Patent Application
20240383085
This application claims the benefit of priority to Japanese Patent Application No. 2023-080268, filed on May 15, 2023, the entire contents of which are hereby incorporated by reference.
The present invention relates to a lateral processing machine and a tool changer.
A conventional lateral machine tool includes an X-axis guide rail disposed on an upper surface of a bed, a column mounted on the X-axis guide rail and movable in X direction, a Y-axis guide rail disposed on one side surface of the column, a saddle supported by the Y-axis guide rail and movable in Y direction, a Z-axis guide rail disposed on the saddle, and a spindle head supported in a horizontal posture by the Z-axis guide rail (Japanese Patent No. 4514310).
In a case where there are a large number of processing portions of a workpiece, it is desired to shorten the processing time. Further, it is desired to automatically change a tool.
An object of the present invention is to provide a multi-axis lateral processing machine capable of changing the tool with a simple structure.
A first aspect of the present invention provides a lateral processing machine, including:
A second aspect of the present invention provides a lateral processing machine, including:
A third aspect of the present invention provides a tool changer for exchanging a tool with a spindle positioned at tool changing position, the tool changer including:
The first Y box may include a first box hole through which the first ram extends. The first processing unit may include a first body. The first body may extend through the first box hole. The first Y box may include a first packing that seals a gap between the first body and the first box hole.
The second Y box may include a second box hole through which the second ram extends. The second processing unit may include a second body. The second body may extend through the second box hole. The second Y box may include a second packing that seals a gap between the second body and the second box hole.
The third Y box may include a third box hole through which the third ram extends. The third processing unit may include a third body. The third body may extend through the third box hole. The third Y box may include a third packing that seals a gap between the third body and the third box hole.
The fourth Y box may include a fourth box hole through which the fourth ram extends. The fourth processing unit may include a fourth body. The fourth body may extend through the fourth box hole. The fourth Y box may include a fourth packing that seals a gap between the fourth body and the fourth box hole.
The expansion cover is, for example, a bellows, a roll cover, or a telescopic cover.
The lateral processing machine may include a second lower X-axis driving device that is disposed on the bed and drives a lower end portion of the second moving column in X direction, and a second upper X-axis driving device that is disposed above the bed and drives an upper end portion of the second moving column in X direction in synchronization with the second lower X-axis driving device.
The first upper X-axis driving device may be disposed on the fixed beam. The second upper X-axis driving device may be disposed on the fixed beam.
The second lower X-axis driving device may include a lower X helical rack, a second lower X helical gear that meshes with the lower X helical rack, and a second lower X motor connected to the second lower X helical gear and disposed on a lower end portion of the second moving column.
The second upper X-axis driving device may include an upper X helical rack, a second upper X helical gear that meshes with the upper X helical rack, and a second upper X motor connected to the second upper X helical gear and disposed on an upper end portion of the second moving column.
The lateral processing machine may include a first Y-axis driving device disposed on the first moving column. The first Y-axis driving device may include a first Y helical rack disposed on the first moving column, a first Y helical gear that meshes with the first Y helical rack, and a first Y motor connected to the first Y helical gear and disposed in the first processing unit. The first Y-axis driving device may be disposed on a first X side of the first moving column. The first Y helical rack may be disposed on the first X side of the first moving column.
The lateral processing machine may include a second Y-axis driving device disposed on the first moving column. The second Y-axis driving device may include the first Y helical rack, a second Y helical gear that meshes with the first Y helical rack, and a second Y motor connected to the second Y helical gear and disposed in the second processing unit. The second Y-axis driving device may be disposed on a first X side of the first moving column.
The lateral processing machine may include a third Y-axis driving device disposed on the second moving column. The third Y-axis driving device may include a second Y helical rack disposed on the second moving column, a third Y helical gear that meshes with the second Y helical rack, and a third Y motor connected to the third Y helical gear and disposed in the third processing unit.
The third Y-axis driving device may be disposed on a second X side of the second moving column. The second Y helical rack may be disposed on a second X side of the second moving column.
The lateral processing machine may include a fourth Y-axis driving device disposed on the second moving column. The fourth Y-axis driving device may include the second Y helical rack, a fourth Y helical gear that meshes with the second Y helical rack, and a fourth Y motor connected to the fourth Y helical gear and disposed in the fourth Y processing unit. The fourth Y-axis driving device may be disposed on a second X side of the second moving column.
The lateral processing machine may include a first Y base and a second Y base that are guided by the first Y-axis guide to move in Y direction. The first processing unit may be removably disposed on the first Y base. The lateral processing machine may include a first fastening member for fastening the first processing unit to the first Y base.
The second processing unit may be removably disposed on the second Y base. The lateral processing machine may include a second fastening member for fastening the second processing unit to the second Y base.
The lateral machine may include a third Y base and a fourth Y base that are guided by the second Y-axis guide to move in Y direction. The third processing unit may be removably disposed on the third Y base. The lateral processing machine may include a third fastening member for fastening the third processing unit to the third Y base.
The fourth processing unit may be removably disposed on the fourth Y base. The lateral processing machine may include a fourth fastening member for fastening the fourth processing unit to the fourth Y base.
The ram can be replaced with a spindle head. The body can be replaced with a Z base.
The first spindle may have a first spindle hole. The first spindle may include a first tool unclamping device.
The second spindle may have a second spindle hole. The second spindle may include a second tool unclamping device.
The third spindle may have a third spindle hole. The third spindle may include a third tool unclamping device.
The fourth spindle may have a fourth spindle hole. The fourth spindle may include a fourth tool unclamping device.
The first spindle is configured to move toward a second X direction to reach a first tool changing position.
The second spindle is configured to move toward the second X direction to reach a second tool changing position. The second spindle is configured to reach the second tool changing position at the same time that the first spindle reaches the first tool changing position.
The third spindle is configured to move toward a first X direction to reach a third tool changing position.
The fourth spindle is configured to move toward a first X direction to reach a fourth tool changing position. The fourth spindle is configured to reach the fourth tool changing position at the same time that the third spindle reaches the third tool changing position.
The first spindle may be configured not to interfere with the first tool changer when positioned at the first tool changing position. The first shutter of the first tool changer may be configured not to interfere with the first spindle located at the first tool changing position when the first shutter is at the processing position.
The second spindle may be configured not to interfere with the second tool changer when positioned at the second tool changing position. The second shutter of the second tool changer may be configured not to interfere with the second spindle located at the second tool changing position when the second shutter is at the processing position.
The third spindle may be configured not to interfere with the third tool changer when positioned at the third tool changing position. The third shutter of the third tool changer may be configured not to interfere with the third spindle located at the third tool changing position when the third shutter is at the processing position.
The fourth spindle may be configured not to interfere with the fourth tool changer when positioned at the fourth tool changing position. The fourth shutter of the fourth tool changer may be configured not to interfere with the fourth spindle located at the fourth tool changing position when the fourth shutter is at the processing position.
The lateral processing machine may include,
The lateral processing machine may include,
The first lower X-axis driving device may include,
The first upper X-axis driving device may include,
According to the present invention, a multi-axial lateral processing machine capable of changing the tool with a simple structure is provided.
As shown in
For convenience, the left-right direction is defined as an X direction (the left as viewed from the front is defined as +X direction), the vertical direction is defined as a Y direction (the upward is defined as +Y direction), and the front-rear direction is defined as a Z direction (the back as viewed from the front is defined as +Z direction).
As shown in
As shown in
The fixed beam 17 is bridged between the upper end portions of the pair of fixed support columns 15. The fixed beam 17 extends in X direction. As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The first Y base 301 is fastened to the Y guide block 271b. The first Y base 301 may include a bolt (first fastening member) 301a.
The second Y base 302 is fastened to the Y guide block 271b. The second Y base 302 may include a bolt (second fastening member) 302a.
As shown in
The first Y motor 331b is fastened to the first Y base 301. The first Y helical gear 331c, which is connected to the first Y motor 331b, engages with the first Y helical rack 331a.
As shown in
The tool 1 is mounted in the first spindle hole 291e. As shown in
As shown in
The second processing unit 292 includes a second body 292a, a second ram 292b, and a second spindle 292c. The second processing unit 292 is disposed in −Y direction (first Y direction) from the first processing unit 291. The second processing unit 292 is detachably coupled to the second Y base 302 with a second fastening member 302a. The second processing unit 292 is substantially identical to the first processing unit 291.
As shown in
As shown in
As shown in
The second upper X-axis driving device 252 includes an upper X helical rack 252a, a second upper X motor 252b, and a second upper X helical gear 232c.
As shown in
The fourth Y-axis driving device 334 includes a second Y helical rack 332a, a fourth Y motor 334b, and a fourth Y helical gear 334c.
The third processing unit 293 includes a third body 293a, a third ram 293b, and a third spindle 39c. The third processing unit 293 is removably coupled to the third Y base 303.
The fourth processing unit 294 is disposed in −Y direction (first Y direction) from the third processing unit 293. The fourth processing unit 294 includes a fourth body 294a, a fourth ram 294b, and a fourth spindle 294c. The fourth processing unit 294 is removably coupled to the fourth Y base 304.
The third processing unit 293 and the fourth processing unit 294 are substantially the same as the first processing unit 291.
As shown in
The box cover 41 is fixed to the fixed support column 15. The box cover 41, which has a box shape, has a large opening in Z direction.
The first X box 431, which has a box shape extending in Y direction, has a large opening in Z direction. The first X box 431, which is disposed in the box cover 41, reciprocates in X direction. The second X box 432 is substantially identical to the first X box 431. The second X box 432 is disposed in the +X side from the first X box 431.
The first Y box 441, which has a box shape, is disposed inside the first X box 431. The first Y box 441 reciprocates in Y direction. As shown in
The second Y box 442 includes a second box hole 442a and a second packing 442b. The second Y box 442 is substantially identical to the first X box 431.
The third Y box 443 includes a third box hole 443a and a third packing 443b. The third Y box 443 is substantially identical to the first X box 431.
The fourth Y box 444 includes a fourth box hole 444a and a fourth packing 444b. The fourth Y box 444 is substantially identical to the first X box 431.
As shown in
The second X bellows 452 is disposed in the box cover 41 to connect the first X box 431 and the second X box 432. The second X bellows 452 expands and contracts as the first X box 431 and the second X box 432 reciprocate.
The third X bellows 453 is disposed in the box cover 41 to connect the box cover 41 and the second X box 432. The third X bellows 453 expands and contracts as the second X box 432 reciprocates.
The first Y bellows 471 is disposed in the first X box 431 to connect the first X box 431 and the first Y box 441. The first Y bellows 471 expands and contracts as the first Y box 441 reciprocates.
The second Y bellows 472 is disposed in the first X box 431 to connect the first Y box 441 and the second Y box 442. The second Y bellows 472 expands and contracts as the first Y box 441 and the second Y box 442 reciprocate.
The third Y bellows 473 is disposed in the first X box 431 to connect the first X box 431 and the second Y box 442. The third Y bellows 473 expands and contracts as the second Y box 442 reciprocates.
The fourth Y bellows 474 is disposed in the second X box 432 to connect the second X box 432 and the third Y box 443. The fourth Y bellows 474 expands and contracts as the third Y box 443 reciprocates.
The fifth Y bellows 475 is disposed in the second X box 432 to connect the third Y box 443 and the fourth Y box 444. The fifth Y bellows 475 expands and contracts as the third Y box 443 and the fourth Y box 444 reciprocate.
The sixth Y bellows 476 is disposed in the second X box 432 to connect the second X box 432 and the fourth Y box 444. The sixth Y bellows 476 expands and contracts as the fourth Y box 444 reciprocates.
As shown in
As shown in
For convenience, the first ATC 511 of
The frame 501 extends toward-X direction from the sub-column 15b. The frame 501 supports the magazine disk 551, the magazine cover 531, the cam 571, and the motor 561. The motor 561 rotates the magazine disk 551.
The magazine cover 531 has a tool change port (first tool change port) 531a. The tool change port 531a is disposed in the first X direction (+X direction) from the magazine cover 531. The tool change port 531a has a rectangular shape as viewed from X direction. As viewed from the front (−Z direction), the tool change port 531a is C-shaped and recessed in −X direction.
The magazine disk 551 has the rotary shaft 581. The magazine disk 551 rotates about the rotary shaft 581. The magazine disk 551 is connected to the motor 561. The motor 561 positions any one of the tool holding portions 591 or a shutter centerline 7 at the tool changing position 81. The shutter centerline 7 connects the shutter 731 and the center of the rotary shaft 581.
The cam 571 is fixed to the frame 501. The cam 571 is a disk-shaped plate cam. The cam 571 has a contour 571a. The contour 571a has a distance 571b equal from the rotary shaft 581 except for the tool changing position 81. The contour 571a is shorter by a stroke length 571c from the distance 571b at the tool changing position 81.
The tool holding portion 591 includes a tool holding portion 591a and a tool holding portion 591b. In
The tool holding portion 591 is disposed on an outer peripheral portion of the magazine disk 551. The tool holding portion 591 includes a pair of pinch levers 69, a pinch pin 70, a roller cam 71, a compression coil spring (first elastic body) 73, a key 72, a cylinder 61, a plunger 63, a compression coil spring (second elastic body) 67, and a cam follower 65. Hereinafter, the radially outward from the magazine disk 551 is referred to as a distal end direction, and the radially inward from the magazine disk 551 is referred to as a basal end direction.
The pinch lever 69 includes a claw portion 69a and a lever portion 69b. The claw portion 69a is a distal end portion of the pinch lever 69. The claw portion 69a holds the tool 1. The lever portion 69b is a basal end portion of the pinch lever 69. The pair of pinch levers 69 is swingably supported by the magazine disk 551 with the pinch pin 70. The pinch pin 70 supports a central portion of the pinch lever 69. The compression coil spring 73 is disposed between the pair of lever portions 69b to bias the lever portion 69b so as to separate each other. The roller cam 71 is disposed at a basal end portion of the lever portion 69b. The roller cam 71 may be omitted. The compression coil spring 73 may be omitted.
The key 72 is disposed between the pair of pinch levers 69. The key 72 is fixed to the magazine disk 551. The key 72 is inserted into the keyway 1b when the pinch lever 69 holds the tool 1.
The cylinder 61 includes a cylinder chamber 61a and a rod hole 61b. The cylinder 61 has, for example, a prismatic shape. The cylinder 61 is disposed on the magazine disk 551. The cylinder chamber 61a extends in a radial direction of the magazine disk 551. The rod hole 61b, which is disposed at the basal end portion of the cylinder 61, is connected to the cylinder chamber 61a.
The plunger 63 includes a V-plane 63a, a piston 63c, and a rod 63b. The plunger 63 reciprocates in the radial direction inside the cylinder 61. The piston 63c slides inside the cylinder chamber 61a. The V-plane 63a is disposed at the distal end of the piston 63c. The V-plane 63a comes into contact with the roller cams 71. The rod 63b is connected to the basal end of the piston 63c to extend through the rod hole 61b. The cam follower 65 is disposed at the basal end of the rod 63b.
The compression coil spring 67 is disposed inside the cylinder chamber 61a. The compression coil spring 67 biases the piston 63c toward distal end.
The shutter 731 is disposed on the magazine disk 551. The shutter 731 has a rectangular shape as viewed in the radial direction. The shutter 731, which is C-shaped as viewed from the front (−Z direction), has a central portion recessed radially inward. The shutter 731 and the tool holding portion 591 rotate integrally with the magazine disk 551. At the processing position 5 (see
A method of using the first ATC 511 will be described.
In the tool holding portion 591b, the cam follower 65 abuts against the cam 571. The plunger 63 thus cannot move toward the center direction. The V-plane 63a of the plunger 63 comes into contact with the roller cam 71. Further, the plunger 63 is biased toward the distal end by the spring 67. The pinch lever 69 is thus biased in the closing direction. The tool 1 held by the tool holding portion 591b is thus prevented from being detached from the tool holding portion 591b.
Referring to
Next, as shown in
When the first ATC 511 passes the tool 1 to the first spindle 291c, it reversely performs the steps of the above-described replacement methods. That is, in
As shown in
As shown in
As shown in
The fourth ATC 514 includes a frame 504, a magazine cover (second magazine cover) 534, a magazine disk (second magazine disk) 554, a cam 574, a motor 564, a plurality of tool holding portions (second tool holding portions) 594, and a shutter (second shutter) 734. The magazine cover 534 has a tool change port (second tool change port) 534a. The magazine cover 534 is integral with the magazine cover 533.
The lateral processing machine 10 according to the present embodiment achieves the following effects.
The bellows cover 40 includes a first X box 431 and two Y boxes 441, 442. When the first X box 431 is tilted, the first X box 431 is prevented from moving. Then, damage to the first X bellows 451 and the second X bellows 452 is promoted.
In contrast, in the present embodiment, the two Y boxes 441, 442 are supported by the first body 291a and the second body 292a, respectively. The first body 291a and the second body 292a are guided by the first Y-axis guide 271. Thus, when the first spindle 291c and the second spindle 292c move freely in XYZ direction, the first body 291a and the second body 292a are positioned parallel to the Y-axis. As a result, the inclination of the first X box 431 from the Y direction is suppressed. The first X box 431 is thus moved smoothly. In addition, damage to the first X bellows 451 and the second X bellows 452 is suppressed.
The second X box 432 is also substantially the same as the first X box 431.
The tool change port 531a and the shutter 731 are recessed in −X direction as viewed from Z direction. Thus, when the shutter 731 is at the processing position 5, the first spindle 291c can be moved to the tool changing position 81.
Both the first processing unit 291 and the second processing unit 292 are arranged in the first moving column 211. The first spindle 291c moves to the tool changing position 81 when the first spindle 291c exchanges the tool 1 with the first ATC 511. At the same time, the second spindle 292c moves to the tool changing position 83.
When the first spindle 291c exchanges the tool 1 with the first ATC 511, the second spindle 292c can simultaneously exchange the tool 1 with the second ATC 512.
When the first spindle 291c exchanges the tool 1 with the first ATC 511 while the second spindle 292c does not exchange the tool 1 with the second ATC 512, the shutter 732 is positioned at the processing position 5. At this time, the tool change port 532a and the shutter 732 are recessed in −X direction as viewed from Z direction. The second spindle 292c thus does not collide with the second ATC 512.
Even when the second spindle 292c exchanges the tool 1 with the second ATC 512 while the first spindle 291c does not exchange the tool 1 with the first ATC 511, the first spindle 291c does not collide with the first ATC 511.
The relationship between the third spindle 293c, the fourth spindle 294c and the third ATC 513, the fourth ATC 514 is substantially the same as the relationship between the first spindle 291c, the second spindle 292c and the first ATC 511, the second ATC 512.
The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention, and all technical matters included in the technical idea described in the claims are the subject of the present invention. While the above embodiments have been shown by way of example, those skilled in the art will recognize that various alternatives, modifications, variations, and improvements can be made from the disclosure herein, which fall within the scope of the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-080268 | May 2023 | JP | national |
