Latchable relay

Information

  • Patent Grant
  • 6738250
  • Patent Number
    6,738,250
  • Date Filed
    Wednesday, July 3, 2002
    21 years ago
  • Date Issued
    Tuesday, May 18, 2004
    20 years ago
Abstract
A solenoid-actuated latchable relay is controlled by a microprocessor that turns on at least one triac to selectively energize a solenoid coil with a desired polarity energization signal. The triac is only operated momentarily so that a single energization pulse is applied to the coil to move an associated magnetic plunger to a position corresponding to the polarity of the pulse. The magnetic plunger is latched in this position until another pulse is applied to change the position.
Description




BACKGROUND OF THE INVENTION




1. Technical Field of the Invention




The invention concerns a solenoid-actuated latchable relay that operates in response to Alternating Current (AC). More particularly, the invention concerns such a relay that is controlled by a microprocessor to operate electrical devices such as motors and refrigeration equipment.




2. Description of Related Art




It has long been known that switching relays may be operated with solenoids. A solenoid is an electromagnet that has an energized coil approximately cylindrical in form, with an armature or plunger that moves in response to energization of the coil. Typically, the armature or plunger reciprocates along its axis within and along the axis of the coil when the coil is energized by a Direct Current (DC) signal. It is known that the armature or plunger may open and close relay contacts in response to energization of the coil.




Direct current energization has typically been used to operate solenoids. Thus, for example, a DC signal of a particular polarity is typically applied to continuously energize the coil of the solenoid and hold the plunger or armature in a desired operational position. One disadvantage of this operation is that power is continuously dissipated in order to continuously energize the coil and thereby maintain the solenoid in a desired operational position. Another disadvantage of such solenoids is that they are not amenable to operation in an AC electrical environment unless the energization signal for the solenoid is rectified. Also, for many uses of solenoids, a change in the polarity of the signal applied to the coil does not define a different operational condition.




Accordingly, it would be desirable to have a solenoid-actuated relay that operates with an AC energization signal, for example, the standard 60-hertz power signal that is used in the United States or the 50 hertz power signal used abroad. It would also be desirable to provide such a relay with different operational conditions in response to a change in polarity of the energizing AC signal. Further advantages could be achieved by surface mounting the relay to printed circuit boards and making the relay latchable so that it maintains its operational state without requiring the application of continuous power. Such relays would be particularly desirable for use in controlling AC electrical devices, for example, motors, compressors, evaporators and even heaters for various uses, including refrigeration equipment.




SUMMARY OF THE INVENTION




The invention concerns a solenoid-actuated latchable relay that may be used to control any mechanical or electrical devices, including motors, compressors, evaporators and heaters, particularly for use in refrigeration. The invention concerns controlling the operation of a solenoid relay by use of a triac that applies AC energization signals of selected polarity to a coil of the relay. As an example, one polarity would define one associated operational state of the solenoid-actuated relay such as closing switch contracts, and the reverse polarity would define an opposite operational state, such as opening the switch contracts.




The triac is controlled by a microprocessor that selects positive or negative portions of the AC power signal as required to energize the coil of the solenoid. Thus, for example, a portion of the positive cycle of the AC signal energizes the solenoid with a single positive polarity pulse and closes relay contacts to turn on an electrical apparatus. A latching mechanism holds the contacts in the closed position without continuously energizing the solenoid. The negative cycle of the AC input signal is selected by the microprocessor to energize the solenoid with a negative polarity pulse and thereby open the switch contacts which are then held open by the latching mechanism.




The switchable latching relay of the invention can be surface mounted on printed circuit boards and used to control the operation of any desired mechanical or electrical equipment, including motors, compressors, evaporators and heaters such as are employed to operate refrigerators. These and other benefits and features of the latchable relay of the invention will become apparent upon consideration of the following detailed description and accompanying drawings of presently preferred embodiments.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic and block diagram of a circuit for operating the latchable relay of the invention;





FIG. 2

is a timing diagram of various electrical signals that operate the circuit of

FIG. 1

;





FIG. 3

is a perspective illustration of one embodiment of a relay actuated to close switch contacts.





FIG. 4

is a plan view of the relay of

FIG. 3

actuated to open switch contacts.





FIG. 5

is a perspective illustration of another embodiment of a relay actuated to close switch contacts and mounted in a housing.





FIG. 6

is a plan view of the embodiment of

FIG. 5

actuated to open switch contacts.





FIG. 7

is a perspective illustration of another embodiment of a relay actuated to close switch contacts without a plunger.





FIG. 8

is a plan view of the relay of

FIG. 7

actuated to open switch contacts.





FIG. 9

is a cross-sectional view of another embodiment of a relay with a magnetically actuated latching mechanism.





FIG. 10

is a diagram of a circuit that uses several latchable relays in accordance with the invention to operate various devices.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a schematic and block diagram of a circuit for operating a solenoid-actuated latchable relay that controls energization of a compressor. It should be understood that, although the circuit of

FIG. 1

is shown to turn on and off a compressor, it could be used to control any electrical apparatus.




As shown in

FIG. 1

, a solenoid-actuated latchable relay


1


has a conventional solenoid coil


3


and an associated slideable magnetic armature, plunger or magnet


5


that reciprocates along its axis in response to the polarity of energization signals applied to the coil. A triac


7


is provided to selectively apply positive cycle or negative cycle signals from an AC source


9


to the coil


3


. As an example, the AC source


9


generates an alternating current power signal of about 120 volts and 60 hertz as is commonly used in the United States.

FIG. 2

illustrates a diagram of the sinusoidal variation of this AC signal


11


over time. It should be understood that other types of AC signals could also be used.




As shown in

FIG. 1

, the sinusoidal power signal


11


is applied to a resistor


13


at the input side


15


of the coil


3


. The triac


7


is connected at the opposite end of the coil and appears as an open circuit that prevents energization of the coil for as long as a gate


17


of the triac is not actuated. Thus, the coil


3


remains de-energized for as long as the gate


17


is turned off.




A microprocessor


19


is provided in the circuit of

FIG. 1

to control activation and de-activation of the gate


17


of the triac


7


. As an example, a Motorola microprocessor model 68HC908 may be employed. Of course, any other suitable microprocessor could be used without departing from the invention.




The microprocessor


19


is programmed in a conventional manner to determine when to turn on or off a compressor


21


, for example as may be used in a refrigeration system. The microprocessor makes this determination in light of a signal from a temperature sensor


23


that is disposed to sense the temperature in a refrigeration compartment


24


associated with the compressor


21


.




The temperature sensor


23


applies a signal to the microprocessor that corresponds to the sensed temperature within the refrigeration compartment. A reference temperature signal generator


25


is used in a conventional manner to determine the actual temperature that is sensed by the sensor


23


. The program of the microprocessor


19


reviews the temperature information and, if the temperature is sufficiently high, activates the compressor


21


. On the other hand, if the sensed temperature is sufficiently low, the microprocessor


19


will cause the compressor


21


to turn off. The microprocessor therefore cycles the compressor on and off to maintain a desired temperature within the refrigeration compartment.




In operation of the circuit of

FIG. 1

, the microprocessor


19


controls turning on and turning off the compressor


21


by applying a control signal to the gate


17


of the triac


7


. The microprocessor activates or de-activates the compressor by using the positive phase


27


or negative phase


29


of the AC sinusoidal power signal


11


. The microprocessor


19


determines whether the positive or negative phase of the AC power signal is active by sensing an associated positive or negative zero crossing signal generated on an input line


31


by a zero crossing sensing circuit


38


.




The signal on the input line


31


therefore reflects the positive or negative state of the AC power signal. As shown in

FIG. 1

, resistors


33


, a capacitor


35


and a Zener diode


37


of the circuit


38


are coupled as shown to detect the zero crossing points such as


39


,


41


of the AC signal


11


of FIG.


2


. Thus, for example, after a positive zero crossing point


39


of the AC signal


11


, the zero crossing sensor circuit


38


applies a high logic level signal


46


on the line


31


until the following negative zero crossing at


41


. The high signal


46


indicates the time at which the AC power signal is in its positive phase


27


. Likewise, the zero crossing sensor circuit


38


applies a negative logic signal


51


, for example, starting at a zero crossing point


41


and continuing for as long as the AC power signal is in its negative phase


29


. The positive or negative logic states


46


,


51


on the microprocessor input line


31


therefore indicate either a positive phase or a negative phase AC power signal at the input side


15


of the coil


3


.




When the compressor is de-energized, the temperature within the refrigeration compartment increases to a maximum allowed temperature T1 shown at


40


in FIG.


2


. At this point, the microprocessor program decides to turn on the compressor to cool down the refrigeration compartment. Therefore, it is desired to energize the coil


3


with a positive phase polarity


27


of the sinusoidal power signal


11


in order to turn on the compressor by moving the magnetic plunger or magnet


5


in the positive direction shown by an arrow


43


. The microprocessor


19


will therefore energize the triac gate


17


, for example with an energization gate pulse


45


, when a positive logic signal


46


on the input line


31


indicates a positive zero crossing point


39


for the power signal. Thus, the triac


7


will be turned on for a time shown in

FIG. 2

that is sufficient to allow a positive voltage pulse


48


to momentarily energize the coil


3


and cause the magnetic plunger or magnet


5


to move in the direction of the arrow


43


and thereby close an associated switch


47


. The closed switch


47


energizes the compressor


21


and a signal is applied at


49


to confirm to the microprocessor that the compressor


21


is energized.




It should be understood that in the described operation only a single pulse


48


of positive voltage, with a pulse width W0 of about 8.3 milliseconds, is passed through the triac


7


to momentarily energize the coil


3


with the desired voltage polarity and thereby provide an associated magnetic field that moves the magnetic plunger or magnet


5


in the desired direction. The magnetic plunger or magnet


5


has a latching mechanism that latches the magnetic element in its positive actuated position and therefore there is no need to continuously energize the solenoid


3


. Accordingly, the microprocessor


19


de-energizes the gate


17


of the triac


7


after the magnetic plunger or magnet has been moved to its desired position. The magnetic plunger or magnet


5


therefore retains its actuated position indefinitely until the microprocessor


19


determines that it must be moved to its opposite operational position.




The substantial energy required to actuate the relay is therefore applied only momentarily when the operational state of the relay is changed. This operation conserves electrical energy and minimizes heating of the relay components. This is advantageous in refrigeration applications where low power and reduced heating are particularly desirable. It should be appreciated that the power consumption of the microprocessor that controls the relay is relatively small when compared with the power required to actuate the relay and therefore energization of the microprocessor does not significantly adversely affect the power conserving operation of the relay.




The latching mechanism of the switch


47


is actuated by energization of the coil


3


and could possibly be negatively affected by expected variations in the amplitude of the sinusoidal line voltage


11


. For example, the latching mechanism might not be actuated if the line voltage drops to a minimum. On the other hand, the mechanism might be damaged or fail to operate properly in response to excessive energization of the coil


3


by increased line voltages.




The microprocessor


19


of

FIG. 2

is programmed to maintain optimal energization of the coil


3


in response to fluctuations in line voltage. Thus, the pulse width W0 and the corresponding energy of the AC signal that energizes the coil


3


is set according to the expected average voltage amplitude V0 of the sinusoidal input waveform


11


. In operation, the microprocessor


19


detects the relative amplitude of the sinusoidal input voltage; for example, by detecting the corresponding rectified voltage at an input


50


, and then generates the associated gate pulse


45


on the line


17


after a selected time delay D0 that corresponds to the amplitude of the input voltage. The time delay D0 determines the width W0 of the associated coil pulse


48


and therefore determines the energy with which the coil


3


is energized.




If the sinusoidal input voltage increases, for example to a voltage V1, the microprocessor increases the delay for the line


17


pulse


58


to D1 and thereby reduces the width W1 of the corresponding coil pulse


52


in order to provide the required optimal energy for actuating the coil


3


. Likewise, if the sinusoidal voltage decreases below V0, the microprocessor reduces the delay to less than D0 so that the energy of the associated wider coil pulse is maintained at its optimal value. The microprocessor therefore ensures that the coil


3


is energized with an optimal energy that is maintained despite expected amplitude variations in sinusoidal input line voltage.




As shown by the temperature curve of

FIG. 2

, the temperature of the refrigeration chamber will drop from the point


40


in response to operation of the compressor


21


until it reaches a predetermined low temperature trigger level T2 at which time


54


the microprocessor


19


will determine that the compressor


21


should be turned off. The microprocessor cannot turn off the compressor


21


during the positive phase


27


of the AC power signal, so it must wait until the next following negative phase


29


which occurs after point


41


when there is a low logic signal


51


on the zero crossing line


31


.




Thereafter, the microprocessor


19


generates a triac gate activation pulse


53


on the gate line


17


to turn on the triac


7


and pass a negative energization pulse


63


through the coil


3


. As explained previously, this pulse has a sufficient optimized width to create a magnetic field that moves the magnetic plunger or magnet


5


in the direction of an arrow


65


in order to open the switch


47


and turn off the compressor


21


. The switch


47


is latched by a latching mechanism in this open position until the microprocessor detects an increased trigger temperature T1 at point


56


and decides to energize the coil


3


again with a positive pulse to turn on the compressor. The gate pulse


58


generated by the microprocessor therefore causes an energy optimized positive coil pulse


52


which turns on the compressor


21


. Thereafter the temperature in the refrigeration compartment drops until the compressor is turned off again in response to detection of the low trigger temperature T2. The temperature therefore fluctuates between T1 and T2, according to the activation and deactivation of the compressor.




It should be understood that the circuit of

FIG. 1

operates as indicated under the control of the microprocessor to regulate the temperature within the refrigeration compartment by selectively energizing and de-energizing the compressor


21


. Very little power is required in the switching process, because the coil


3


only needs to be energized for a relatively short time, for example about 8.3 milliseconds, to turn on or off the compressor


21


. It should be understood that this coil pulse time may be adjusted to any desired value without departing from the invention. Also, it should be understood that for simplicity of illustration, the temperature response curve of

FIG. 2

has been greatly compressed in time with respect to the AC power curve. In practice, fluctuations in temperature will occur much more slowly than sinusoidal variations in the AC power signal.





FIG. 1

illustrates a circuit


69


that is used to provide a 5 volt input to the microprocessor


19


. It should be understood that any desired circuitry may be provided to power the microprocessor, without departing from the invention.





FIG. 3

is a perspective illustration of one embodiment of a relay that is actuated to open and close switch contacts. The relay includes a coil


3


of wire that is supported on a coil holder


71


. A plunger


5


is disposed for sliding motion in an axial opening of the holder


71


. The plunger


5


is a hollow plastic cylinder that contains a cylindrical magnet made of, for example, Alnico, and disposed near one end. The internal magnet is disposed adjacent to one end of the plunger because it has been found that the magnetic field of the coil is concentrated at its ends when it is energized. Interaction of the magnet and magnetic field should therefore be maximized if the magnet of the plunger is located near an end of the coil. However, other positions of the magnet could be used without departing from the invention. Also, a moveable magnet could be employed without using a plunger to carry the magnet.




A front end portion


73


of the plunger


5


is engaged with a flexible metal actuator blade


75


that is biased by a spring


77


that is connected at its ends to the actuator blade


75


and a stationary metal support


79


. The actuator blade


75


carries a moveable metal contact


81


that is flexed to press against an associated stationary metal contact


83


when the magnetic plunger


5


is moved in the direction of the arrow


43


by positive actuation of the coil


3


.




The stationary contact


83


is disposed on a bent portion


85


of a stationary metal support


87


. The supports


79


and


87


have associated downwardly projecting conductive tabs


89


that engage corresponding conductive openings


91


of a printed circuit board


93


.




In operation, the spring


77


is held in tension between the stationary support


79


and the associated actuator blade


75


. When the coil


3


is energized by a positive pulse, the magnetic plunger


5


moves in the direction of the arrow


43


and causes the movable contact


81


to press against the associated stationary contact


83


and thereby provide a closed circuit connection that energizes a mechanism, for example the compressor


21


of FIG.


1


. Likewise, when the coil


3


is energized by a negative polarity signal, the magnetic plunger


5


moves in the opposite direction to a position shown in the plan view of FIG.


4


. In this position the plunger


5


moves in the direction of the arrow


65


and therefore causes the movable contact


81


to disconnect from the associated stationary contact


83


into an open circuit that results in deactivation of associated equipment, for example the compressor


21


.




It should be appreciated that the spring


77


causes the mechanism of

FIGS. 3 and 4

to be latched in either an open circuit or a closed circuit position. Thus, when the contacts


81


and


83


are closed as shown in

FIG. 3

, the spring


77


holds this position without requiring power until the magnetic plunger


5


is moved in an opposite direction by energization of the coil with a negative pulse. Also, when the contacts


81


and


83


are opened by movement of the magnetic plunger as shown in

FIG. 4

, the spring


77


holds the plunger in this open circuit position without requiring power until a positive pulse causes the plunger to move and again close the contacts.




It should be understood that the latchable relay of

FIGS. 3 and 4

may be relatively easily mounted on a printed circuit board. Underlying metallic surfaces


95


may be employed to provide electrical contact for the metal stationary support


79


, metal actuator blade


75


and associated moveable metal contact


81


. The electrical connection for these elements may be made, for example by soldering the conductive tab


89


of the support


79


in the associated conductive opening


91


. Likewise, the conducting metal stationary support


87


may be similarly soldered to the printed circuit board


93


to provide an electrical connection for the metal stationary contact


83


.




It should be understood that the supports


79


and


87


are maintained in a relatively rigid, stationary configuration by attachment to the underlying printed circuit board


93


. An underlying leg


97


may also be affixed to the printed circuit board


93


to support one end of the stationary support


79


.





FIG. 5

illustrates an alternative embodiment of the latchable relay of the invention. As shown in

FIG. 5

, the coil


3


, magnetic plunger


5


, spring


77


, actuator blade


75


and associated stationary support


79


may be contained within a housing


99


. A top portion


101


of the housing


99


is engaged to enclose the mechanism of the latchable relay.





FIG. 6

illustrates a top plan view of the latchable relay of

FIG. 5

with the associated movable contact


81


and stationary contact


83


in an open circuit position when the magnetic plunger


5


is moved in the direction of the arrow


65


, as previously described. Likewise, in

FIG. 5

the magnetic plunger


5


is moved in the direction of the arrow


43


to close the contacts as previously described. Also as previously described, the spring


77


latches the contacts in either an open or closed circuit position until an actuation signal is applied to the coil


3


to move the magnetic plunger and change the conductive condition of the contacts.




The housing of

FIGS. 5 and 6

may be connected to an underlying printed circuit board (not shown) by soldered connections from portions of the stationary supports


79


and


87


that extend through the housing


99


. Also, end wires of the coil


3


(not shown) extend through the housing


99


so that they may be energized to provide actuation signals for movement of the magnetic plunger


5


.





FIG. 7

illustrates a perspective view of another embodiment of the latchable relay of the invention. As shown in

FIG. 7

, and the corresponding plan view of

FIG. 8

, the coil


3


does not contain a plunger. It has been found that, when the coil


3


is actuated by an energization signal, a relatively strong magnetic field appears to be concentrated at the ends of the coil. It may therefore not be necessary to provide a plunger with an associated internal magnet disposed within and adjacent to the end of the coil. As shown in

FIGS. 7 and 8

, a magnet


103


, for example an Alnico magnet, may be disposed adjacent to an end of the coil


3


without requiring a plunger. When the coil


3


is energized by a negative energization pulse, the magnet


103


is caused to move in the direction indicated by the arrow


65


. As shown in

FIG. 8

, this movement causes associated contacts


81


and


83


to be disengaged. As previously described, the contacts are latched in this position by operation of the spring


77


in association with a stationary support


79


and an associated actuator blade


75


.

FIG. 7

illustrates a closed circuit conductive connection of the contact elements


81


and


83


when the coil


3


is energized, for example by wires


105


, to move the magnet


103


in the direction indicated by the arrow


43


.




With reference to

FIGS. 7 and 8

, the coil


3


may be supported by a partial cylindrical wall


107


on a printed circuit board


109


, for example by epoxy or other adhesive


111


. Further as shown in

FIG. 8

, the metal stationary supports


79


and


87


may be conductively connected to the printed circuit board


109


, for example by soldering tab elements


113


that extend through conductive openings in the printed circuit board.





FIG. 9

illustrates a partial cross-sectional view of another embodiment of the latchable relay of the invention which uses magnetic force to latch the relay. As shown in

FIG. 9

, a movable cylindrical magnet


103


is disposed to move axially within a cylindrical bore


117


of a housing


119


in response to energization of the coil


3


as previously described. As shown in

FIG. 9

, a first stationary end magnet


121


is disposed to attract the movable magnet


103


when the coil


3


is energized to cause the movable magnet


103


to move adjacent to the stationary magnet


121


. Likewise, a cylindrical stationary end magnet


123


with a central bore


125


is disposed at the opposite end of the housing


119


to attract the opposite end of the movable magnet


103


when it is energized by the coil


3


to move adjacent to the cylindrical end magnet


123


. The end magnets


121


and


123


respectively maintain a latched position of the magnet


103


until energization of the coil


3


causes the magnet to move in a direction away from its latched position.




The end magnets


121


,


123


may be made of any suitable material, for example Alnico, and may be provided with sufficient magnetism to maintain a fixed latched position of the magnet


103


, but still allow the magnet to be moved in response to energization of the coil


3


. For this purpose, a gap may be maintained between the ends of the movable magnet


103


and the associated end magnets


121


and


123


, in order to reduce the amount of force that is required to move the magnet


103


away from a latched position. The gap may be maintained, for example by end walls (not shown) that would separate the stationary end magnets from the ends of the associated movable magnet


103


.




As shown in

FIG. 9

, one end of the movable magnet


103


retains an actuator pin


127


that moves through the central bore


125


of the cylindrical end magnet


123


when the coil


3


is actuated to cause the magnet


103


to move adjacent to the end magnet


123


. The pin


127


presses and activates a button


129


of a microswitch


131


in order to operate associated equipment, for example the compressor


21


of FIG.


1


. It should be understood that when the coil


3


is actuated to move the magnet


103


in the opposite direction, the pin


127


disengages from the button


129


and therefore deactivates the microswitch. Wires


133


connect the microswitch to the associated apparatus that is to be controlled. Likewise, wires


135


are used to energize the coil


3


and therefore move the magnet


103


as described.




Although end magnets


121


and


123


have been disclosed in the embodiment of

FIG. 9

, it should be understood that unmagnetized magnetically attractive metal end pieces made of, for example steel (not shown), could be used instead of the magnets


121


and


123


. These metal end pieces would attract the ends of the moveable magnet


103


and would thereby latch the movable magnet as previously described. These metal end pieces could have a gap maintained between themselves and the magnet as previously described, or could contact the magnet to provide a maximum latching holding force. The coil


3


could be positioned to concentrate magnetic fields of a desired polarity and strength in the end stationary metal pieces and thereby enhance the operation of the switch of FIG.


9


.





FIG. 10

illustrates a simplified circuit and block diagram of a system that utilizes several triacs


7


and associated coils


3


and switches


47


to control a compressor


21


, evaporator


86


and defroster heater


88


. The compressor, evaporator and heater are controlled by the microprocessor


19


in the same manner as was described with respect to FIG.


1


.




Although the solenoid-actuated latchable relay has been disclosed for operating refrigeration equipment, it should be understood that this relay could be used to control any electrical or mechanical equipment. Also, this relay could be employed to define operational electrical conditions other than on or off. Thus, the relay could be used to provide any desired signals for control purposes or even for generating electrical information or data.




Variations and modifications of the disclosed embodiments of the invention may be made without departing from the scope of the invention. The aforementioned description is therefore intended to be illustrative rather than limiting and it should be understood that the following claims and their equivalents set forth the scope of the invention.



Claims
  • 1. A method for operating a relay having at least one coil and at least one magnet moveable between at least two positions, comprising the steps of:supplying a sinusoidal AC signal; associating one position of said at least one magnet with one phase polarity of the sinusoidal signal; associating the other position of said at least one magnet with another phase polarity of the sinusoidal signal; applying to the coil a single pulse of a selected phase polarity of the sinusoidal signal; and moving said at least one magnet to the position associated with the phase polarity of said pulse.
  • 2. The method of claim 1, further including the step of holding the magnet in the position to which it moves until a different pulse polarity is applied.
  • 3. The method of claim 1, further including the step of providing a triac to apply said single pulse of a selected phase polarity.
  • 4. The method of claim 1, further including the step of providing a microprocessor to determine the required position of the magnet and to generate the corresponding pulse for moving the magnet to the required position.
  • 5. The method of claim 1, further including the step of turning on at least one electrical device in response to moving the magnet to said one position and turning off said at least one device in response to moving the magnet to the other position.
  • 6. The method of claim 1, further including the step of turning on one or more of a condenser, an evaporator and a defrosting heater in response to movement of one or more of said magnets.
  • 7. The method of claim 1, further including the step of using a microprocessor to cause one or more triacs to apply one or more of said pulses to control the position of one or more magnets and the associated operation of one or more electrical devices.
  • 8. The method of claim 1, further including the step of providing a microprocessor to determine the required position of one or more magnets and to generate corresponding pulses from triacs for moving the magnets to positions required to operate one or more electrical devices.
  • 9. The method of claim 1, further including the step of holding said at least one magnet in a selected position by biasing at least one spring arm until a different polarity phase of said pulse is applied.
  • 10. The method of claim 1, including the step of holding said at least one moveable magnet in a selected position by interaction with a stationary magnetic element.
  • 11. A method for operating a relay having a coil and a moveable magnet, comprising the steps of:selectively energizing the coil with momentary signals of different polarity; moving the magnet to one selected position in response to signals of one polarity; moving the magnet to another selected position in response to signals of another polarity; and holding the magnet in any selected position until a change in energization polarity of said signal causes the magnet to move to a different position.
  • 12. A relay, comprising;a coil; a triac for energizing the coil with a single pulse derived from a selected polarity phase of a sinusoidal input signal; a magnet for moving to predefined positions in response to energization of said coil with said pulse; a microprocessor for controlling said triac to provide a selected pulse for moving the magnet to a selected position; a switch responsive to the position of said magnet; a latch for holding the position of said magnet until it is moved in response to energization of said coil; and an electrical device responsive to the operation of said switch.
  • 13. The relay of claim 12, wherein said electrical device is a compressor for a refrigerator.
  • 14. The relay of claim 12, wherein said microprocessor determines the desired operation of said electrical device, the associated position of the magnet required to provide said desired operation; and the polarity phase of the sinusoidal input signal required to energize the coil through the triac to achieve the desired position of the magnet and operation of the electrical device; said microprocessor turning on the triac for a predefined time required to move the magnet to its desired position and provide the desired operation of the electrical device.
  • 15. The relay of claim 14, further including a refrigeration compressor, evaporator and defrosting heater and means for operating these devices in response to the temperature sensed by said microprocessor in a refrigeration compartment.
  • 16. The relay of claim 12, wherein said magnet includes a plunger and said coil includes an axial opening within which said plunger slides to move to said predefined positions of said magnet.
  • 17. A method for conserving power in operation of a relay, comprising the steps of:providing a relay switchable between operational states; selectively applying electrical energy to the relay; moving the relay to each operational state in response to said selectively applied electrical energy; and latching the relay in each operational state so that electrical energy is used only to change the operational state of the relay.
  • 18. The method of claim 17, further including the step of applying a selected portion of a phase of an AC electrical power signal to change the operational state of said relay.
  • 19. The method of claim 18, further including the step of maintaining the magnitude of the energy of said selected portion of said AC electrical power signal at a predefined optimum level in response to variations in the voltage amplitude of the power signal.
  • 20. The method of claim 17, further including the step of using a microprocessor to cause at least one triac to sample a selected portion of a phase of an AC electrical power signal and applying said sample to change the operational state of said relay.
  • 21. The method of claim 17, including spring biasing electrical contacts to define latched operational states of said relay.
  • 22. The method of claim 17, including magnetically biasing electrical contacts to define latched operational states of said relay.
US Referenced Citations (3)
Number Name Date Kind
4438377 Sakai et al. Mar 1984 A
5631517 Kato et al. May 1997 A
6097123 Weiss et al. Aug 2000 A