 14 from the hold open lever 26 is that fork bolt 12 is provided with an inclined or cam surface 40 that engages a protrusion or feature 42 that extends away from a surface of the hold open lever 26 as the fork bolt 12 rotates from the latched position to the open position. During this movement, the cam surface 40 will contact the protrusion 42 and move the hold open lever upward in the direction of arrow 38 such that feature 34 of the hold open lever 26 no longer engages 36 of the detent lever 14. At this point, a spring biasing force provided to the detent lever 14 by a spring 44 causes the same to rotate from the disengaged position to the engaged position. In addition and as illustrated in at least
Accordingly and as the detent lever 14 is moved from the engaged position to the disengaged position by for example an actuator, the detent lever 14 will remain in the disengaged position until the hold open lever is manipulated from a position in which portion 34 of the hold open lever engages a correspondent portion or feature 36 of the detent lever 14. As mentioned above, this will prevent undesired operation of the latch 10 such as a remote unlocking of the latch and subsequent re-locking of the latch prior to the desired movement (e.g., rotation from the latched position to open position) the fork bolt 12.
In order to provide the desired movement of the detent lever 14 from the engaged position to the disengaged position, and actuator or actuator system 48 is provided. In one embodiment the actuator or actuator system 48 comprises a motor 50 configured to drive a worm 52 for rotating a worm gear 54 rotatably mounted to the latch or latch assembly 10. Worm gear 54 is also operatively coupled to the bell crank lever or lever 28 also pivotally mounted to the latch or latch assembly 10. In one embodiment, rotation worm gear 54 will cause movement of the bell crank lever or lever 28 from its first position to its second position via a plurality of gears 56 located on bell crank lever or lever 28. Gears 56 are configured to mesh with a plurality of gears 55 of the worm gear 54. As mentioned above, movement of the bell crank lever or lever 28 from the first position to the second position will cause the detent lever 14 to move from its engaged position to its disengaged position.
In addition and as illustrated in the attached FIGS., an over center spring 58 is also provided. Over center spring 58 is secured to the bell crank lever or lever 28 at one end and secured to the latch 10 at another end. In one embodiment, the over center spring comprises an elongated member constructed out of a resilient material which is capable of being deflected from an original or initial position by force to a different position wherein movement from the original position to the different position creates a biasing force in the elongated member such that upon removal of the force the elongated member will return to its original or initial position due to the created biasing force.
In one embodiment elongated member may extend along an arc from its point of securement to the bell crank lever and its point of securement to the portion of the housing. As illustrated in at least
When the bell crank lever or lever 28 is in the first position, spring 58 provides a biasing force in a first direction in the direction of arrow 70, which when referring to the FIGS. is above an axis of rotation 72 of the bell crank lever or lever 28 such that a rotational force in the direction of arrow 74 is provided by spring 58 when the bell crank lever or lever 28 is in the first position.
When the actuator 48 is activated worm 52 is driven by a motor 50 such that worm gear 54 is rotated and bell crank lever or lever 28 is rotated in a direction opposite to arrow 74 until bell crank lever or lever 28 is in the second position. At this point the over center spring 58 is now in the position illustrated in at least
When the bell crank lever or lever 28 is moved from its first position to its second position spring 58 keeps the bell crank lever or lever 28 in second or disengaged (unlatched) position against the detent lever 14. As the fork bolt 12 rotates from the latched position toward the unlatched position and surfaces 40 and 46 manipulate the hold open lever 26 from the first position to the second position spring 44, which provides a biasing force to the detent lever 14 in the direction of the engaged position causes the detent lever 14 to rotate from the disengaged position to the engaged position.
Spring 44 is configured to provide a biasing force large enough to overcome the biasing force of spring 58 in the direction of arrow 76 such that detent lever 14 can rotate from the disengaged position to the engaged position as well as cause the bell crank lever or lever 28 to rotate from the second position towards the first position in the direction of arrow 74. During this rotation the biasing force of the over center spring 58 in the direction of arrow 76 will be overcome an over center spring 58 will be repositioned due to its securement to the bell crank lever or lever 28 and thus begin applying a force in the direction of arrow 70 as opposed to 76 as the bell crank lever or lever 28 is rotated or manipulated from the second position towards the first position in conjunction with movement of the detent lever 14 from the disengaged position towards the engaged position. Once this occurs, spring 58 will provide a rotational force in the direction of arrow 74 to bell crank lever or lever 28.
In other words, the spring biasing force of detent spring 44 towards the engaged position is stronger than the bell crank spring biasing force towards the disengaged position. One advantage of this configuration is that the bell crank spring 58 holds the bell crank lever 28 in place in order to prevent it from bouncing around as it moves between its corresponding first and second positions. Once spring 58 crosses its center position it applies a force in the direction of arrow 70 and returns the bell crank lever or lever 28 fully to its initial position, which may be different from the positions of the bell crank lever or lever 28 if it were only being directly driven by the detent lever 14 and towards the positions of ready to latch and fully latched.
In a normal latched state there typically is some clearance between the bell crank lever or lever 28 and the detent lever 14. That clearance is removed when the motor 50 moves the bell crank 28 to release the detent lever 14.
Various embodiments of the present invention are contemplated with a rear lift gate latch, and other liftgate latches that utilize a bell crank lever and a hold open lever.
As used herein, the terms “first,” “second,” and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. In addition, it is noted that the terms “bottom” and “top” are used herein, unless otherwise noted, merely for convenience of description, and are not limited to any one position or spatial orientation.
The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., includes the degree of error associated with measurement of the particular quantity).
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description.
This application claims the benefit of U.S. Provisional Patent Application No. 62/006,018 filed May 30, 2014, the entire contents of which are incorporated herein by reference thereto. This application also claims the benefit of U.S. Provisional Patent Application No. 62/006,025 filed May 30, 2014, the entire contents of which are incorporated herein by reference thereto.
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