Information
-
Patent Grant
-
6738250
-
Patent Number
6,738,250
-
Date Filed
Wednesday, July 3, 200222 years ago
-
Date Issued
Tuesday, May 18, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Brinks Hofer Gilson & Lione
-
CPC
-
US Classifications
Field of Search
US
- 361 144
- 361 147
- 361 148
- 361 160
- 361 161
- 361 166
- 361 172
- 361 183
-
International Classifications
-
Abstract
A solenoid-actuated latchable relay is controlled by a microprocessor that turns on at least one triac to selectively energize a solenoid coil with a desired polarity energization signal. The triac is only operated momentarily so that a single energization pulse is applied to the coil to move an associated magnetic plunger to a position corresponding to the polarity of the pulse. The magnetic plunger is latched in this position until another pulse is applied to change the position.
Description
BACKGROUND OF THE INVENTION
1. Technical Field of the Invention
The invention concerns a solenoid-actuated latchable relay that operates in response to Alternating Current (AC). More particularly, the invention concerns such a relay that is controlled by a microprocessor to operate electrical devices such as motors and refrigeration equipment.
2. Description of Related Art
It has long been known that switching relays may be operated with solenoids. A solenoid is an electromagnet that has an energized coil approximately cylindrical in form, with an armature or plunger that moves in response to energization of the coil. Typically, the armature or plunger reciprocates along its axis within and along the axis of the coil when the coil is energized by a Direct Current (DC) signal. It is known that the armature or plunger may open and close relay contacts in response to energization of the coil.
Direct current energization has typically been used to operate solenoids. Thus, for example, a DC signal of a particular polarity is typically applied to continuously energize the coil of the solenoid and hold the plunger or armature in a desired operational position. One disadvantage of this operation is that power is continuously dissipated in order to continuously energize the coil and thereby maintain the solenoid in a desired operational position. Another disadvantage of such solenoids is that they are not amenable to operation in an AC electrical environment unless the energization signal for the solenoid is rectified. Also, for many uses of solenoids, a change in the polarity of the signal applied to the coil does not define a different operational condition.
Accordingly, it would be desirable to have a solenoid-actuated relay that operates with an AC energization signal, for example, the standard 60-hertz power signal that is used in the United States or the 50 hertz power signal used abroad. It would also be desirable to provide such a relay with different operational conditions in response to a change in polarity of the energizing AC signal. Further advantages could be achieved by surface mounting the relay to printed circuit boards and making the relay latchable so that it maintains its operational state without requiring the application of continuous power. Such relays would be particularly desirable for use in controlling AC electrical devices, for example, motors, compressors, evaporators and even heaters for various uses, including refrigeration equipment.
SUMMARY OF THE INVENTION
The invention concerns a solenoid-actuated latchable relay that may be used to control any mechanical or electrical devices, including motors, compressors, evaporators and heaters, particularly for use in refrigeration. The invention concerns controlling the operation of a solenoid relay by use of a triac that applies AC energization signals of selected polarity to a coil of the relay. As an example, one polarity would define one associated operational state of the solenoid-actuated relay such as closing switch contracts, and the reverse polarity would define an opposite operational state, such as opening the switch contracts.
The triac is controlled by a microprocessor that selects positive or negative portions of the AC power signal as required to energize the coil of the solenoid. Thus, for example, a portion of the positive cycle of the AC signal energizes the solenoid with a single positive polarity pulse and closes relay contacts to turn on an electrical apparatus. A latching mechanism holds the contacts in the closed position without continuously energizing the solenoid. The negative cycle of the AC input signal is selected by the microprocessor to energize the solenoid with a negative polarity pulse and thereby open the switch contacts which are then held open by the latching mechanism.
The switchable latching relay of the invention can be surface mounted on printed circuit boards and used to control the operation of any desired mechanical or electrical equipment, including motors, compressors, evaporators and heaters such as are employed to operate refrigerators. These and other benefits and features of the latchable relay of the invention will become apparent upon consideration of the following detailed description and accompanying drawings of presently preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic and block diagram of a circuit for operating the latchable relay of the invention;
FIG. 2
is a timing diagram of various electrical signals that operate the circuit of
FIG. 1
;
FIG. 3
is a perspective illustration of one embodiment of a relay actuated to close switch contacts.
FIG. 4
is a plan view of the relay of
FIG. 3
actuated to open switch contacts.
FIG. 5
is a perspective illustration of another embodiment of a relay actuated to close switch contacts and mounted in a housing.
FIG. 6
is a plan view of the embodiment of
FIG. 5
actuated to open switch contacts.
FIG. 7
is a perspective illustration of another embodiment of a relay actuated to close switch contacts without a plunger.
FIG. 8
is a plan view of the relay of
FIG. 7
actuated to open switch contacts.
FIG. 9
is a cross-sectional view of another embodiment of a relay with a magnetically actuated latching mechanism.
FIG. 10
is a diagram of a circuit that uses several latchable relays in accordance with the invention to operate various devices.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
is a schematic and block diagram of a circuit for operating a solenoid-actuated latchable relay that controls energization of a compressor. It should be understood that, although the circuit of
FIG. 1
is shown to turn on and off a compressor, it could be used to control any electrical apparatus.
As shown in
FIG. 1
, a solenoid-actuated latchable relay
1
has a conventional solenoid coil
3
and an associated slideable magnetic armature, plunger or magnet
5
that reciprocates along its axis in response to the polarity of energization signals applied to the coil. A triac
7
is provided to selectively apply positive cycle or negative cycle signals from an AC source
9
to the coil
3
. As an example, the AC source
9
generates an alternating current power signal of about 120 volts and 60 hertz as is commonly used in the United States.
FIG. 2
illustrates a diagram of the sinusoidal variation of this AC signal
11
over time. It should be understood that other types of AC signals could also be used.
As shown in
FIG. 1
, the sinusoidal power signal
11
is applied to a resistor
13
at the input side
15
of the coil
3
. The triac
7
is connected at the opposite end of the coil and appears as an open circuit that prevents energization of the coil for as long as a gate
17
of the triac is not actuated. Thus, the coil
3
remains de-energized for as long as the gate
17
is turned off.
A microprocessor
19
is provided in the circuit of
FIG. 1
to control activation and de-activation of the gate
17
of the triac
7
. As an example, a Motorola microprocessor model 68HC908 may be employed. Of course, any other suitable microprocessor could be used without departing from the invention.
The microprocessor
19
is programmed in a conventional manner to determine when to turn on or off a compressor
21
, for example as may be used in a refrigeration system. The microprocessor makes this determination in light of a signal from a temperature sensor
23
that is disposed to sense the temperature in a refrigeration compartment
24
associated with the compressor
21
.
The temperature sensor
23
applies a signal to the microprocessor that corresponds to the sensed temperature within the refrigeration compartment. A reference temperature signal generator
25
is used in a conventional manner to determine the actual temperature that is sensed by the sensor
23
. The program of the microprocessor
19
reviews the temperature information and, if the temperature is sufficiently high, activates the compressor
21
. On the other hand, if the sensed temperature is sufficiently low, the microprocessor
19
will cause the compressor
21
to turn off. The microprocessor therefore cycles the compressor on and off to maintain a desired temperature within the refrigeration compartment.
In operation of the circuit of
FIG. 1
, the microprocessor
19
controls turning on and turning off the compressor
21
by applying a control signal to the gate
17
of the triac
7
. The microprocessor activates or de-activates the compressor by using the positive phase
27
or negative phase
29
of the AC sinusoidal power signal
11
. The microprocessor
19
determines whether the positive or negative phase of the AC power signal is active by sensing an associated positive or negative zero crossing signal generated on an input line
31
by a zero crossing sensing circuit
38
.
The signal on the input line
31
therefore reflects the positive or negative state of the AC power signal. As shown in
FIG. 1
, resistors
33
, a capacitor
35
and a Zener diode
37
of the circuit
38
are coupled as shown to detect the zero crossing points such as
39
,
41
of the AC signal
11
of FIG.
2
. Thus, for example, after a positive zero crossing point
39
of the AC signal
11
, the zero crossing sensor circuit
38
applies a high logic level signal
46
on the line
31
until the following negative zero crossing at
41
. The high signal
46
indicates the time at which the AC power signal is in its positive phase
27
. Likewise, the zero crossing sensor circuit
38
applies a negative logic signal
51
, for example, starting at a zero crossing point
41
and continuing for as long as the AC power signal is in its negative phase
29
. The positive or negative logic states
46
,
51
on the microprocessor input line
31
therefore indicate either a positive phase or a negative phase AC power signal at the input side
15
of the coil
3
.
When the compressor is de-energized, the temperature within the refrigeration compartment increases to a maximum allowed temperature T1 shown at
40
in FIG.
2
. At this point, the microprocessor program decides to turn on the compressor to cool down the refrigeration compartment. Therefore, it is desired to energize the coil
3
with a positive phase polarity
27
of the sinusoidal power signal
11
in order to turn on the compressor by moving the magnetic plunger or magnet
5
in the positive direction shown by an arrow
43
. The microprocessor
19
will therefore energize the triac gate
17
, for example with an energization gate pulse
45
, when a positive logic signal
46
on the input line
31
indicates a positive zero crossing point
39
for the power signal. Thus, the triac
7
will be turned on for a time shown in
FIG. 2
that is sufficient to allow a positive voltage pulse
48
to momentarily energize the coil
3
and cause the magnetic plunger or magnet
5
to move in the direction of the arrow
43
and thereby close an associated switch
47
. The closed switch
47
energizes the compressor
21
and a signal is applied at
49
to confirm to the microprocessor that the compressor
21
is energized.
It should be understood that in the described operation only a single pulse
48
of positive voltage, with a pulse width W0 of about 8.3 milliseconds, is passed through the triac
7
to momentarily energize the coil
3
with the desired voltage polarity and thereby provide an associated magnetic field that moves the magnetic plunger or magnet
5
in the desired direction. The magnetic plunger or magnet
5
has a latching mechanism that latches the magnetic element in its positive actuated position and therefore there is no need to continuously energize the solenoid
3
. Accordingly, the microprocessor
19
de-energizes the gate
17
of the triac
7
after the magnetic plunger or magnet has been moved to its desired position. The magnetic plunger or magnet
5
therefore retains its actuated position indefinitely until the microprocessor
19
determines that it must be moved to its opposite operational position.
The substantial energy required to actuate the relay is therefore applied only momentarily when the operational state of the relay is changed. This operation conserves electrical energy and minimizes heating of the relay components. This is advantageous in refrigeration applications where low power and reduced heating are particularly desirable. It should be appreciated that the power consumption of the microprocessor that controls the relay is relatively small when compared with the power required to actuate the relay and therefore energization of the microprocessor does not significantly adversely affect the power conserving operation of the relay.
The latching mechanism of the switch
47
is actuated by energization of the coil
3
and could possibly be negatively affected by expected variations in the amplitude of the sinusoidal line voltage
11
. For example, the latching mechanism might not be actuated if the line voltage drops to a minimum. On the other hand, the mechanism might be damaged or fail to operate properly in response to excessive energization of the coil
3
by increased line voltages.
The microprocessor
19
of
FIG. 2
is programmed to maintain optimal energization of the coil
3
in response to fluctuations in line voltage. Thus, the pulse width W0 and the corresponding energy of the AC signal that energizes the coil
3
is set according to the expected average voltage amplitude V0 of the sinusoidal input waveform
11
. In operation, the microprocessor
19
detects the relative amplitude of the sinusoidal input voltage; for example, by detecting the corresponding rectified voltage at an input
50
, and then generates the associated gate pulse
45
on the line
17
after a selected time delay D0 that corresponds to the amplitude of the input voltage. The time delay D0 determines the width W0 of the associated coil pulse
48
and therefore determines the energy with which the coil
3
is energized.
If the sinusoidal input voltage increases, for example to a voltage V1, the microprocessor increases the delay for the line
17
pulse
58
to D1 and thereby reduces the width W1 of the corresponding coil pulse
52
in order to provide the required optimal energy for actuating the coil
3
. Likewise, if the sinusoidal voltage decreases below V0, the microprocessor reduces the delay to less than D0 so that the energy of the associated wider coil pulse is maintained at its optimal value. The microprocessor therefore ensures that the coil
3
is energized with an optimal energy that is maintained despite expected amplitude variations in sinusoidal input line voltage.
As shown by the temperature curve of
FIG. 2
, the temperature of the refrigeration chamber will drop from the point
40
in response to operation of the compressor
21
until it reaches a predetermined low temperature trigger level T2 at which time
54
the microprocessor
19
will determine that the compressor
21
should be turned off. The microprocessor cannot turn off the compressor
21
during the positive phase
27
of the AC power signal, so it must wait until the next following negative phase
29
which occurs after point
41
when there is a low logic signal
51
on the zero crossing line
31
.
Thereafter, the microprocessor
19
generates a triac gate activation pulse
53
on the gate line
17
to turn on the triac
7
and pass a negative energization pulse
63
through the coil
3
. As explained previously, this pulse has a sufficient optimized width to create a magnetic field that moves the magnetic plunger or magnet
5
in the direction of an arrow
65
in order to open the switch
47
and turn off the compressor
21
. The switch
47
is latched by a latching mechanism in this open position until the microprocessor detects an increased trigger temperature T1 at point
56
and decides to energize the coil
3
again with a positive pulse to turn on the compressor. The gate pulse
58
generated by the microprocessor therefore causes an energy optimized positive coil pulse
52
which turns on the compressor
21
. Thereafter the temperature in the refrigeration compartment drops until the compressor is turned off again in response to detection of the low trigger temperature T2. The temperature therefore fluctuates between T1 and T2, according to the activation and deactivation of the compressor.
It should be understood that the circuit of
FIG. 1
operates as indicated under the control of the microprocessor to regulate the temperature within the refrigeration compartment by selectively energizing and de-energizing the compressor
21
. Very little power is required in the switching process, because the coil
3
only needs to be energized for a relatively short time, for example about 8.3 milliseconds, to turn on or off the compressor
21
. It should be understood that this coil pulse time may be adjusted to any desired value without departing from the invention. Also, it should be understood that for simplicity of illustration, the temperature response curve of
FIG. 2
has been greatly compressed in time with respect to the AC power curve. In practice, fluctuations in temperature will occur much more slowly than sinusoidal variations in the AC power signal.
FIG. 1
illustrates a circuit
69
that is used to provide a 5 volt input to the microprocessor
19
. It should be understood that any desired circuitry may be provided to power the microprocessor, without departing from the invention.
FIG. 3
is a perspective illustration of one embodiment of a relay that is actuated to open and close switch contacts. The relay includes a coil
3
of wire that is supported on a coil holder
71
. A plunger
5
is disposed for sliding motion in an axial opening of the holder
71
. The plunger
5
is a hollow plastic cylinder that contains a cylindrical magnet made of, for example, Alnico, and disposed near one end. The internal magnet is disposed adjacent to one end of the plunger because it has been found that the magnetic field of the coil is concentrated at its ends when it is energized. Interaction of the magnet and magnetic field should therefore be maximized if the magnet of the plunger is located near an end of the coil. However, other positions of the magnet could be used without departing from the invention. Also, a moveable magnet could be employed without using a plunger to carry the magnet.
A front end portion
73
of the plunger
5
is engaged with a flexible metal actuator blade
75
that is biased by a spring
77
that is connected at its ends to the actuator blade
75
and a stationary metal support
79
. The actuator blade
75
carries a moveable metal contact
81
that is flexed to press against an associated stationary metal contact
83
when the magnetic plunger
5
is moved in the direction of the arrow
43
by positive actuation of the coil
3
.
The stationary contact
83
is disposed on a bent portion
85
of a stationary metal support
87
. The supports
79
and
87
have associated downwardly projecting conductive tabs
89
that engage corresponding conductive openings
91
of a printed circuit board
93
.
In operation, the spring
77
is held in tension between the stationary support
79
and the associated actuator blade
75
. When the coil
3
is energized by a positive pulse, the magnetic plunger
5
moves in the direction of the arrow
43
and causes the movable contact
81
to press against the associated stationary contact
83
and thereby provide a closed circuit connection that energizes a mechanism, for example the compressor
21
of FIG.
1
. Likewise, when the coil
3
is energized by a negative polarity signal, the magnetic plunger
5
moves in the opposite direction to a position shown in the plan view of FIG.
4
. In this position the plunger
5
moves in the direction of the arrow
65
and therefore causes the movable contact
81
to disconnect from the associated stationary contact
83
into an open circuit that results in deactivation of associated equipment, for example the compressor
21
.
It should be appreciated that the spring
77
causes the mechanism of
FIGS. 3 and 4
to be latched in either an open circuit or a closed circuit position. Thus, when the contacts
81
and
83
are closed as shown in
FIG. 3
, the spring
77
holds this position without requiring power until the magnetic plunger
5
is moved in an opposite direction by energization of the coil with a negative pulse. Also, when the contacts
81
and
83
are opened by movement of the magnetic plunger as shown in
FIG. 4
, the spring
77
holds the plunger in this open circuit position without requiring power until a positive pulse causes the plunger to move and again close the contacts.
It should be understood that the latchable relay of
FIGS. 3 and 4
may be relatively easily mounted on a printed circuit board. Underlying metallic surfaces
95
may be employed to provide electrical contact for the metal stationary support
79
, metal actuator blade
75
and associated moveable metal contact
81
. The electrical connection for these elements may be made, for example by soldering the conductive tab
89
of the support
79
in the associated conductive opening
91
. Likewise, the conducting metal stationary support
87
may be similarly soldered to the printed circuit board
93
to provide an electrical connection for the metal stationary contact
83
.
It should be understood that the supports
79
and
87
are maintained in a relatively rigid, stationary configuration by attachment to the underlying printed circuit board
93
. An underlying leg
97
may also be affixed to the printed circuit board
93
to support one end of the stationary support
79
.
FIG. 5
illustrates an alternative embodiment of the latchable relay of the invention. As shown in
FIG. 5
, the coil
3
, magnetic plunger
5
, spring
77
, actuator blade
75
and associated stationary support
79
may be contained within a housing
99
. A top portion
101
of the housing
99
is engaged to enclose the mechanism of the latchable relay.
FIG. 6
illustrates a top plan view of the latchable relay of
FIG. 5
with the associated movable contact
81
and stationary contact
83
in an open circuit position when the magnetic plunger
5
is moved in the direction of the arrow
65
, as previously described. Likewise, in
FIG. 5
the magnetic plunger
5
is moved in the direction of the arrow
43
to close the contacts as previously described. Also as previously described, the spring
77
latches the contacts in either an open or closed circuit position until an actuation signal is applied to the coil
3
to move the magnetic plunger and change the conductive condition of the contacts.
The housing of
FIGS. 5 and 6
may be connected to an underlying printed circuit board (not shown) by soldered connections from portions of the stationary supports
79
and
87
that extend through the housing
99
. Also, end wires of the coil
3
(not shown) extend through the housing
99
so that they may be energized to provide actuation signals for movement of the magnetic plunger
5
.
FIG. 7
illustrates a perspective view of another embodiment of the latchable relay of the invention. As shown in
FIG. 7
, and the corresponding plan view of
FIG. 8
, the coil
3
does not contain a plunger. It has been found that, when the coil
3
is actuated by an energization signal, a relatively strong magnetic field appears to be concentrated at the ends of the coil. It may therefore not be necessary to provide a plunger with an associated internal magnet disposed within and adjacent to the end of the coil. As shown in
FIGS. 7 and 8
, a magnet
103
, for example an Alnico magnet, may be disposed adjacent to an end of the coil
3
without requiring a plunger. When the coil
3
is energized by a negative energization pulse, the magnet
103
is caused to move in the direction indicated by the arrow
65
. As shown in
FIG. 8
, this movement causes associated contacts
81
and
83
to be disengaged. As previously described, the contacts are latched in this position by operation of the spring
77
in association with a stationary support
79
and an associated actuator blade
75
.
FIG. 7
illustrates a closed circuit conductive connection of the contact elements
81
and
83
when the coil
3
is energized, for example by wires
105
, to move the magnet
103
in the direction indicated by the arrow
43
.
With reference to
FIGS. 7 and 8
, the coil
3
may be supported by a partial cylindrical wall
107
on a printed circuit board
109
, for example by epoxy or other adhesive
111
. Further as shown in
FIG. 8
, the metal stationary supports
79
and
87
may be conductively connected to the printed circuit board
109
, for example by soldering tab elements
113
that extend through conductive openings in the printed circuit board.
FIG. 9
illustrates a partial cross-sectional view of another embodiment of the latchable relay of the invention which uses magnetic force to latch the relay. As shown in
FIG. 9
, a movable cylindrical magnet
103
is disposed to move axially within a cylindrical bore
117
of a housing
119
in response to energization of the coil
3
as previously described. As shown in
FIG. 9
, a first stationary end magnet
121
is disposed to attract the movable magnet
103
when the coil
3
is energized to cause the movable magnet
103
to move adjacent to the stationary magnet
121
. Likewise, a cylindrical stationary end magnet
123
with a central bore
125
is disposed at the opposite end of the housing
119
to attract the opposite end of the movable magnet
103
when it is energized by the coil
3
to move adjacent to the cylindrical end magnet
123
. The end magnets
121
and
123
respectively maintain a latched position of the magnet
103
until energization of the coil
3
causes the magnet to move in a direction away from its latched position.
The end magnets
121
,
123
may be made of any suitable material, for example Alnico, and may be provided with sufficient magnetism to maintain a fixed latched position of the magnet
103
, but still allow the magnet to be moved in response to energization of the coil
3
. For this purpose, a gap may be maintained between the ends of the movable magnet
103
and the associated end magnets
121
and
123
, in order to reduce the amount of force that is required to move the magnet
103
away from a latched position. The gap may be maintained, for example by end walls (not shown) that would separate the stationary end magnets from the ends of the associated movable magnet
103
.
As shown in
FIG. 9
, one end of the movable magnet
103
retains an actuator pin
127
that moves through the central bore
125
of the cylindrical end magnet
123
when the coil
3
is actuated to cause the magnet
103
to move adjacent to the end magnet
123
. The pin
127
presses and activates a button
129
of a microswitch
131
in order to operate associated equipment, for example the compressor
21
of FIG.
1
. It should be understood that when the coil
3
is actuated to move the magnet
103
in the opposite direction, the pin
127
disengages from the button
129
and therefore deactivates the microswitch. Wires
133
connect the microswitch to the associated apparatus that is to be controlled. Likewise, wires
135
are used to energize the coil
3
and therefore move the magnet
103
as described.
Although end magnets
121
and
123
have been disclosed in the embodiment of
FIG. 9
, it should be understood that unmagnetized magnetically attractive metal end pieces made of, for example steel (not shown), could be used instead of the magnets
121
and
123
. These metal end pieces would attract the ends of the moveable magnet
103
and would thereby latch the movable magnet as previously described. These metal end pieces could have a gap maintained between themselves and the magnet as previously described, or could contact the magnet to provide a maximum latching holding force. The coil
3
could be positioned to concentrate magnetic fields of a desired polarity and strength in the end stationary metal pieces and thereby enhance the operation of the switch of FIG.
9
.
FIG. 10
illustrates a simplified circuit and block diagram of a system that utilizes several triacs
7
and associated coils
3
and switches
47
to control a compressor
21
, evaporator
86
and defroster heater
88
. The compressor, evaporator and heater are controlled by the microprocessor
19
in the same manner as was described with respect to FIG.
1
.
Although the solenoid-actuated latchable relay has been disclosed for operating refrigeration equipment, it should be understood that this relay could be used to control any electrical or mechanical equipment. Also, this relay could be employed to define operational electrical conditions other than on or off. Thus, the relay could be used to provide any desired signals for control purposes or even for generating electrical information or data.
Variations and modifications of the disclosed embodiments of the invention may be made without departing from the scope of the invention. The aforementioned description is therefore intended to be illustrative rather than limiting and it should be understood that the following claims and their equivalents set forth the scope of the invention.
Claims
- 1. A method for operating a relay having at least one coil and at least one magnet moveable between at least two positions, comprising the steps of:supplying a sinusoidal AC signal; associating one position of said at least one magnet with one phase polarity of the sinusoidal signal; associating the other position of said at least one magnet with another phase polarity of the sinusoidal signal; applying to the coil a single pulse of a selected phase polarity of the sinusoidal signal; and moving said at least one magnet to the position associated with the phase polarity of said pulse.
- 2. The method of claim 1, further including the step of holding the magnet in the position to which it moves until a different pulse polarity is applied.
- 3. The method of claim 1, further including the step of providing a triac to apply said single pulse of a selected phase polarity.
- 4. The method of claim 1, further including the step of providing a microprocessor to determine the required position of the magnet and to generate the corresponding pulse for moving the magnet to the required position.
- 5. The method of claim 1, further including the step of turning on at least one electrical device in response to moving the magnet to said one position and turning off said at least one device in response to moving the magnet to the other position.
- 6. The method of claim 1, further including the step of turning on one or more of a condenser, an evaporator and a defrosting heater in response to movement of one or more of said magnets.
- 7. The method of claim 1, further including the step of using a microprocessor to cause one or more triacs to apply one or more of said pulses to control the position of one or more magnets and the associated operation of one or more electrical devices.
- 8. The method of claim 1, further including the step of providing a microprocessor to determine the required position of one or more magnets and to generate corresponding pulses from triacs for moving the magnets to positions required to operate one or more electrical devices.
- 9. The method of claim 1, further including the step of holding said at least one magnet in a selected position by biasing at least one spring arm until a different polarity phase of said pulse is applied.
- 10. The method of claim 1, including the step of holding said at least one moveable magnet in a selected position by interaction with a stationary magnetic element.
- 11. A method for operating a relay having a coil and a moveable magnet, comprising the steps of:selectively energizing the coil with momentary signals of different polarity; moving the magnet to one selected position in response to signals of one polarity; moving the magnet to another selected position in response to signals of another polarity; and holding the magnet in any selected position until a change in energization polarity of said signal causes the magnet to move to a different position.
- 12. A relay, comprising;a coil; a triac for energizing the coil with a single pulse derived from a selected polarity phase of a sinusoidal input signal; a magnet for moving to predefined positions in response to energization of said coil with said pulse; a microprocessor for controlling said triac to provide a selected pulse for moving the magnet to a selected position; a switch responsive to the position of said magnet; a latch for holding the position of said magnet until it is moved in response to energization of said coil; and an electrical device responsive to the operation of said switch.
- 13. The relay of claim 12, wherein said electrical device is a compressor for a refrigerator.
- 14. The relay of claim 12, wherein said microprocessor determines the desired operation of said electrical device, the associated position of the magnet required to provide said desired operation; and the polarity phase of the sinusoidal input signal required to energize the coil through the triac to achieve the desired position of the magnet and operation of the electrical device; said microprocessor turning on the triac for a predefined time required to move the magnet to its desired position and provide the desired operation of the electrical device.
- 15. The relay of claim 14, further including a refrigeration compressor, evaporator and defrosting heater and means for operating these devices in response to the temperature sensed by said microprocessor in a refrigeration compartment.
- 16. The relay of claim 12, wherein said magnet includes a plunger and said coil includes an axial opening within which said plunger slides to move to said predefined positions of said magnet.
- 17. A method for conserving power in operation of a relay, comprising the steps of:providing a relay switchable between operational states; selectively applying electrical energy to the relay; moving the relay to each operational state in response to said selectively applied electrical energy; and latching the relay in each operational state so that electrical energy is used only to change the operational state of the relay.
- 18. The method of claim 17, further including the step of applying a selected portion of a phase of an AC electrical power signal to change the operational state of said relay.
- 19. The method of claim 18, further including the step of maintaining the magnitude of the energy of said selected portion of said AC electrical power signal at a predefined optimum level in response to variations in the voltage amplitude of the power signal.
- 20. The method of claim 17, further including the step of using a microprocessor to cause at least one triac to sample a selected portion of a phase of an AC electrical power signal and applying said sample to change the operational state of said relay.
- 21. The method of claim 17, including spring biasing electrical contacts to define latched operational states of said relay.
- 22. The method of claim 17, including magnetically biasing electrical contacts to define latched operational states of said relay.
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