This application claims the priority of Utility Model Application No. DE 20 2013 003 432.7 filed on 12 Apr. 2013, pursuant to 35 U.S.C. 119(a)(d), the content of which is incorporated herein by reference as if fully set forth herein.
The invention relates to a lattice boom for a crane, a lattice element for a lattice boom of this type, and a crane comprising a lattice boom of this type.
A lattice boom crane is known from US 2009/015 9547 A1. In order to allow for ever increasing bearing loads, a lattice boom cross-sectional surface can be increased in a direction perpendicular to a lattice boom longitudinal axis. An oversize cross-section of a lattice boom having a width of for instance more than 4 m causes problems during the transport of the lattice boom.
Various approaches are known from prior art describing a dividable, collapsible and/or foldable structure of individual lattice elements allowing a transport volume of the lattice element to be reduced. For instance, EP 0 609 998 A1 discloses a lattice boom crane divided along its length in such a way that the lattice boom is separable in a symmetry plane in such a way as to reduce the height of the lattice boom for transporting the latter. Converting the lattice elements from a work arrangement having a maximum lattice element volume into a transport arrangement having a reduced lattice element volume is complicated. A mobile large crane comprising a dismountable lattice element is also known from DE 10 2006 060 347 A1, from U.S. Pat. No. 3,564,789 and from NL 1 035 078 C, for example.
An object of the present invention is to provide a lattice boom having a number of lattice elements, which lattice boom has a high load bearing capacity on the one hand and is easily transportable on the other.
This object is achieved according to the invention by a lattice boom for a crane comprising a number of lattice elements arranged one behind the other in such a way that their respective lattice element longitudinal axes are oriented along a lattice boom longitudinal axis, wherein each lattice element has a lattice element width which is oriented perpendicular to the lattice element longitudinal axis and is greater than 4 m when in a work arrangement, and in the work arrangement, each lattice element falls below permissible maximum dimensions for a transport of the lattice element.
A lattice boom has a number of lattice elements which are in particular detachably interconnectable. The lattice elements are in each case arranged one behind the other in such a way that a respective lattice element longitudinal axis thereof is arranged along a lattice boom longitudinal axis. The lattice element longitudinal axes are oriented parallel to each other and in particular parallel to the lattice boom longitudinal axis. Each lattice element has a lattice element width oriented perpendicular to the lattice element longitudinal axis which, in a work arrangement, is greater than 4 m. Work arrangement means that the lattice elements are interconnectable to form a lattice boom. In the work arrangement, each of the lattice elements has a cross-sectional surface oriented perpendicular to the lattice element longitudinal axis which ensures an increased load bearing capacity for each individual lattice element and therefore for a lattice boom made up of said lattice elements. In the work arrangement, the lattice element width in particular amounts to more than 6 m and in particular to up to 8 m or more. Lattice elements of this type allow for an uncomplicated design of a lattice boom having an increased load bearing capacity by virtue of the fact that the lattice elements are arranged and interconnected one behind the other along the lattice boom longitudinal axis. At the same time, the lattice elements are configured in such a way that they are transportable in the work arrangement. This means that in the work arrangement, each lattice element has a lattice element volume such that permissible transport dimensions for a transport are not exceeded. According to the invention, it was also found that a lattice boom having an increased load bearing capacity may also be formed by lattice elements which are transportable in the work arrangement, in particular on the road, on rails and/or in transport containers provided for this purpose. Consequently, an essential feature is that the lattice boom is assembled from a plurality of short lattice sections oriented along the lattice element longitudinal axis, wherein each of the lattice sections has an increased lattice element width to ensure the required load bearing capacity. The lattice sections according to the invention are wide and short. The lattice elements according to the invention differ from the prior art approach pursued so far according to which the available transport volume is fully used by designing the lattice elements in such a way as to have a maximum length. The available transport volume is fully used by designing the lattice elements in such a way as to have a maximum width. The other dimensions of the lattice elements are defined such as to comply with the maximum permissible transport volume. The lattice element is transportable in the work arrangement. This means that the lattice element is in particular identical in the work arrangement and in the transport arrangement. It is in particular not required for the lattice element to be dismounted, folded and/or collapsed in order to achieve the maximum permissible transport dimensions. This is achieved in that the other lattice element dimensions apart from the lattice element width, in particular a lattice element length oriented along the lattice element longitudinal axis and a lattice element height which is in each case oriented perpendicular to the lattice element width and to the lattice element length, are selected in such a way that permissible transport dimensions are not exceeded. The lattice element length and the lattice element height are in particular smaller than the lattice element width. The lattice element length and/or the lattice element height are in particular smaller than 4 m. In particular, the lattice element width is the greatest dimension of the substantially cubic lattice element. Permissible transport dimensions of this type are determined by the selected route of transport. For instance, maximum permissible transport heights must not be exceeded to ensure that a road transport, in particular under bridges, is possible. In order to prevent such a road transport from being declared an oversize transport, a permissible transport width must be complied with. If this transport width is exceeded, additional safety precautions must be taken, for instance in the form of escort vehicles. On German motorways, oversize transports are preferably only permitted at night. In these cases, transport is complicated and expensive. Similarly, permissible transport dimensions are determined correspondingly for water freight, for rail transport or air freight. The applicable transport dimensions may vary depending on the transport infrastructure. It is in particular conceivable for permissible transport dimensions to change in the course of time as a result of a change in legislation. Permissible transport dimensions may also be different in different countries and/or territories. What is essential is that the lattice element can be easily transported without requiring additional steps such as dismounting, folding and/or collapsing. In particular the lattice element length is reduced compared to prior art lattice elements. The lattice boom has a design which is simple and rugged at the same time. Mounting and dismounting the lattice boom assembled from the above-described lattice elements can be performed quickly, thus requiring less time.
According to an advantageous embodiment, each lattice element of a lattice boom has a lattice element length oriented parallel to the lattice element longitudinal axis which is smaller than 4 m and in particular amounts to no more than 3.5 m in the work arrangement. The lattice element has an increased cross-sectional surface oriented perpendicular to the lattice element longitudinal axis. At the same time, the lattice element length L is reduced. A lattice boom of this type has lattice elements which are wide and short at the same time.
According to another advantageous embodiment, the lattice elements are in each case in the shape of a cuboid and are in particular hollow along the lattice element longitudinal axis. A lattice element of this type is substantially configured in the shape of a rectangular hollow profile. A lattice element of this type and a lattice boom made thereof have a high intrinsic stability obtained using less material. The specific weight of a lattice boom of this type is reduced. Since all lattice elements may be hollow, the resulting lattice boom is hollow as well.
According to another advantageous embodiment, the lattice element is configured in one piece and has a lattice element frame. The lattice element frame is in particular inseparable and rigid. The lattice element has an improved rigidity and stability. The lattice element frame may for instance have a rod structure, wherein a plurality of rods and/or tubes are welded together to form the lattice element frame. A rod structure of this type may be composed of chord tubes and diagonal rods arranged therebetween.
Alternatively, it is also conceivable to provide four chord tubes which are in each case in particular oriented parallel to the lattice element longitudinal axis and are rigidly interconnected, for instance by welding. The side surfaces of a lattice element frame formed of four chord tubes may in particular be filled with rods and/or plates.
According to a particularly preferred embodiment, an upper and lower end, or front and rear end, respectively, of the lattice element, which are in each case oriented along the lattice element longitudinal axis, are in each case provided with at least one connection device. The connection device allows two lattice elements arranged next to each other along the lattice boom longitudinal axis to be interconnected. A connection device of this type may for instance be a flange welded to the lattice element frame that is provided with at least one connection opening. Connection devices of this type allow connection elements such as screws or bolts to be passed through, in particular parallel to the lattice element longitudinal axis, for interconnecting the lattice elements. It is also conceivable for a connection device to be provided with connection lugs allowing the connection elements in the form of bolts or screws to be passed through, in particular in a plane perpendicular to the lattice element longitudinal axis.
According to another advantageous embodiment, the lattice element frame is provided with at least one reinforcing element. The at least one reinforcing element is arranged in a plane oriented parallel to the lattice element longitudinal axis. This means that the at least one reinforcing element is arranged on side surfaces of the cuboid-shaped lattice element and in particular not on cover surfaces oriented perpendicular to the lattice element longitudinal axis. The reinforcing element may be in the shape of a rod or a plate. The reinforcing elements may be rigidly connected to the lattice element frame, for instance by welding. The reinforcing elements may also be arranged on the lattice element frame in a detachable manner, for instance in the form of a plug-in connection or a bolt connection. This allows the transport weight to be reduced even more by transporting the reinforcing elements separately from the lattice element frame.
According to another advantageous embodiment, the lattice element is composed of more than one component. As a result, the lattice element may be converted from the work arrangement into a transport arrangement in such a way that the required transport dimensions of the lattice element are reduced even more. This may lead to additional advantages during transport. In particular, more than one lattice element may be transported at the same transport volume.
In another advantageous embodiment, the lattice element is foldable. By folding the lattice element, a lattice element width in the folded-out work arrangement of the lattice element may be converted to a lattice element width in a folded-in transport arrangement such that the lattice element width in the transport arrangement is reduced. In particular, the lattice element width in the transport arrangement is smaller than 4 m and amounts in particular to no more than 3 m.
According to another advantageous embodiment, the lattice element comprises a number of components which are oriented along the lattice element width and are articulated to each other. The components are in particular in the shape of a rod, a frame and/or a plate. When the lattice element is folded, the components may in each case be pivoted relative to each other along a pivot axis oriented parallel to the lattice element longitudinal axis. This allows the lattice element width in the transport arrangement to be reduced.
According to another advantageous embodiment, the lattice element is composed of a number of components which are detachably interconnected. In the work arrangement, the components are rigidly interconnected. In the transport arrangement, the components are detached from each other in such a way that the lattice element width in the detached transport arrangement is smaller than the lattice element width in the connected work arrangement. The lattice element width in the transport arrangement is in particular smaller than 4 m and amounts in particular to no more than 1 m. The required transport volume for a lattice element of this type is considerably reduced.
According to another advantageous embodiment, the components are configured as side components which are frame-like. The side components are in particular configured as rectangular frames. Each of the side components is arranged in a plane spanned by the lattice element width and the lattice element longitudinal axis. The side components are parallel to each other and arranged on the lattice element at a distance from each other. The side components are detachably interconnected.
According to a particularly advantageous embodiment, the side components are interconnected in a reinforcing manner by means of at least one rod element and/or a tie fastener which may in particular be fastened to the rod elements. A tie fastener of this type may for instance be a fiber glass tie fastener. A fiber glass tie fastener has a particularly low weight and allows a high-strength fastening to be achieved.
According to another advantageous embodiment, the lattice elements are detachably interconnected along the lattice element longitudinal axis. This may in particular be done using connection elements oriented along the lattice element longitudinal axis and/or perpendicular to the lattice element longitudinal axis. Suitable connection elements are for instance bolts and/or screws.
According to another advantageous embodiment, each lattice element is provided with a number of, in particular four, corner bars. The corner bars are in particular configured as chord tubes. The respective longitudinal axes of the corner bars define corner points of a cross-sectional surface of the lattice element oriented perpendicular to the lattice element longitudinal axis. The corner bars are substantially oriented along the lattice element longitudinal axis. This ensures that the cross-sectional surface is constant along the lattice element longitudinal axis. It may be desirable to change the cross-sectional surface along the lattice element longitudinal axis, for instance to allow for a cross-section transition. A lattice element of this type is referred to as adapter lattice element. Relative to the lattice boom longitudinal axis, adapter elements of this type may be arranged at a lower and/or upper end of the lattice boom to allow the lattice elements to be connected with a foot component for pivotable articulation of the lattice boom to the crane or with a head component for rope guidance of a hook block.
Another object of the invention is to provide a lattice element which allows a lattice boom to be formed which has an increased load bearing capacity while providing for an easier transport of the lattice element.
This object is achieved according to the invention by a lattice element for a lattice boom according to the invention. In the work arrangement, a lattice element of this type has a lattice element width oriented perpendicular to the lattice element longitudinal axis which is greater than 4 m, in particular greater than 6 m, and in particular greater than 8 m. In the work arrangement, the lattice element does not exceed the permissible transport dimensions for a transport. This means that the lattice element is easily transportable in the work arrangement, in particular without having to be converted into the transport arrangement.
The advantages thereof correspond to those of the lattice boom according to the invention to which reference is made.
Another object of the present invention is to provide a crane comprising a lattice boom, wherein the lattice boom has an increased load bearing capacity and is easily transportable at the same time.
This object is achieved according to the invention by a crane comprising a lattice boom according to the invention. A crane of this type has the advantages of the lattice boom according to the invention to which reference is made.
Exemplary embodiments of the invention will be explained in more detail below with reference to the drawing.
A crane 1 shown in
Additionally, a boom tensioning device 9 is articulated to the upper structure 5 in such a way as to allow for a pivoting movement about a horizontal pivot axis 8. The lattice boom 7 is tensioned by means of a guy wire 10 which is guided across the boom tensioning device 9.
The lattice boom 7 comprises a foot component 11 by means of which the lattice boom 7 is pivotably articulated to the luffing axle 6 on the upper structure 5 of the crane 1. In the drawing plane according to
Along a lattice boom longitudinal axis 12, the foot component 11 is adjoined by a number of lattice elements 13. The lattice elements 13 are detachably interconnected along the lattice boom longitudinal axis 12. Each of the lattice elements 13 has a lattice element longitudinal axis 14 which is oriented parallel to the lattice boom longitudinal axis 12. In the illustration according to
Each of the lattice elements 13 has a lattice element height H which is substantially identical for all lattice elements 13. The lattice element height H may vary along the lattice boom longitudinal axis 12 for individual lattice elements 13. The lattice element height H for instance amounts to no more than 3.2 m. The lattice element height is oriented perpendicular to the lattice element longitudinal axis 14. The lattice element height H is in particular oriented parallel to the drawing plane of
Each of the lattice elements 13 is in the shape of a cuboid and has a lattice element length L oriented along the lattice element longitudinal axis 14. In the work arrangement, the lattice element length L amounts to less than 4 m and in particular to no more than 3.5 m. The lattice element length is in particular identical for all lattice elements 13. The lattice element length L may vary for different lattice elements 13.
The illustration of the lattice boom 7 therefore substantially corresponds to the illustration in
The following is a more detailed description of the lattice element 13 according to one embodiment as shown in
A reinforcement of the lattice element frame is provided by a number of reinforcing elements 19 in the form of reinforcing tubes which are in each case arranged diagonally between in each case two adjacent chord tubes 17. The reinforcing tubes 19 are in each case rigidly interconnected, in particular by welding. Furthermore, the reinforcing tubes 19 are fastened, in particular welded, to the cross tubes 18 and/or the chord tubes 17. The lattice element frame thus formed is inseparable and rigid. The lattice element frame has a high stability. Each of the front ends of the chord tubes 17 is provided with connection devices. In other words, an upper and a lower end of each of the connection devices are oriented along the lattice element longitudinal axis 14 of the lattice element 13. The connection devices 20 are configured as multi-lugged connection lugs. According to the exemplary embodiment shown in
The following is a more detailed description of another embodiment of the invention as shown in
The two flanges 24 are substantially identical. The flange 24 comprises four substantially annular chord tube flanges 25 and cross flanges 26 interconnecting in each case two adjacent chord tube flanges 25. The flange 24 comprises flat strips which are arranged in a plane perpendicular to the lattice element longitudinal axis 14. The strips are provided with through-holes 27 oriented along the lattice element longitudinal axis 14. Arranged in laterally protruding sections of the flange 24, the through-holes 27 allow connection elements 21 to be inserted for interconnecting two adjacent lattice elements 23. In order to improve a filling of the lattice element 23, plate-shaped reinforcing elements 28 may be provided between two adjacent chord tubes 17 as indicated in
Instead of a connection element 21 in the form of a screw, plug-in bolts are conceivable as well. The connection elements 21 are in each case oriented parallel to the respective lattice element longitudinal axis 14 of the lattice elements 23, in other words parallel to the lattice boom longitudinal axis 12.
The following is a more detailed description of another embodiment of the invention as shown in
Folding is made possible by a number of components 30 which are in each case articulated to each other and provided in a direction along the lattice element width B. The pivoting movement takes place about a pivot axis 31 which interconnects two adjacent components 30 in such a way as to be pivotable. The pivoting axis 31 is in each case oriented parallel to the lattice element longitudinal axis 14. It is in particular conceivable for two components 30 to be interconnected in such a way as to form a hinge, in particular in the form of a piano hinge. If the components 30 are arranged along the lattice element width B, the pivot angle of a piano hinge of this type is in particular limited to a maximum of 180° as shown in
The lattice element 29 shown in
In order to prevent the lattice element 29 from being accidentally folded when in the work arrangement, at least sections of the lattice element are reinforced in the work arrangement. The lattice element 29, which is symmetric relative to the cross tube 18 interconnecting the central tubes 33, is provided with a reinforcing frame 35 for securing a section of the lattice element 29 shown on the left of
In the section of the lattice element 29 shown on the right of
The following is a more detailed description of a folding procedure for the lattice element 29 starting from the work arrangement shown in
The following is a description of another embodiment of the invention by means of
The tie fastener 41 can be untied for a transport of the lattice element 38. In addition to that, the filling rods 40 between the side components can be removed. In this case, the two side components 39 may be arranged on top of each other to save space as indicated in
The following is a description of another embodiment of the invention as shown in
The lattice element 43 is provided with reinforcing elements 44. In the illustrated embodiment, the reinforcing elements 44 are configured as reinforcing tubes. The reinforcing tubes are in each case connected to fastening elements 45 arranged in the centers of the cross tubes 18. The reinforcing tubes are in particular connected to the fastening elements 45 by means of bolts. Bolts provided for this purpose are oriented parallel to the lattice element longitudinal axis 14. The reinforcing elements 44 are arranged in a frame formed by the chord tubes 17 and the cross tubes 18. The reinforcing elements 44 are oriented relative to the lattice element longitudinal axis 14 in the shape of a rhombus. The lattice element 43 has an increased stiffness.