This application is a national phase entry of International Application No. PCT/CN2016/112439, filed Dec. 27, 2016, which claims priority to Chinese Application No. 201511004283.8, filed Dec. 28, 2015, the entire contents of which are incorporated herein by reference.
This application is a national phase entry of International Application No. PCT/CN2016/112439, filed Dec. 27, 2016, which claims priority of Chinese Application No. 201511004283.8, filed Dec. 28, 2015, the entire contents of which are incorporated herein by reference.
The present invention relates to a household appliance, in particular to a laundry device.
At present, for the common pulsator washing machines in the market, a number of (generally four) suspension rod systems are used to fixedly suspend an outer tub in a housing of the washing machine, and an inner tub is rotatably arranged in the outer tub, in order to reduce the vibration transmitted from the inner and outer tubs to the housing due to eccentric rotation. However, the suspension rod system in the prior art weakens the vibration transmitted from the outer tub to the housing in terms of the vibration transmission path, but cannot reduce the vibration transmitted from the inner tub to the outer tub.
In order to solve the above problem, in the prior art, magnets cooperating with the inner tub and the outer tub and having repulsion magnetic forces are arranged below a bottom wall of the outer tub, so that the inner tub is suspended in the outer tub by means of the repulsion between the magnets. The magnets comprise a first permanent magnet and a second permanent magnet, both of which are located within an outer sleeve below the outer tub. The first permanent magnet is fixedly connected to the inner tub via a connecting shaft, and the second permanent magnet is located below the first permanent magnet and is fixedly connected to the outer tub via the outer sleeve. A segment, between the inner tub and the first permanent magnet, of the connecting shaft needs to sustain the weight of the inner tub and the laundry therein, the repulsion between the first permanent magnet and the second permanent magnet, and the torque of the inner tub when rotating, and therefore this segment of the connecting shaft is prone to fatigue failure, shortening its service life and increasing the maintenance cost of the washing machine.
At the same time, the inventors of the present application found that the prior art technical solution of suspending the inner tub in the outer tub can only relieve the vibration between the inner tub and the outer tub in the vertical direction (i.e., in the axial direction of the inner and outer tubs). However, the inventors of the present application further recognize that in the case of a pulsator washing machine, during rotation of the inner tub in a horizontal plane about a rotary shaft thereof in the vertical direction, the inner tub easily shakes due to eccentricity and thereby causes the radial vibration. That is to say, the radial vibration of the inner tub and/or the outer tub is one of the most important vibration modes in the pulsator washing machine, which is not recognized by those skilled in the art.
To this end, an object of the present invention is to provide a laundry device that is capable of suppressing the vibration of an inner tub and/or an outer tub in a radial direction, with the aim of overcoming at least one of the drawbacks in the prior art by.
A further object of the present invention is to suppress the vibration of the inner tub and/or the outer tub in an axial direction.
A still further object of the present invention is to reduce the burden on a rotating mechanism of the laundry device and to reduce the cost of maintenance of the laundry device.
In order to achieve the above objects, the present invention provides a laundry device comprising an outer tub, and an inner tub rotatably arranged in the outer tub, the laundry device further comprising:
an inner magnetic ring and an outer magnetic ring, wherein one of the inner magnetic ring and the outer magnetic ring is directly or indirectly fixed to a bottom wall of the inner tub and located on an outer side of the bottom wall of the inner tub, and the other one is directly or indirectly fixed to a bottom wall of the outer tub and located on an inner side of the bottom wall of the outer tub; and an upper end face and a lower end face of the inner magnetic ring respectively have the same polarity as an upper end face and a lower end face of the outer magnetic ring, so as to suppress the vibration of the inner tub and/or the outer tub in a radial direction by means of the radial repulsion between the inner magnetic ring and the outer magnetic ring.
Optionally, the outer magnetic ring is directly or indirectly fixed to the bottom wall of the inner tub and located on the outer side of the bottom wall of the inner tub, and the inner magnetic ring is directly or indirectly fixed to the bottom wall of the outer tub and located on the inner side of the bottom wall of the outer tub.
Optionally, the outer magnetic ring is configured to be movable in a vertical direction with respect to the inner magnetic ring, so as to increase the area of regions, having the same magnetism and overlapping in the vertical direction, of the inner magnetic ring and the outer magnetic ring.
Optionally, the laundry device further comprises:
an upper magnetic ring, which is directly or indirectly fixed to the bottom wall of the inner tub and located on the outer side of the bottom wall of the inner tub, wherein
the upper magnetic ring is opposed to the inner magnetic ring in the vertical direction, and a lower surface of the upper magnetic ring has the same polarity as an upper surface of the inner magnetic ring, so as to support the inner tub in the outer tub in a suspended manner by means of the repulsion between the inner magnetic ring and the upper magnetic ring, and to make the forces of gravity of the inner tub and contents therein directly act on the bottom wall of the outer tub via the inner magnetic ring and the upper magnetic ring.
Optionally, the laundry device further comprises:
a flange plate fixed to the bottom wall of the inner tub on the outer side of the bottom wall of the inner tub; and
a magnetic floating sleeve fixed to the flange plate on a lower side, facing the bottom wall of the outer tub, of the flange plate, wherein
the outer magnetic ring and the upper magnetic ring are both arranged in the magnetic floating sleeve so as to be indirectly fixed to the bottom wall of the inner tub via the magnetic floating sleeve and the flange plate.
Optionally, the magnetic floating sleeve is a cylindrical body having a bottom opening; and
the upper magnetic ring is arranged at a top wall of the magnetic floating sleeve, and the outer magnetic ring is arranged at a peripheral wall of the magnetic floating sleeve and is located below the upper magnetic ring.
Optionally, the laundry device further comprises:
a rotating mechanism arranged below the bottom wall of the outer tub, the rotating mechanism having a rotary mandrel extending from below the outer tub into the inner tub to drive the rotation of a pulsator arranged in the inner tub, and a rotary sleeve fitted over the outer side of the rotary mandrel to drive the rotation of the inner tub, wherein
the top wall of the magnetic floating sleeve and the flange plate each has a through-hole through which the rotary sleeve can pass, and the through-hole of the top wall of the magnetic floating sleeve is vertically opposed to the through-hole of the flange plate.
Optionally, the inner magnetic ring and the upper magnetic ring each has a central circular hole penetrating in an axial direction thereof; and
the inner magnetic ring surrounds a central axial hole of the bottom wall of the outer tub, and the upper magnetic ring surrounds the through-hole of the top wall of the magnetic floating sleeve.
Optionally, the thickness of the inner magnetic ring in the vertical direction is greater than the thickness of the outer magnetic ring in the vertical direction.
Optionally, the inner magnetic ring has an inner diameter and an outer diameter that are respectively the same as those of the upper magnetic ring so that projections of the inner magnetic ring and the upper magnetic ring coincide with each other in a horizontal plane.
Optionally, the outer magnetic ring is arranged opposite the inner magnetic ring on the radially outer side of the inner magnetic ring.
Optionally, at least a portion of the inner magnetic ring is located within a central circular hole of the outer magnetic ring.
Since the laundry device of the present invention comprises an inner magnetic ring and an outer magnetic ring arranged on the bottom wall of the inner tub and the bottom wall of the outer tub thereof, and the upper end face and the lower end face of the inner magnetic ring respectively have the same polarity as the upper end face and the lower end face of the outer magnetic ring, the magnetisms between adjacent surfaces, which are at least partially opposed, of the inner magnetic ring and the outer magnetic ring are the same, and the radial magnetic repulsion between the inner magnetic ring and the outer magnetic ring may be generated. When there is a radial relative movement between the inner tub and the outer tub, the inner magnetic ring and the outer magnetic ring can function as a buffer, so as to suppress the radial vibration of the inner tub and/or the outer tub to a great extent, thereby preventing the vibration from being transmitted from the outer tub to the housing of the laundry device, weakening the overall radial vibration of the laundry device during washing and spin-drying, and reducing noise.
Further, since the laundry device of the present invention further comprises an upper magnetic ring arranged at the bottom wall of the inner tub and opposite the inner magnetic ring, and the lower surface of the upper magnetic ring has the same polarity as the upper surface of the inner magnetic ring, the inner tub can be supported in the outer tub in a suspended manner by means of the magnetic repulsion between the upper magnetic ring and the inner magnetic ring, reducing the mechanical contact between the inner tub and the outer tub. When there is an axial relative movement between the inner tub and the outer tub, the upper magnetic ring and the inner magnetic ring can function as a buffer, so as to suppress the axial vibration of the inner tub and/or the outer tub to a great extent, thereby reducing noise. It can be seen therefrom that the present invention can reduce the vibrations of the inner tub and/or the outer tub in both the axial and radial directions by the combination of the upper magnetic ring, the inner magnetic ring and the outer magnetic ring, reducing the noise generated during the operation of the laundry device.
Further, the laundry device of the present invention can utilize the magnetic repulsion between the upper magnetic ring and the inner magnetic ring to allow the forces of gravity of the inner tub and the contents therein to be directly applied to the bottom wall of the outer tub, thereby reducing the forces applied to the rotary sleeve for connecting the inner tub and the rotating mechanism, which can prevent fatigue failure of the rotary sleeve and prolong the service life of thereof so as to reduce the cost of the laundry device on the one hand; and on the other hand, can also reduce the force applied to the rotating mechanism via the rotary sleeve, i.e., reducing the burden on the rotating mechanism to prevent the occurrence of damage thereto, and reducing the cost of maintenance of the laundry device.
The foregoing and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments of the present invention taken in conjunction with the accompanying drawings.
Some specific embodiments of the present invention will be described in detail by way of example only rather than by way of limitation with reference to the accompanying drawings. The same reference numerals in the accompanying drawings denote the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily to scale. In the accompanying drawings:
As shown, those skilled in the art will appreciate that the inner magnetic ring 52 and the outer magnetic ring 53 herein are relative. Specifically, the outer magnetic ring 52 is arranged opposite the inner magnetic ring 53 on the radially outer side of the inner magnetic ring 53, and the inner magnetic ring 53 is arranged opposite the outer magnetic ring 52 on the radially inner side of the outer magnetic ring 52.
Further, an upper end face and a lower end face of the inner magnetic ring 52 respectively have the same polarity as an upper end face and a lower end face of the outer magnetic ring 53, so as to suppress the vibration of the inner tub 30 and/or the outer tub 20 in the radial direction by means of the radial repulsion between the inner magnetic ring 52 and the outer magnetic ring 53. That is to say, the polarities of the upper end face of the inner magnetic ring 52 and the upper end face of the outer magnetic ring 53 are the same (both of which may be N pole or S pole of their own magnetic ring), and the polarities of the lower end face of the inner magnetic ring 52 and the lower end face of the outer magnetic ring 53 are the same (both of which may be S pole or N pole of their own magnetic ring). In this way, the upper half of the inner magnetic ring 52 and the upper half of the outer magnetic ring 53 may exhibit the same magnetism, and the lower half of the inner magnetic ring 52 and the lower half of the outer magnetic ring 53 may exhibit the same magnetism. When at least a portion of the inner magnetic ring 52 is located within a central circular hole of the outer magnetic ring 53, the magnetisms between adjacent surfaces, which are at least partially opposed, of the inner magnetic ring 52 and the outer magnetic ring 53 are the same, and the radial magnetic repulsion between the inner magnetic ring 52 and the outer magnetic ring 53 may be generated. When there is a radial relative movement between the inner tub 30 and the outer tub 20, the inner magnetic ring 52 and the outer magnetic ring 53 can function as a buffer, so as to suppress the radial vibration of the inner tub 30 and/or the outer tub 20 to a great extent, thereby preventing the vibration from being transmitted from the outer tub 20 to the housing 10 of the laundry device 1, weakening the overall radial vibration of the laundry device 1 during washing and spin-drying, and reducing noise.
In some embodiments of the present invention, the outer magnetic ring 53 may be directly or indirectly fixed to the bottom wall 31 of the inner tub and located on the outer side of the bottom wall 31 of the inner tub, and the inner magnetic ring 52 may be directly or indirectly fixed to the bottom wall 21 of the outer tub and located on the inner side of the bottom wall 21 of the outer tub.
Further, the outer magnetic ring 53 is configured to be movable in the vertical direction with respect to the inner magnetic ring 52, so as to increase the area of regions, having the same magnetism and overlapping in the vertical direction, of the inner magnetic ring 52 and the outer magnetic ring 53. It is to be understood by those skilled in the art that the regions, overlapping in the vertical direction, of the inner magnetic ring 52 and the outer magnetic ring 53 in the embodiment of the present invention refer to adjacent surface regions, opposite each other, of the inner magnetic ring 52 and the outer magnetic ring 53. When the laundry is contained in the inner tub 30, the inner tub 30 is subjected to the force of gravity of the laundry contained therein, and the position of the bottom wall 31 of the inner tub with respect to the bottom wall 21 of the outer tub may be slightly lowered to allow the outer magnetic ring 53 to move relative to the inner magnetic ring 52 in the vertical direction. During the washing or spin-drying and other operations of the laundry device 1, an axial vibration may occur between the inner tub 30 and the outer tub 20, and a relative displacement may be generated in the vertical direction between the bottom wall 31 of the inner tub and the bottom wall 21 of the outer tub, so that the outer magnetic ring 53 can move relative to the inner magnetic ring 52 in the vertical direction.
Referring to
In some embodiments of the present invention, the laundry device 1 further comprises an upper magnetic ring 51, which is directly or indirectly fixed to the bottom wall 31 of the inner tub 30 and located on the outer side of the bottom wall 31 of the inner tub. The upper magnetic ring 51 is opposed to the inner magnetic ring 52 in the vertical direction, and a lower surface of the upper magnetic ring 51 has the same polarity as an upper surface of the inner magnetic ring 52, so as to support the inner tub 30 in the outer tub 20 in a suspended manner by means of the repulsion between the inner magnetic ring 52 and the upper magnetic ring 51, and to make the forces of gravity of the inner tub 30 and contents therein directly act on the bottom wall 21 of the outer tub 20 via the inner magnetic ring 52 and the upper magnetic ring 51. In this way, the inner tub 30 can be supported in the outer tub 20 in a suspended manner by means of the repulsion between the upper magnetic ring 51 and the inner magnetic ring 52, reducing the mechanical contact between the inner tub 30 and the outer tub 20. When there is an axial relative movement between the inner tub 30 and the outer tub 20, the upper magnetic ring 51 and the inner magnetic ring 52 can function as a buffer, so as to suppress the axial vibration of the inner tub 30 and/or the outer tub 20 to a great extent, thereby reducing noise. It can be seen therefrom that the present invention can reduce the vibrations of the inner tub 30 and/or the outer tub 20 in both the axial and radial directions by the combination of the upper magnetic ring 51, the inner magnetic ring 52 and the outer magnetic ring 53, reducing the noise generated during the operation of the laundry device 1, the structure thereof being simple.
Specifically, the upper magnetic ring 51 has an inner diameter and an outer diameter that are respectively the same as those of the inner magnetic ring 52 so that projections of the upper magnetic ring 51 and the inner magnetic ring 52 coincide with each other in a horizontal plane. That is to say, the upper magnetic ring 51 and the inner magnetic ring 52 may be directly opposed to each other in the vertical direction. In this way, there is only the repulsion between the upper magnetic ring 51 and the inner magnetic ring 52 in the vertical direction, to make the suspension of the inner tub 30 more stable. Further, the thickness of the inner magnetic ring 52 in the vertical direction may be slightly larger than the thickness of the outer magnetic ring 53 in the vertical direction, whereby when the horizontal centerline C of the inner magnetic ring 52 is approximately flush with the horizontal centerline D of the outer magnetic ring 53, a clearance is still left between the lower end face of the outer magnetic ring 53 and the inner surface of the bottom wall 21 of the outer tub to prevent the inner tub 30 from coming into contact with the outer magnetic ring 53 during rotating to generate friction.
The inventors of the present application found through a large number of specific experiments that when the thicknesses of the inner magnetic ring 52 and the outer magnetic ring 53 are selected to enable the height difference between the horizontal centerline C of the inner magnetic ring 52 and the horizontal centerline D of the outer magnetic ring 53 to be controlled within 1 mm in the washing and spin-drying processes of the laundry device 1, sufficient repulsion can be generated between the inner and outer magnetic rings to suppress the radial vibration of the inner tub 30 and the outer tub 20 to obtain a better vibration and noise reduction effects. In particular, when the thicknesses of the inner magnetic ring 52 and the outer magnetic ring 53 are selected to enable the horizontal centerline C of the inner magnetic ring 52 to be flush with the horizontal centerline D of the outer magnetic ring 53 in the washing and spin-drying processes of the laundry device 1, the best vibration and noise reduction effects are obtained.
In some embodiments of the present invention, the laundry device 1 further comprises a flange plate 32 and a magnetic floating sleeve 34. The flange plate 32 is fixed to the bottom wall 31 of the inner tub on the outer side the bottom wall of the inner tub 30, that is to say, the flange plate 32 is fixed to the bottom wall 31 of the inner tub and located on the outer side of the bottom wall 31 of the inner tub. The magnetic floating sleeve 34 is fixed to the flange plate 32 on the lower side, facing the bottom wall 21 of the outer tub, of the flange plate 32, that is to say, the magnetic floating sleeve 34 is fixed to the flange plate 32 and located on the lower side of the flange plate 32. Specifically, the flange plate 32 may be fixed to the bottom wall 31 of the inner tub via screws, and the magnetic floating sleeve 3 may be fixed to the flange plate 32 via screws. Further, the outer magnetic ring 53 and the upper magnetic ring 51 are both arranged in the magnetic floating sleeve 34 so as to be indirectly fixed to the bottom wall 31 of the inner tub via the magnetic floating sleeve 34 and the flange plate 32, so that the structure is simple and the assembly is easy.
Further, the magnetic floating sleeve 34 is a cylindrical body having a bottom opening. The upper magnetic ring 51 is arranged at a top wall of the magnetic floating sleeve 34, and the outer magnetic ring 53 is arranged at a peripheral wall of the magnetic floating sleeve 34 and is located below the upper magnetic ring 51. Specifically, the outer magnetic ring 53 may be adjacent to the bottom opening of the magnetic floating sleeve 34, and the lower end face of the outer magnetic ring 53 may be flush with the bottom opening of the magnetic floating sleeve 34. The lower end face of the upper magnetic ring 51 is vertically spaced apart from the upper end face of the outer magnetic ring 53 so as to allow the inner magnetic ring 52 to extend into the outer magnetic ring 53, with the horizontal centerlines of the two being flush with each other.
In some embodiments of the present invention, the laundry device 1 further comprises a rotating mechanism 40 arranged below the bottom wall 21 of the outer tub 20. Referring to
It can be seen from the above description that the gravity of the inner tub 30, the gravity of the laundry contained in the inner tub 30, and the repulsion between the upper magnetic ring 51 and the inner magnetic ring 52 can be directly applied to the bottom wall 21 of the outer tub 20, thereby preventing the acting forces from being applied to the rotary sleeve 42, which can prevent fatigue failure of the rotary sleeve 42 and prolong the service life of thereof; and on the other hand, can also reduce the force applied to the rotating mechanism 40 via the rotary sleeve 42, i.e., reducing the burden on the rotating mechanism 40 to prevent the occurrence of damage thereto, and reducing the cost of maintenance of the laundry device.
In some embodiments of the present invention, the inner magnetic ring 52 protrudes from the inner surface of the bottom wall 21 of the outer tub such that at least a portion of the inner magnetic ring 52 extends into the central circular through-hole of the outer magnetic ring 53, and the occurrence of contact between the outer magnetic ring 53 and the bottom wall 21 of the outer tub is prevented.
In some embodiments of the present invention, the outer magnetic ring 53, the inner magnetic ring 52 and the upper magnetic ring 51 each may be a permanent magnetic ring. In some embodiments of the present invention, the outer magnetic ring 53 may be a circular ring-shaped, one-piece member. In other embodiments of the present invention, the outer magnetic ring 53 may also be an annular magnet formed by enclosing a plurality of individual magnetic components, the upper end faces and the lower end faces of the plurality of magnetic components being flush with each other. The inner magnetic ring 52 and the upper magnetic ring 51 may also respectively be a one-piece member, or an annular magnet formed by enclosing a plurality of individual magnetic components.
It is to be understood by those skilled in the art that the laundry device 1 according to the present invention comprises, but is not limited to, a washing machine only having a washing and spin-drying function, and further comprises laundry apparatuses having other functions, such as a washing and drying machine with a washing and spin-drying function and a drying function.
It is also to be understood by those skilled in the art that in the description of the present invention, the terms “upper”, “lower”, “inside”, “outside”, “top”, “bottom”, “vertical”, “horizontal”, etc. for indicating the orientation or positional relationships are based on the actual usage state of the laundry device, and these terms are merely for convenience in describing and understanding the technical solutions of the present invention, rather than indicating or implying that the apparatus or components referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore will not be interpreted as limiting the present invention.
At this point, those skilled in the art will recognize that, while numerous exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications that conform to the principles of the present invention may be determined or derived directly from the disclosure of the present invention without departing from the spirit and scope of the present invention. It therefore should be understood and determined that the scope of the present invention covers all such other modifications or modifications.
Number | Date | Country | Kind |
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2015 1 1004283 | Dec 2015 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/112439 | 12/27/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/114394 | 7/6/2017 | WO | A |
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5907880 | Durazzani | Jun 1999 | A |
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20150033804 | Fukui | Feb 2015 | A1 |
20150299928 | Fukui | Oct 2015 | A1 |
20150315736 | Fukui | Nov 2015 | A1 |
20160312394 | Wang | Oct 2016 | A1 |
Number | Date | Country |
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1071473 | Apr 1993 | CN |
103911810 | Jul 2014 | CN |
104342878 | Feb 2015 | CN |
1275691 | Oct 1997 | IT |
Entry |
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International Search Report and Written Opinion for corresponding International Application No. PCT/CN2016/112439, dated Apr. 7, 2017, 9 pages. |
Number | Date | Country | |
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20190010653 A1 | Jan 2019 | US |