Patent Grant
8160476
1. Field of the Invention
The present invention relates to a latent image carrier unit including at least a latent image carrier which is removable from a body of an image forming apparatus and the image forming apparatus using the same.
2. Description of the Related Art
Conventionally, there is known an image forming apparatus of this type as disclosed in Patent Document 1. The image forming apparatus includes a photoconductor unit as a latent image carrier unit removable from a body of the image forming apparatus. This photoconductor unit holds a photoconductor as a latent image carrier, a charging roller as a member, and a cleaning member disposed in a peripheral portion of the photoconductor, all enclosed in a common casing as a single unit.
A first positioning protrusion and a second positioning protrusion are disposed on both surfaces of the casing of the photoconductor unit. On the other hand, a first slit in engagement with the first positioning protrusion and a second slit in engagement with the second positioning protrusion are formed on two side plates installed upright in the body of the image forming apparatus to face each other with a predetermined distance. On one side of the photoconductor unit, while the first positioning protrusion of the photoconductor unit is engaged with the first slit on the side plate of a body of the image forming apparatus, the photoconductor unit is inserted in an installation and removal direction of the unit as a longitudinal direction of the first slit to be installed on the body of the image forming apparatus. In this case, when the first positioning protrusion of the photoconductor unit is slidably moved within the first slit and is brought into abutment with an end of the first slit, the photoconductor unit is positioned in the installation and removal direction inside the body of the image forming apparatus.
Further, the second positioning protrusion of the photoconductor unit is engaged with the second slit on the side plate of the body of the image forming apparatus immediately before the positioning. In accordance with this, the photoconductor unit is positioned at a portion different from the first positioning protrusion. Moreover, on the other side of the photoconductor unit, the first positioning protrusion of the photoconductor unit is brought into abutment with an end of the first slit on another side of the body of the image forming apparatus in the same manner. Then, the second positioning protrusion of the photoconductor unit is engaged with the second slit on the other side in the body of the image forming apparatus.
In accordance with such a structure, the photoconductor unit is positioned at the first positioning protrusion and the second positioning protrusion having positions differing from each other on both sides inside the body of the image forming apparatus, so that it is possible to position the entire photoconductor unit and correct posture thereof.
Patent Document 1: Japanese Laid-Open Patent Application No. 2002-108173
However, in such a structure, downsizing of the body of the image forming apparatus becomes difficult due to the following reasons. Specifically, it is desirable that the photoconductor unit have a flat shape when the image forming apparatus is downsized. In particular, in what is called a tandem type color image forming apparatus employing plural photoconductor units each forming a toner image of different color, flattening of each unit is an important factor in downsizing the body of the image forming apparatus because it is possible to have a compact installation space for the photoconductor units by arranging the flat photoconductor units in a thickness direction thereof. In such a layout, each photoconductor unit is designed to slide in the unit thickness direction inside the body of the image forming apparatus in order to be installed or removed from the body of the image forming apparatus. In this structure, even when only a third unit from a front side is desired to be replaced, for example, a first unit and a second unit from the front side must be first pulled out from the body of the image forming apparatus. In accordance with this, a structure allowing each photoconductor unit to be separately installed and removed is employed. On the other hand, the first positioning protrusion and the second positioning protrusion formed on both sides of the photoconductor unit are required to have a certain size because of the necessity for maintaining a desired positioning accuracy and for providing strength capable of withstanding an impact upon installation of the photoconductor unit. In order to engage the relatively large first positioning protrusion and the second positioning protrusion with separate slits on both sides of the photoconductor unit slidably moving in a direction substantially orthogonal to the thickness direction of the photoconductor unit, these protrusions must be arranged in the thickness direction on both sides of the photoconductor unit. Thus, reduction of the thickness of the photoconductor unit or flattening of the photoconductor unit is difficult.
It is a general object of the present invention to provide an improved and useful image forming apparatus in which the above-mentioned problems are eliminated.
A more specific object of the present invention is to provide an image forming apparatus that allows the flattening of the latent image carrier unit in comparison with conventional image forming apparatuses.
According to one aspect of the present invention, an image forming apparatus is provided comprising: a latent image carrier carrying a latent image on a surface thereof; a latent image writing unit drawing the latent image on the surface; a development unit developing the latent image using toner; a latent image carrier unit having at least the latent image carrier and being removable from a body of the image forming apparatus; a first positioning protrusion disposed on the latent image carrier unit, the first positioning protrusion being engaged with a groove or a slit disposed on each of two surfaces of the image forming apparatus body such that the two surfaces face each other; an abutted portion disposed on the groove or the slit, the abutted portion abutting the first positioning protrusion in order to position the latent image carrier unit in an installation and removal direction relative to the image forming apparatus body in the image forming apparatus body when the latent image carrier unit is installed on the image forming apparatus body; and a second positioning protrusion shifted in the installation and removal direction and disposed on the latent image carrier unit, the second positioning protrusion positioning the latent image carrier unit at a position different from a position of the first positioning protrusion and being shifted from the first positioning protrusion in the installation and removal direction in order to be engaged with the groove or the slit engaged with the first positioning protrusion when the latent image carrier unit is installed on the image forming apparatus body.
The image forming apparatus according to the above-mentioned invention preferably includes: the latent image carrier carrying a latent image on a surface thereof; the latent image writing unit drawing the latent image on the surface; the development unit developing the latent image using toner; and the latent image carrier unit having at least the latent image carrier and being removable from a body of the image forming apparatus. When the latent image carrier unit is inserted into the groove or the slit and installed on the image forming apparatus body while the first positioning protrusions disposed on each of two side surfaces of the latent image carrier unit facing each other are engaged with the groove or the slit disposed on two members of the image forming apparatus body facing each other, the first positioning protrusion sliding in the groove or the slit abuts the abutted portion of the groove or the slit. Preferably, in the image forming apparatus where the latent image carrier unit is positioned in the installation and removal direction relative to the image forming apparatus body in the image forming apparatus body when the first positioning protrusion abuts the abutted portion, the above-mentioned latent image carrier unit has the first positioning protrusion and the second positioning protrusion positioning the latent image carrier unit at a position different from a position of the first positioning protrusion shifted from each other and disposed in the installation and removal direction on each of the two side surfaces of a unit casing, the two side surfaces facing each other. Preferably, in each of the two side surfaces of the latent image carrier unit, the second positioning protrusion is shifted from the first positioning protrusion in the installation and removal direction and engaged with the groove or the slit engaged with the first positioning protrusion.
In the image forming apparatus according to the above-mentioned invention, in the latent image carrier unit, an extended protrusion extended in the installation and removal direction may be disposed between the first positioning protrusion and the second positioning protrusion in the two side surfaces of the unit casing for the two surfaces of the image forming apparatus body, and the extended protrusion may be engaged with the same groove or slit together with the first positioning protrusion and the second positioning protrusion.
In the image forming apparatus according to the above-mentioned invention, in the latent image carrier unit, the first positioning protrusion may be formed using a metallic material and the second positioning protrusion may be formed using a resin material.
In the image forming apparatus according to the above-mentioned invention, regarding at least one of two side surfaces of the latent image carrier unit for the two surfaces of the image forming apparatus body, a movement allowing engagement unit may be disposed on each of the latent image carrier unit and the image forming apparatus body separately from a combination of the first positioning protrusion, the second positioning protrusion, and the groove or the slit, the movement allowing engagement units being engaged with each other to allow movement of the latent image carrier unit in the installation and removal direction, and the movement allowing engagement unit of the latent image carrier unit may be engaged with the movement allowing engagement unit of the image forming apparatus body before the first positioning protrusion abuts the abutted portion when the latent image carrier unit is installed on the image forming apparatus body.
In the image forming apparatus according to the above-mentioned invention, regarding each of the two side surfaces of the latent image carrier unit, a combination of the movement allowing engagement units may be disposed on the latent image carrier unit and the image forming apparatus body.
In the image forming apparatus according to the above-mentioned invention, in the latent image carrier unit, an information storage circuit storing predetermined information and an exposed electrode which is exposed while being electrically connected with the information storage circuit may be disposed, in the image forming apparatus body, a contact electrode may be disposed, the contact electrode being brought into contact with the exposed electrode when the latent image carrier unit is positioned where the first positioning protrusion abuts the abutted portion of the image forming apparatus body, and information communication may be performed between a control unit disposed in the image forming apparatus body and the information storage circuit via the exposed electrode and the contact electrode in contact with each other.
In the image forming apparatus according to the above-mentioned invention, in the latent image carrier unit, in at least one of the two side surfaces for the two surfaces of the image forming apparatus body, the movement allowing engagement unit may be disposed in one of two areas defined by a virtual line as a boundary, the virtual line connecting the first positioning protrusion to the second positioning protrusion and the exposed electrode may be disposed on the other area.
In the image forming apparatus according to the above-mentioned invention, in the latent image carrier unit, in an entire area of a surface of a unit casing, a portion of the entire area frictionally sliding on the contact electrode of the image forming apparatus body when the latent image carrier unit is installed on the image forming apparatus body may be subjected to a process to produce low frictional properties.
In the image forming apparatus according to the above-mentioned invention, a plurality of combinations of the exposed electrode and the contact electrode may be disposed on the latent image carrier unit and the image forming apparatus body.
In the image forming apparatus according to the above-mentioned invention, the combinations of the plural exposed electrodes and the plural contact electrodes each corresponding to the exposed electrodes may be separately determined such that the plural exposed electrodes are moved to a contact position for the corresponding contact electrodes without being in contact with non-corresponding contact electrodes when the latent image carrier unit is installed on the image forming apparatus body.
In the image forming apparatus according to the above-mentioned invention, an electrode extended in the installation and removal direction may be used for at least either the exposed electrode or the contact electrode.
In the image forming apparatus according to the above-mentioned invention, the installation and removal direction may be shifted from a vertical direction.
In the image forming apparatus according to the above-mentioned invention, the installation and removal direction may be shifted from the vertical direction in a rotation direction of torque provided to the latent image carrier unit with a contact point between the first positioning protrusion and the abutted portion acting as a fulcrum in accordance with a rotational moment of drive transmitting gears in the latent image carrier unit and the rotational moment of drive transmitting gears in the latent image carrier unit and the image forming apparatus body.
According to another aspect of the present invention, there is provided a latent image carrier unit having at least a latent image carrier and being removable from a body of an image forming apparatus, comprising: a first positioning protrusion capable of being engaged with a groove or a slit disposed on each of two surfaces of the image forming apparatus body facing each other, the first positioning protrusion abutting an abutted portion disposed on the groove or the slit to position the latent image carrier unit in an installation and removal direction relative to the image forming apparatus body in the image forming apparatus body when the latent image carrier unit is installed on the image forming apparatus body; and a second positioning protrusion shifted in the installation and removal direction and positioning the latent image carrier unit at a position different from a position of the first positioning protrusion, the second positioning protrusion being shifted from the first positioning protrusion in the installation and removal direction in order to engage the groove or the slit engaged with the first positioning protrusion when the latent image carrier unit is installed on the image forming apparatus body.
The latent image carrier unit according to the above-mentioned invention preferably includes: the latent image carrier carrying a latent image on a surface thereof; a latent image writing unit drawing the latent image on the surface; a development unit developing the latent image using toner; and the latent image carrier unit having at least the latent image carrier and being removable from a body of the image forming apparatus. When the latent image carrier unit is inserted into the groove or the slit and installed on the image forming apparatus body while the first positioning protrusions disposed on each of two side surfaces of the latent image carrier unit, the two side surfaces facing each other and are engaged with the groove or the slit disposed on two members of the image forming apparatus body facing each other, the first positioning protrusion sliding in the groove or the slit abuts the abutted portion of the groove or the slit. Preferably, in the latent image carrier unit used for an image forming apparatus where the latent image carrier unit is positioned in the installation and removal direction relative to the image forming apparatus body in the image forming apparatus body when the first positioning protrusion abuts the abutted portion, the first positioning protrusion and the second positioning protrusion positioning the latent image carrier unit at a position different from a position of the first positioning protrusion are shifted from each other and disposed in the installation and removal direction on each of the two side surfaces of a unit casing facing each other. Preferably, in each of the two side surfaces of the latent image carrier unit, the second positioning protrusion is shifted from the first positioning protrusion in the installation and removal direction and engaged with the groove or the slit engaged with the first positioning protrusion.
According to the present invention, in each of the two side surfaces of the latent image carrier unit facing each other, the first positioning protrusion and the second positioning protrusion are engaged with the same groove or slit, so that it is possible to have both protrusions engaged with the groove or the slit in accordance with movement of the latent image carrier unit even when both protrusions are disposed at substantially the same positions in the unit thickness direction. In such a structure, the necessity to largely shift and dispose the first positioning protrusion and the second positioning protrusion in the unit thickness direction is eliminated, so that it is possible to flatten the latent image carrier unit in comparison with a conventional latent image carrier unit where both protrusions are largely shifted and disposed in the unit thickness direction and are engaged with different grooves or slits. In addition, although the first positioning protrusion and the second positioning protrusion are engaged with the same groove or slit, the second positioning protrusion is positioned at a position different from a position of the first positioning protrusion in accordance with contact with the inner wall of the groove or the slit. Thus, it is possible to position or correct posture of an entire unit in the same manner as in a case where both protrusions are engaged with different grooves or slits.
Other objects, features and advantage of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings.
In the following, an embodiment of an electrophotographic printer (hereafter simply referred to as a printer) is described as an image forming apparatus to which the present invention is applied.
The above-mentioned charging device 4K uniformly charges a surface of the photoconductor 2K rotated by a driving unit not shown in the drawings in the clockwise direction in the drawing. The surface of the photoconductor 2K uniformly charged is exposed to a laser light L and scanned in order to carry a latent image for K toner. The latent image for K toner is developed to produce the K toner image by the development device 5K using the K toner. Then, the K toner image is transferred onto an intermediate transfer belt 36 described later. The drum cleaning device 3K removes residual toner attached to the surface of the photoconductor 2K after the intermediate transfer step. The static charge eliminator eliminates residual electric charge from the photoconductor 2K after cleaning. The surface of the photoconductor 2K is initialized from this elimination of static charge and the photoconductor 2K is prepared for a coming image formation. In the photoconductor units (photoconductor units 1Y, 1M, and 1C) of other colors, the Y, M, and C toner images are formed on photoconductors 2Y, 2M, and 2C in the same manner and the toner images are transferred onto the intermediate transfer belt 36.
The development device 5K includes a long hopper unit 6K housing the K toner not shown in the drawings and a development unit 7K. In the hopper unit 6K, there are disposed an agitator 8K rotated by a driving unit not shown in the drawings, a mixing paddle 9K rotated below the agitator 8K in a vertical direction by a driving unit not shown in the drawings, a toner supply roller 10K rotated below the mixing paddle 9K in the vertical direction by a driving unit not shown in the drawings, and the like. The K toner in the hopper unit 6K moves toward the toner supply roller 10K by its own weight while being mixed in accordance with the rotation of the agitator 8K and the mixing paddle 9K. The toner supply roller 10K includes a metallic shaft and a roller unit made of resin foam, for example, coated on a surface thereof. The toner supply roller 10K is rotated while the K toner in the hopper unit 6K is attached to a surface of the roller unit.
In the development unit 7K of the development device 5K, there are disposed a development roller 11K rotated while being in contact with the photoconductor 2K and the toner supply roller 10K, a thin-layered blade 12K whose end edge is in contact with a surface of the development roller 11K, and the like. The K toner attached to the toner supply roller 10K in the hopper unit 6K is supplied to the surface of the development roller 11K at a contact portion between the development roller 11K and the toner supply roller 10K. A layer thickness of the supplied K toner on the roller surface is regulated when the K toner passes through a contact position between the development roller 11K and the thin-layered blade 12K in accordance with the rotation of the development roller 11K. After the layer thickness is regulated, the K toner is attached to an electrostatic latent image for the K toner on the surface of the photoconductor 2K in a development area which is a contact portion between the development roller 11K and the photoconductor 2K. In accordance with the attachment of the K toner, the electrostatic latent image for the K toner is developed to produce the K toner image.
Although the photoconductor unit for K toner is described above with reference to
In
A transfer unit 35 is disposed below the photoconductor units 1Y, 1M, 1C, and 1K in the vertical direction. In the transfer unit 35, the endless-shaped intermediate transfer belt 36 is stretched and is caused to perform endless movement in the counterclockwise direction in the drawing. The transfer unit 35 functioning as a transfer unit includes a driving roller 37, a driven roller 38, four primary transfer rollers 39Y, 39M, 39C, and 39K, a secondary transfer roller 40, a belt cleaning device 41, a cleaning backup roller 42, and the like in addition to the intermediate transfer belt 36.
The intermediate transfer belt 36 is stretched by the driving roller 37, the driven roller 38, the cleaning backup roller 42, and the four primary transfer rollers 39Y, 39M, 39C, and 39K disposed inside a loop of the intermediate transfer belt 36. The intermediate transfer belt 36 is caused to perform endless movement in the counterclockwise direction in
The four primary transfer rollers 39Y, 39M, 39C, and 39K hold the intermediate transfer belt 36 with the photoconductors 2Y, 2M, 2C, and 2K, the intermediate transfer belt 36 being caused to perform endless movement in this manner. Because the intermediate transfer belt 36 is held in this manner, a primary transfer nip for Y, M, C, and K toners is formed in which a front surface of the intermediate transfer belt 36 is in contact with the photoconductors 2Y, 2M, 2C, and 2K.
A primary transfer bias is applied to the primary transfer rollers 39Y, 39M, 39C, and 39K by a bias supply not shown in the drawings. In accordance with this, a primary transfer electric field is formed between the electrostatic latent images on the photoconductors 2Y, 2M, 2C, and 2K and the primary transfer rollers 39Y, 39M, 39C, and 39K. Instead of the primary transfer rollers 39Y, 39M, 39C, and 39K, a transfer charger or transfer brush may be employed.
When the Y toner formed on a surface of the photoconductor 2Y of the photoconductor unit 1Y for Y toner is conveyed to the above-mentioned primary transfer nip for Y toner in accordance with rotation of the photoconductor 2Y, the Y toner is transferred on the intermediate transfer belt 36 from the photoconductor 2Y in a primary transfer through actions of the transfer electric field and nip pressure. In the intermediate transfer belt 36 in which the Y toner image is transferred in the primary transfer in this manner, the M, C, and K toners on the photoconductors 2M, 2C, and 2K are successively superposed on the Y toner image in the primary transfer upon passing through the primary transfer nips for the M, C, and K toners in accordance with the endless movement. In accordance with this primary transfer in which the toner images are superposed, four-color toner images are formed on the intermediate transfer belt 36.
The secondary transfer roller 40 of the transfer unit 35 is disposed outside the loop of the intermediate transfer belt 36 and holds the intermediate transfer belt 36 with the driven roller 38 disposed inside the loop. Because the intermediate transfer belt 36 is held in this manner, a secondary transfer nip is formed in which the front surface of the intermediate transfer belt 36 is in contact with the secondary transfer roller 40. A secondary transfer bias is applied to the secondary transfer roller 40 by a transfer bias supply not shown in the drawings. In accordance with this secondary transfer bias, a secondary transfer electric field is formed between the secondary transfer roller 40 and the driven roller 38 connected to an electrical ground.
A paper feed cassette 50 housing a bundle of plural stacked sheets of recording paper P is slidably and detachably disposed on a casing of the printer below the transfer unit 35 in the vertical direction. In the paper feed cassette 50, a paper feed roller 50a is brought into contact with a top of the bundle of recording paper P and the top recording paper P is conveyed toward a paper feed path 51 by rotating the paper feed roller 50a in the counterclockwise direction in the drawings at a predetermined time.
In the vicinity of an end of the paper feed path 51, a pair of register rollers 52 is disposed. The pair of the register rollers 52 stops rotation of both rollers upon holding the recording paper P conveyed from the paper feed cassette 50 between the rollers. Then, the pair of the register rollers 52 resumes the rotation at a time allowing the recording paper P held between the rollers to be synchronized with the four-color toner images on the intermediate transfer belt 36 in the above-mentioned secondary transfer nip and convey the recording paper P to the secondary transfer nip.
The four-color toner images transferred on the intermediate transfer belt 36 in the primary transfer and closely attached to the recording paper P in the secondary transfer nip are collectively transferred on the recording paper P in a secondary transfer when the toner images are influenced by the secondary transfer electric field and nip pressure. The transferred toner images become a full-color toner image in combination with white color of the recording paper P. When the recording paper P in which the full-color toner image is formed on the surface thereof in this manner passes through the secondary transfer nip, the recording paper P is separated from the secondary transfer roller 40 and the intermediate transfer belt 36 in accordance with curvature. The separated recording paper P is fed into a fixing device 54 described later via a conveying path 53 after transfer.
The intermediate transfer belt 36 after passing through the secondary transfer nip has residual toner after transfer which is not transferred to the recording paper P. This residual toner is removed from the surface of the intermediate transfer belt 36 by the belt cleaning device 41 in contact with the belt surface. The cleaning backup roller 42 assists the cleaning of the intermediate transfer belt 36 by the belt cleaning device 41 inside the loop.
The fixing device 54 forms a fixing nip using a fuser roller 54a internally including a heat source such as a halogen lamp not shown in the drawings and a pressure roller 54b rotating while being in contact with the fuser roller 54a at a predetermined pressure. The recording paper P fed into the fixing device 54 is held in the fixing nip such that a surface of the recording paper P carrying an unfixed toner image is closely brought into contact with the fuser roller 54a. Then, the toner in the toner image is softened in accordance with an influence of heating and pressure, so that the full-color image is fixed.
The recording paper P ejected from the fixing device 54 passes through a conveying path 55 after fixing and then comes to a branch point between a paper ejection path 56 and a conveying path 61 before inversion. A switching claw 62 rotated on a rotation shaft 62a is disposed on a side of the conveying path 55 after fixing. The switching claw 62 closes and opens the conveying path 55 after fixing in the vicinity of an end of the conveying path 55 after fixing in accordance with the rotation. At a time when the recording paper P is conveyed from the fixing device 54, the switching claw 62 stops at a rotation position shown in a solid line in the drawing in order to open the conveying path 55 after fixing in the vicinity of the end of the conveying path 55. In accordance with this, the recording paper P is conveyed from the conveying path 55 after fixing to the paper ejection path 56 and is held between rollers of a pair of paper ejection rollers 57.
When a simplex print mode is set from an input operation on an operation unit including a numeric keypad not shown in the drawings or a control signal transmitted from a personal computer not shown in the drawings, the recording paper P held between the pair of the paper ejection rollers 57 is directly ejected from the apparatus. The ejected recording paper P is stacked on a stack unit which is a top surface of a top cover 70 of the casing.
On the other hand, when a duplex print mode is set, after a rear end of the recording paper P passes through the conveying path 55 after fixing, the recording paper P being conveyed in the intermediate transfer belt 36 while a top end thereof is held between the pair of the paper ejection rollers 57, the switching claw 62 rotates to a position shown in a dashed line in the drawing in order to close the conveying path 55 after fixing in the vicinity of the end of the conveying path 55 after fixing. The pair of the paper ejection rollers 57 starts reverse rotation substantially at the same time. Then, the recording paper P is conveyed to the conveying path 61 before inversion while the rear end is positioned at a head of the recording paper P.
When the pair of the paper ejection rollers 57 is reversed, the recording paper P is fed into the conveying path 61 before inversion of the inversion unit 60 and is conveyed from an upper side to a lower side in the vertical direction. After the recording paper P is conveyed between rollers of a pair of inversion conveying rollers 63, the recording paper P is fed into an inversion conveying path 64 which is curved to have a semicircular shape. Further, while being inverted by being conveyed along with the curved shape, the recording paper P is conveyed from the lower side to the upper side in the vertical direction such that a conveying direction is reversed from the upper side to the lower side in the vertical direction. Thereafter, the recording paper P passes through the above-mentioned paper feed path 51 and is fed into the secondary transfer nip again. After the four-color toner images are collectively transferred onto the other surface in the secondary transfer, the recording paper P successively passes through the conveying path 53 after transfer, through the fixing device 54, through the conveying path 55 after fixing, through the paper ejection path 56, through the paper ejection rollers 57, and is ejected from the apparatus.
The above-mentioned inversion unit 60 includes an outer cover 65 and a swinging body 66. Specifically, the outer cover 65 of the inversion unit 60 is supported to be rotated on the rotation shaft 60a disposed on the casing of the printer. In accordance with the rotation, the outer cover 65 is opened and closed relative to the casing along with the swinging body 66 held inside the outer cover 65. As shown in a dotted line in the drawing, when the outer cover 65 and the swinging body 66 held therein are opened, the paper feed path 51, the secondary transfer nip, the conveying path 53 after transfer, the fixing nip, the conveying path 55 after fixing, and the paper ejection path 56 are vertically divided into two portions and are exposed. In accordance with this, it is possible to readily remove a jammed paper from the paper feed path 51, the secondary transfer nip, the conveying path 53 after transfer, the fixing nip, the conveying path 55 after fixing, and the paper ejection path 56.
Further, the swinging body 66 is supported by the outer cover 65 such that the swinging body 66 rotates on a swinging shaft disposed on the outer cover 65 and not shown in the drawings while the outer cover 65 is opened. In accordance with this rotation, when the swinging body 66 is opened relative to the outer cover 65, the conveying path 61 before inversion and the inversion conveying path 64 are vertically divided into two portions and are exposed. In accordance with this, it is possible to readily remove a jammed paper from the conveying path 61 before inversion and the inversion conveying path 64.
The top cover 70 is supported rotatably on a shaft member 71 as shown by an arrow in
In image forming apparatuses of recent years, it is desired that the installation and removal of inner parts and devices are performed without having a negative influence on size reduction, weight reduction, or ease of use of the image forming apparatuses. Examples of installation and removal of parts and devices include a method in which a front cover disposed on a front end of the casing (end in a direction of an arrow F in the drawing) of the image forming apparatus is opened as shown in
Another example is a method in which a top cover disposed on an upper end of the casing is opened as shown in
In the printer according to the embodiment shown in
Accordingly, when the lateral layout is employed for the four photoconductor units 1Y, 1M, 1C, and 1K, the intermediate transfer belt 36 must be stretched widthwise as shown in
When the four photoconductor units 1Y, 1M, 1C, and 1K are disposed below the intermediate transfer belt 36, the optical writing unit 90 must be disposed widthwise below each of the photoconductor units such that the optical writing unit 90 is capable of performing optical scanning on each of the four photoconductors 2Y, 2M, 2C, and 2K. In contrast to the layout shown in
In view of this, in the printer according to the embodiment shown in
On the other hand, when each of the photoconductor units arranged widthwise is disposed above or below the intermediate transfer belt 36 stretched widthwise, it is necessary to withdraw the optical writing unit 90 or the intermediate transfer belt 36 from a position facing each of the photoconductor units before installing or removing each of the photoconductor units. For example, when each of the photoconductor units is disposed above the intermediate transfer belt 36 as in the printer shown in
In the printer shown in
In the following, a specific structure of the printer is described.
On a surface of a left side case 13Y in the casing of the photoconductor unit 1Y, there are disposed a first positioning protrusion 14Y, a second positioning protrusion 15Y, a protrusion 16Y for slide guiding, and a protrusion 17Y for judging device types such that each protrusion protrudes from the case surface. Further, an IC chip 18Y as an information storage circuit, plural exposed electrodes 19Y, and a protection sheet 20Y, and the like are disposed from the case surface.
The first positioning protrusion 14Y protrudes from a center of the case thickness direction in the vicinity of a lower end of the left side case 13Y and has a cylindrical hollow cap shape. In the left side case 13Y, a photoconductor bearing (not shown) is formed to hold the shaft of the photoconductor in the unit (not shown). The shaft of the photoconductor penetrates the photoconductor bearing disposed in the case and protrudes from the case surface (not shown). The first positioning protrusion 14Y having the cylindrical hollow cap shape covers a portion of a shaft member of the photoconductor protruding from the case surface. In other words, the first positioning protrusion 14Y is formed at the shaft of the photoconductor. When the photoconductor unit 1Y is set in the printer body, the photoconductor unit 1Y is positioned by the first positioning protrusion 14Y at the shaft of the photoconductor.
The second positioning protrusion 15Y protrudes from a center of the case thickness direction in an upper portion of the left side case 13Y. Further, the protrusion 16Y for slide guiding has a rail-like shape extending between the vicinity of the first positioning protrusion 14Y and the vicinity of the second positioning protrusion 15Y in the unit height direction. The protrusion 17Y for judging device types protrudes in the vicinity of a side of the second positioning protrusion 15Y in the unit height direction.
In
The IC chip 18Y fixed on the left side case 13Y stores information specific to each product of the photoconductor unit 1Y such as a unit ID number, unit operating time, date of manufacture, and the like. The plural exposed electrodes 19Y disposed on the left side case 13Y are electrically connected with plural input/output terminals of the IC chip 18Y not shown in the drawings.
In the left side plate 95, a slit 96Y extending in a direction slightly tilted relative to the vertical direction is set such that an upper end of the left side plate 95 is cut. The slit 96Y is for guiding the photoconductor unit 1Y for Y toner to a setting position thereof. On the left side plate 95, the same slits (reference numerals are omitted) for each of M, C, and K toners are disposed in addition to the slit for Y toner. Moreover, the same slits for Y, M, C, and K toners are disposed on the right side plate 98 but are not shown in
When the photoconductor unit 1Y for Y toner is installed on the printer body, the photoconductor unit 1Y, held such that the unit length direction is in parallel with the side plate facing direction, is moved from above the printer to the printer body. Then, the first positioning protrusion 14Y formed in the vicinity of the lower end of the left side case 13Y of the photoconductor unit 1Y is inserted into an inlet of the slit 96Y disposed on the left side plate 95 of the printer body. At the same time, the other first positioning protrusion formed in the vicinity of the lower end of the right side case of the photoconductor unit 1Y (not shown) is inserted into an inlet of the slit for Y toner (not shown) and disposed on the right side plate 98 of the printer body.
Then, as the photoconductor unit 1Y is further moved downward while a posture thereof is maintained, the first positioning protrusion 14Y is slid for a unit installation direction from an upper portion to a lower portion inside the slit 96Y. At the same time, the other first positioning protrusion disposed on the right side case of the photoconductor unit 1Y (not shown) is also slid inside the other slit. Then, the protrusion 16Y for slide guiding having the rail-like shape disposed on the left side case 13Y of the photoconductor unit 1Y is immediately inserted into the inlet of the slit 96Y and starts a sliding movement inside the slit 96Y. Further, substantially at the same time, the other protrusion for slide guiding disposed on the right side case (not shown) is inserted into the other slit disposed on the right side plate 98 of the printer body and starts a sliding movement.
As the photoconductor unit 1Y is further moved downward, a rear end of the protrusion 16Y for slide guiding passes through the inlet of the slit 96Y. Further, substantially at the same time, a rear end of the protrusion for slide guiding disposed on the right side case of the photoconductor unit 1Y (not shown) passes through the inlet of the other slit disposed on the right side plate 98 of the printer body. Then, the second positioning protrusion 15Y disposed on the left side case 13Y of the photoconductor unit 1Y is inserted into the inlet of the slit 96Y and starts a sliding movement inside the slit 96Y. Further, substantially at the same time, the other second positioning protrusion disposed on the right side case of the photoconductor unit 1Y (not shown) is inserted into the inlet of the other slit disposed on the right side plate 98 of the printer body and starts a sliding movement inside the slit.
As the photoconductor unit 1Y is further moved downward, the first positioning protrusion 14Y disposed in the vicinity of the lower end of the left side case 13Y abuts a lower end inner wall of the slit 96Y as an abutted portion. Further, substantially at the same time, the other first positioning protrusion disposed in the vicinity of the lower end of the right side case of the photoconductor unit 1Y (not shown) abuts a lower end inner wall (abutted portion) of the other slit disposed on the right side plate 98 of the printer body. Because of the abutment, the photoconductor unit 1Y is positioned in the printer casing in a length direction (unit installation and removal direction) of the slit 96Y (and the other slit). Moreover, in this case, the second positioning protrusion 15Y in the slit 96Y is positioned at a position different from that of the first positioning protrusion 14Y due to the contact with the inner wall of the slit 96Y. In accordance with this, an entire portion of the photoconductor unit 1Y is corrected and posture thereof is corrected.
When the protrusion 16Y for slide guiding is not disposed in position, while the photoconductor unit 1Y is further moved downward after the first positioning protrusion 14Y is inserted into the slit 96Y, the second positioning protrusion 15Y may abut the upper end of the left side plate 95 depending on the posture (angle) of the photoconductor unit 1Y. By contrast, when the protrusion 16Y for slide guiding is disposed in position, the second positioning protrusion 15Y is smoothly guided into the slit 96Y by regulating the posture of downward installation of the photoconductor unit 1Y using the engagement between the protrusion 16Y for slide guiding and the slit 96Y. In accordance with this, it is possible to improve a positioning accuracy of the photoconductor unit 1Y.
In the printer having such a structure, the first positioning protrusion 14Y and the second positioning protrusion 15Y are engaged with the slit 96Y disposed on the left side plate 95 of the printer body, so that it is not necessary to widely shift the first positioning protrusion 14Y and the second positioning protrusion 15Y to be disposed in the unit thickness direction. In accordance with this, it is possible to flatten the photoconductor unit 1Y in comparison with the conventional unit in which the first positioning protrusion 14Y and the second positioning protrusion 15Y are widely shifted to be disposed in the unit thickness direction, and the first positioning protrusion 14Y and the second positioning protrusion 15Y are separately engaged with slits. It is also possible to flatten other photoconductor units 1M, 1C, and 1K, for M, C, and K toners based on the same structure in comparison with the conventional unit.
In the above-mentioned example, the first positioning protrusion 14Y and the second positioning protrusion 15Y are engaged with the slit 96Y. However, the first positioning protrusion 14Y and the second positioning protrusion 15Y may engage a groove extending in the unit installation direction.
In the printer, although the photoconductor units 1Y, 1M, 1C, and 1K are flattened based on the above-mentioned structure, each unit requires a certain thickness. In the printer, a structure of preventing erroneous installation of the unit and obtaining unit individual information is added using this certain thickness. In the following, such a structure is described.
In the left side plate 95, an engagement unit 97Y preventing installation of a different type of unit is disposed in a lateral direction of the inlet of the slit 96Y. When the engagement unit 97Y preventing installation of a different type of unit engages the protrusion 17Y for judging device types disposed on the left side case 13Y of the photoconductor unit 1Y, it is possible to prevent erroneous installation of the photoconductor unit.
Specifically, various types of image forming apparatuses using photoconductor units are available on the market, so that the photoconductor unit for other device types may be erroneously installed on the printer. In particular, preceding devices and succeeding devices from the same manufacturer have a similar size and shape for the photoconductor unit, so that this type of erroneous installation is likely to occur. Further, even if the device types are matched, when photoconductor units for each color are used as in this printer, the photoconductor unit 1K for K toner may be erroneously installed in an installation position of the photoconductor unit 1Y for Y toner, for example.
In view of this, in the printer, the protrusion 17Y for judging device types and a protrusion for judging colors not shown in the drawings are disposed on the photoconductor unit 1Y to prevent erroneous installation. In addition, the engagement unit 97Y preventing installation of a different type unit and an engagement unit preventing installation of a different color unit (not shown) are disposed on the side plates of the printer body.
In the step of installing the photoconductor unit 1Y on the printer body, at the left end in the printer casing, before the first positioning protrusion 14Y disposed on the left side case 13Y of the photoconductor unit 1Y abuts the lower end inner wall of the slit 96Y, the following phenomenon occurs. Specifically, the protrusion 17Y for judging device types disposed on the left side case 13Y of the photoconductor unit 1Y engages the engagement unit 97Y preventing installation of a different type unit disposed on the left side plate 95 of the printer body. Upon installing a photoconductor unit for a printer whose device type is different from that of the present printer, namely, a photoconductor unit for a different device type, a protrusion of the unit abuts the engagement unit 97Y preventing installation of a different type of unit, so that the installation of the unit is prevented. In accordance with this, the installation of the photoconductor unit for different device type is prevented. In the same manner, installation of a photoconductor unit for different device type is prevented using the photoconductor units 1M, 1C, and 1K for M, C, and K toners.
The engagement unit 97Y preventing installation of a different type of unit disposed on the left side plate 95 of the printer body engages the protrusion 17Y for judging device types such that the protrusion 17Y for judging device types in the photoconductor unit 1Y is allowed to move in a length direction of the slit 96Y. Accordingly, it is possible to further move the photoconductor unit 1Y of the appropriate device type downward and to set the photoconductor unit 1Y at a regular setting position even after the engagement unit 97Y preventing installation of a different type of unit as a movement allowing engagement unit starts to be engaged with the protrusion 17Y for judging device types as a movement allowing engagement unit.
In the right side plate 98, an engagement unit preventing installation of a different color unit (not shown) is disposed in a lateral direction of each inlet of the four slits (not shown). One of these engagement units preventing installation of a different color unit is configured to be engaged with only a protrusion for judging colors for Y toner, for example, among protrusions for judging colors for Y, M, C, and K toners (not shown) and disposed on the four photoconductor units 1Y, 1M, 1C, and 1K. Specifically, the four engagement units preventing installation of a different color unit for Y, M, C, and K toners disposed on the right side plate 98 have a shape different from one another. Further, the protrusions for judging colors for Y, M, C, and K toners disposed on the photoconductor units have a shape different from one another. Each of the engagement units preventing installation of a different color unit for Y, M, C, and K toners is engaged with each of the protrusions for judging colors having a corresponding color, respectively.
In the step of installing the photoconductor unit 1Y on the printer body, at the right end in the printer casing, before the first positioning protrusion disposed on the right side case of the photoconductor unit 1Y (not shown) abuts the lower end inner wall of the slit, the following phenomenon occurs. Specifically, the protrusion for judging colors disposed on the right side case of the photoconductor unit 1Y is engaged with the engagement unit preventing installation of a different color unit disposed on the right side plate 98 of the printer body. Upon installing the photoconductor unit 1M, 1C, or 1K for M, C, or K toner, namely, a photoconductor unit for a different color, a protrusion for judging colors disposed on the unit abuts the engagement unit preventing installation of a different color unit, so that the installation of the unit is prevented. In accordance with this, the installation of the photoconductor unit for different color is prevented. In the same manner, installation of a photoconductor unit for a different color is prevented using the photoconductor units 1M, 1C, and 1K for M, C, and K toners.
The engagement unit preventing installation of a different color unit disposed on the right side plate 98 of the printer body is engaged with the protrusion for judging colors such that the protrusion for judging colors disposed on the photoconductor unit 1Y is allowed to move in a length direction of the slit of the right side plate 98. Accordingly, when a photoconductor unit of appropriate color is installed, it is possible to further move the photoconductor unit downward and to set the photoconductor unit at a regular setting position even after the engagement unit preventing installation of a different color unit as a movement allowing engagement unit starts to be engaged with the protrusion for judging colors as a movement allowing engagement unit.
As mentioned above with reference to
It is possible to judge installation of a different type of unit and installation of a different color unit based on information stored in the IC chip 18Y without disposing the above-mentioned engagement unit 97Y preventing installation of a different type of unit, the protrusion 17Y for judging device types, the engagement unit preventing installation of a different color unit, or the protrusion for judging colors. However, in this case, it is impossible to perform such a judgment until the photoconductor unit is inserted into the regular setting position to bring the exposed electrodes into contact with the contact electrodes. By contrast, in the printer where the engagement unit 97Y preventing installation of a different type of unit and the like are disposed as a movement allowing engagement unit, an operator is allowed to notice the installation of a different type of unit and the installation of a different color unit before the photoconductor unit is inserted into the regular setting position. Thus, it is possible to eliminate unnecessary operations for the operator and improve maintenance.
In
In the photoconductor unit 1Y of the printer, as shown in the drawing, the plural exposed electrodes 19Y are arranged in the unit thickness direction substantially orthogonal to an extending direction of the protrusion 16Y for slide guiding (equal to the length direction of the slit 96Y). Further, in the left side plate (numeral 95 in
In the left side case 13Y of the photoconductor unit 1Y, in an entire area of the plane surface, the protection sheet 20Y is fixed on an area (lower area relative to the exposed electrodes 19Y in this example) where the photoconductor unit 1Y frictionally slides on the contact electrodes of the printer body (not shown) in the step of installing the photoconductor unit 1Y on the printer body. The protection sheet 20Y is made of PET (polyethylene terephthalate) having a smaller coefficient of friction than that of a solid surface of the left side case 13Y. In other words, the photoconductor unit 1Y is subjected to a process to produce low frictional properties on the area which frictionally slides on the contact electrodes of the printer body (left side plate 95) in the step of installing the photoconductor unit 1Y on the printer body. In accordance with this, it is possible to prevent a generation of a flaw on the left side case 13Y when the solid surface of the left side case 13Y directly and frictionally slides on the contact electrodes of the printer body.
In the printer, the plural contact electrodes disposed on the left side plate (95) of the printer body employ contact electrodes extending in the length direction of the slit (96Y) on the left side plate due to the following reason. Specifically, in the photoconductor unit 1Y, a drive receiving gear (a photoconductor gear fixed on the shaft of the photoconductor in this example) (not shown) is disposed. A driving gear on the printer body meshes with the drive receiving gear, so that a drive force is transmitted from the printer body to the photoconductor unit. In such a structure, when the photoconductor unit 1Y is inserted into the printer body, if a relationship of rotational postures between the drive receiving gear of the photoconductor unit and the driving gear of the printer body is inappropriate, gear teeth of both gears may abut each other and the photoconductor unit may not be correctly set at the regular setting position (the first positioning protrusion 14Y does not correctly abut the lower end inner wall of the slit 96Y, hereafter referred to as “slight shift of setting position due to abutted gear teeth”). However, even if such a slight shift of setting position is generated, when the driving gear starts rotation and both gears appropriately mesh with each other, the photoconductor unit 1Y moves downward in accordance with weight of the photoconductor unit 1Y and is spontaneously set at the regular setting position. However, until the photoconductor unit 1Y is set at the regular setting position, the exposed electrodes 19Y of the photoconductor unit and the contact electrodes of the left side plate (95) may cause contact failure from positional shift in the length direction of the slit. In view of this, in the printer, the contact electrodes are extended in the length direction of the slit, so that even if the slight shift of setting position due to abutted gear teeth is generated, the exposed electrodes 19Y and the contact electrodes are securely brought into contact with each other. In addition, instead of extending the contact electrodes in the length direction of the slit, the exposed electrodes 19Y may be extended in the length direction of the slit.
In the printer, as indicated by the virtual line L2 in
In
In the above-mentioned example of the photoconductor unit 1Y, the drum cleaning device 3K, static charge eliminator (not shown in
As mentioned above, in the photoconductor unit 1Y of the printer, the protrusion 16Y for slide guiding extending in the length direction of the slit 96Y as an extended protrusion is disposed between the first positioning protrusion 14Y and the second positioning protrusion 15Y and the protrusion 16Y for slide guiding is configured to engage the same slit 96Y along with the first positioning protrusion 14Y and the second positioning protrusion 15Y. In such a structure, by smoothly guiding the second positioning protrusion 15Y to the inlet of the slit 96Y using a sliding movement of the protrusion 16Y for slide guiding within the slit 96Y, it is possible to improve a positioning accuracy of the photoconductor unit 1Y.
Further, in the photoconductor unit 1Y of the printer, the first positioning protrusion 14Y is formed using a metallic material and the second positioning protrusion 15Y is formed using a resin material due to the following reason. The first positioning protrusion 14Y is intended to take on a role of blocking the downward movement when the first positioning protrusion 14Y abuts the lower end inner wall of the slit while the photoconductor unit 1Y is inserted into the printer body, so that the first positioning protrusion 14Y receives a substantial impact. Unless the first positioning protrusion 14Y has rigidity capable of resisting this impact, it is impossible to obtain a desired positioning accuracy due to deformation or destruction of the protrusion upon receiving the impact. In view of this, the first positioning protrusion 14Y is formed using a metallic material with high rigidity. On the other hand, the second positioning protrusion 15Y does not receive such an impact, so that the second positioning protrusion 15Y is formed using the same resin material as used for the unit casing in order to simplify a manufacturing step by integrally forming the second positioning protrusion 15Y with the unit casing.
Further, in the printer, in addition to the combination of the first positioning protrusion 14Y, the second positioning protrusion 15Y, and the slit 96Y, the movement allowing engagement units are disposed on the photoconductor unit 1Y and the printer body such that each movement allowing engagement unit is engaged in order to allow the movement of the photoconductor unit 1Y in the length direction of the slit. Specifically, the protrusion 17Y for judging device types and the protrusion for judging colors are disposed on the photoconductor unit 1Y as the movement allowing engagement units. The engagement unit 97Y, a close-up of which is shown in
Further, in the printer, many combinations of the movement allowing engagement units are disposed on the photoconductor unit 1Y and the side plates of the printer body, so that it is possible to prevent erroneous installation of a photoconductor unit for a different device type and installation of a photoconductor unit for a different color.
Further, in the printer, the photoconductor unit 1Y includes the IC chip 18Y as the information storage circuit storing predetermined information such as the unit ID number, unit operating time, date of manufacture, and the like, and the exposed electrodes 19Y which are exposed and disposed while each electrode is electrically connected with the IC chip 18Y. The printer body includes the contact electrodes brought into contact with the exposed electrodes 19Y when the photoconductor unit 1Y is positioned in the printer body such that the first positioning protrusion 14Y abuts the lower end inner wall of the slit as the abutted portion of the printer body. The information communication is performed between the control unit disposed in the printer body and the IC chip 18Y via the exposed electrodes 19Y and the contact electrodes in contact with each other. In such a structure, as mentioned above, information specific to each unit product such as the unit ID number, unit operating time, date of manufacture, and the like is read from the chip or written in the chip. In accordance with this, it is possible to cause the controller unit to judge whether the photoconductor unit of each color reaches an end of a product life and whether the photoconductor unit is replaced or simply installed or removed, for example.
Further, in the photoconductor unit 1Y of the printer, the protrusion 17Y for judging device types is disposed in one of the areas defined by the virtual line as the boundary, the virtual line connecting the first positioning protrusion 14Y to the second positioning protrusion 15Y. The exposed electrodes 19Y are disposed on one of the other areas. In such a structure, the first positioning protrusion 14Y and the second positioning protrusion 15Y are disposed at the substantially central portion in the unit thickness direction, so that the photoconductor unit 1Y is supported in a balanced manner. Thus, it is possible to prevent generation of trembling of the unit during operation.
Further, in the photoconductor unit 1Y of the printer, in the entire area of the surface of the left side case 13Y which is a casing surface, the area which frictionally slides on the contact electrodes of the printer body in the step of installing the photoconductor unit 1Y on the printer body is subjected to a process to produce low frictional properties. In such a structure, it is possible to prevent generation of a flaw on the left side case 13Y when the solid surface of the left side case 13Y directly and frictionally slides on the contact electrodes of the printer body.
In the printer, the combination of the plurality of exposed electrodes 19Y and the plurality of contact electrodes, each corresponding to the exposed electrodes 19Y, respectively, are determined such that the plural exposed electrodes 19Y are moved to the contact positions for the corresponding contact electrodes without being in contact with non-corresponding contact electrodes in the step of installing the photoconductor unit 1Y on the printer body. In such a structure, it is possible to prevent generation of contact failure of both electrodes resulting from abrasion when the contact electrodes frictionally slide on the exposed electrodes 19Y unnecessarily.
Further, the printer employs electrodes extended in the slit length direction for at least either the exposed electrodes 19Y or the contact electrodes. In such a structure, even if the slight shift of setting position due to abutted gear teeth is generated, the exposed electrodes 19Y and the contact electrodes are securely brought into contact with each other in this status, so that it is possible to read information stored in the IC chip 18Y.
Further, in the printer, the slit length direction is shifted from the vertical direction. In such a structure, the photoconductor unit 1Y is supported by both first positioning protrusion 14Y and second positioning protrusion 15Y as a two-point support, so that it is possible to support the photoconductor unit 1Y in a balanced manner. Thus, it is possible to prevent the trembling of the photoconductor unit 1Y in the slit width direction.
Further, in the printer, taking into consideration the rotational moment of the drive transmitting gears (the photoconductor gear 21Y and the development roller gear 22Y) in the photoconductor unit 1Y and the rotational moment of the drive transmitting gears in the photoconductor unit 1Y and the printer body, the slit length direction is shifted from the vertical direction to the rotation direction of torque provided to the photoconductor unit 1Y with the contact point between the first positioning protrusion 14Y and the lower end inner wall of the slit as a fulcrum. In such a structure, it is possible to receive the rotational moment on the inner wall of the slit positioned in the rotation direction while the rotational moment is maintained without trembling the second positioning protrusion 15Y in the slit 96Y. Thus, it is possible to prevent the trembling of the photoconductor unit 1Y resulting from the reaction of meshing between the gears.
The present invention is not limited to the specifically disclosed embodiment, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on Japanese priority application No. 2007-055128 filed Mar. 6, 2007, the entire contents of which are hereby incorporated herein by reference.
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| 2007-055128 | Mar 2007 | JP | national |
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