Patent Application
20250154705
The present disclosure relates to washing or laundry machines.
Washing machines are configured to clean clothes, garments, or other clothing articles.
A laundry machine lid includes a frame, a control panel, and a cover panel. The frame has a front beam, a rear beam, and a pair of side beams. The side beams extend between the front and rear beams. A top of the front beam defines a recess. A bottom surface of the frame defines at least one drain orifice. The control panel has an upper surface, a lower surface, user interface controls positioned along the upper surface, and circuitry positioned along the lower surface. The control panel is secured to the front beam such that the circuitry is disposed within the recess. The cover panel is secured to a top of the frame, spans the side beams, and extends from the front beam to the rear end of the frame.
A laundry machine lid includes a frame, a control panel, and a wire harness. The frame has a forward region, a rearward region, and at least one side region extending between and connecting the forward region to the rearward region. The forward region defines a downward extending recess. The at least one side region defines a channel extending between the downward extending recess and the rearward region. The control panel has user interface controls and circuitry. The user interface controls and the circuitry are positioned on opposing surfaces of the control panel. The control panel is secured to the forward region such that the circuitry is disposed within the recess. The wire harness extends from the circuitry, through the downward extending recess to the channel, and through the channel to the rearward region.
A laundry machine lid includes a frame and a control panel. The frame has a forward region, a rearward region, and a side region extending between the forward and rearward regions. The forward region defines a downward extending recess and includes an internal wall. The internal wall extends upward from recess and forms a closed loop. The control panel has user interface controls and circuitry. The user interface controls and the circuitry are positioned on opposing surfaces of the control panel. The control panel is secured to the forward region. The circuitry is disposed within the recess and within the closed loop formed by the internal wall.
Embodiments of the present disclosure are described herein. It is to be understood, however, that the disclosed embodiments are merely examples and other embodiments may take various and alternative forms. The figures are not necessarily to scale; some features could be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the embodiments. As those of ordinary skill in the art will understand, various features illustrated and described with reference to any one of the figures may be combined with features illustrated in one or more other figures to produce embodiments that are not explicitly illustrated or described. The combinations of features illustrated provide representative embodiments for typical applications. Various combinations and modifications of the features consistent with the teachings of this disclosure, however, could be desired for particular applications or implementations.
Illustrative washing machines in accordance with the present disclosure include a rotatable clothes mover or agitator and a rotatable basket or drum. Clothes movers generally oscillate, or rotate back and forth, in accordance with a stroke angle, to provide agitation to a laundry load during washing operations. Clothes movers and rotatable baskets generally spin together during spin cycle operations. To enable both of these functionalities, including oscillation by the clothes mover and joint spinning by the clothes mover and basket, a common drive system may be included. Such a drive system can include a drive mechanism or transmission for translating movement from an electric machine or motor into rotational movement of the basket and clothes mover by the use of a drive shaft that is operably coupled to a series of gears or gearing arrangement. Traditional drive mechanisms may include the use of a sun gear, a set of planetary gears, and an external ring gear. The planetary gears are often provided as spur gears. However, the gears may alternatively be helical gears in place of conventional spur gears in the drive mechanism. Traditional drive mechanisms, however, are not limited to planetary gear systems.
Washing machines are typically categorized as either a vertical axis washing machine or a horizontal axis washing machine. As used herein, the “vertical axis” washing machine refers to a washing machine having a rotatable drum, perforate or imperforate, that holds fabric items and a clothes mover, such as an agitator, impeller, nutator, and the like within the drum. The clothes mover moves within the drum to impart mechanical energy directly to the clothes or indirectly through wash liquid in the drum. The clothes mover may typically be moved in a reciprocating rotational movement. In some vertical axis washing machines, the drum rotates about a vertical axis generally perpendicular to a surface that supports the washing machine. However, the rotational axis need not be vertical. The drum may rotate about an axis inclined relative to the vertical axis. As used herein, the “horizontal axis” washing machine refers to a washing machine having a rotatable drum, perforated or imperforate, that holds fabric items and washes the fabric items by the fabric items rubbing against one another as the drum rotates. In some horizontal axis washing machines, the drum rotates about a horizontal axis generally parallel to a surface that supports the washing machine. However, the rotational axis need not be horizontal. The drum may rotate about an axis inclined relative to the horizontal axis. In horizontal axis washing machines, the clothes are lifted by the rotating drum and then fall in response to gravity to form a tumbling action. Mechanical energy is imparted to the clothes by the tumbling action formed by the repeated lifting and dropping of the clothes. Vertical axis and horizontal axis machines are best differentiated by the manner in which they impart mechanical energy to the fabric articles. The illustrated exemplary washing machine of
The washing machine 10 may include a structural support system comprising a cabinet 14 that defines an interior space or internal cavity 15, within which a laundry holding system resides. The cabinet 14 may be a housing having a chassis and/or a frame defining an interior that receives components typically found in a conventional washing machine, such as electric machines (e.g., motors), pumps, fluid lines, controls, sensors, transducers, and the like. Such components will not be described further herein except as necessary for a complete understanding of the present disclosure.
The fabric holding system of the illustrated exemplary washing machine 10 may include a rotatable drum or basket 30 having an open top that can be disposed within the interior of the cabinet 14 (e.g., within internal cavity 15 defined by the cabinet 14) and may define second internal space, internal cavity, or treating chamber 32 for receiving laundry articles or items for treatment therein. Since the basket 30 is disposed within the internal cavity 15 defined by the cabinet 14, it may be said that the treating chamber 32 is also defined by or within the cabinet 14. The top of the cabinet 14 can include a selectively openable door or lid 28 to provide access into the laundry treating chamber 32 through the open top of the basket 30. More specifically, the cabinet 14 may define an opening 35 along the top of the cabinet that provides access to the treating chamber 32, and the lid 28 may be configured to transition between an open position 37 and a closed position 39 to provide access to and conceal (e.g., cover) the opening 35, respectively.
A washtub or tub 34 can also be positioned within the internal cavity 15 defined by the cabinet 14 and can define a third interior space or internal cavity 33 within which the basket 30 can be positioned. Since the tub 34 is disposed within the internal cavity 15 defined by the cabinet 14, it may be said that the third internal cavity 33 is also defined by or within the cabinet 14. The tub 34 can have a generally cylindrical side or tub peripheral wall 12 closed at its bottom end by a base 16 that can at least partially define a sump 60.
The basket 30 can have a generally peripheral side wall 18, which is illustrated as a cylindrical side wall, closed at the basket end by a basket base 20 to at least partially define the treating chamber 32. The basket 30 can be rotatably mounted within the tub 34 for rotation about a vertical basket axis of rotation relative to the tub 34 and can include a plurality of perforations 31, such that liquid may flow between the tub 34 and the rotatable basket 30 through the perforations 31. While the illustrated washing machine 10 includes both the tub 34 and the basket 30, with the basket 30 defining the treating chamber 32, it is within the scope of the present disclosure for the laundry treating appliance to include only one receptacle, with the receptacle defining the laundry treatment chamber for receiving the load to be treated.
An agitator or clothes mover 38 may be disposed and rotatably mounted within the basket 30 to impart mechanical agitation to a load of laundry placed in the basket 30. The clothes mover 38 can be oscillated or rotated about its axis of rotation during a cycle of operation in order to produce load motion effective to wash the load contained within the treating chamber 32. Types of laundry movers include, but are not limited to, an agitator, a wobble plate, and a hybrid impeller/agitator.
The basket 30 and the clothes mover 38 may be driven by a drive system 40 that includes power sources, such as an electric machine or motor 41, and a transmission operably coupled with the basket 30 and clothes mover 38. The electric machine or motor 41 is configured to generate power to rotate the basket 30 and the clothes mover 38, and to oscillate the clothes mover 38. The transmission is configured to deliver power from a power source (e.g., motor 41) to the basket 30 and/or the clothes mover 38. The transmission may include a gearing arrangement or gear case. The transmission may also include additional components such as input and output shafts. The motor 41 may rotate the basket 30 at various speeds in either rotational direction about the vertical axis of rotation, including at a spin speed wherein a centrifugal force at the inner surface of the basket side wall 18 is 1 g or greater. Spin speeds are commonly known for use in extracting liquid from the laundry items in the basket 30, such as after a wash or rinse step in a treating cycle of operation. A loss motion device or clutch can be included in the drive system 40 and can selectively operably couple the motor 41 with either the basket 30 and/or the clothes mover 38.
A suspension system 22 can dynamically hold the tub 34 within the cabinet 14. The suspension system 22 can dissipate a determined degree of vibratory energy generated by the rotation of the basket 30 and/or the clothes mover 38 during a treating cycle of operation. Together, the tub 34, the basket 30, and any contents of the basket 30, such as liquid and laundry items, define a suspended mass for the suspension system 22.
A liquid supply system can provide liquid, such as water or a combination of water and one or more wash aids, such as detergent, into the treating chamber 32. The liquid supply system may include a water supply configured to supply hot or cold water. The water supply may include a hot water inlet 44 and a cold water inlet 46, a valve assembly, which can include a hot water valve 48, a cold water valve 50, and a diverter valve 55, and various conduits 52, 56, 58. The valves 48, 50 are selectively openable to provide water, such as from a household water supply (not shown) to the conduit 52. The valves 48, 50 can be opened individually or together to provide a mix of hot and cold water at a selected temperature. While the valves 48, 50 and conduit 52 are illustrated as positioned on the exterior of the cabinet 14, it may be understood that these components may be internal to the housing.
As illustrated, a detergent dispenser 54 can be fluidly coupled with the conduit 52 through a diverter valve 55 and a first water conduit 56. The detergent dispenser 54 can include means for supplying or mixing detergent to or with water from the first water conduit 56 and can supply such treating liquid to the tub 34. It has been contemplated that water from the first water conduit 56 can also be supplied to the tub 34 through the detergent dispenser 54 without the addition of a detergent. A second water conduit, illustrated as a separate water inlet 58, can also be fluidly coupled with the conduit 52 through the diverter valve 55 such that water can be supplied directly to the treating chamber through the open top of the basket 30. Additionally, the liquid supply system can differ from the configuration shown, such as by inclusion of other valves, conduits, wash aid dispensers, heaters, sensors, such as water level sensors and temperature sensors, and the like, to control the flow of treating liquid through the washing machine 10 and for the introduction of more than one type of detergent/wash aid.
A liquid recirculation system may be provided for recirculating liquid from the tub 34 into the treating chamber 32. More specifically, a sump 60 can be located in the bottom of the tub 34 and the liquid recirculation system can be configured to recirculate treating liquid from the sump 60 onto the top of a laundry load located in the treating chamber 32. A pump 62 can be housed below the tub 34 and can have an inlet fluidly coupled with the sump 60 and an outlet configured to fluidly couple to either or both a household drain 64 or a recirculation conduit 66. In this configuration, the pump 62 can be used to drain or recirculate wash water in the sump 60. As illustrated, the recirculation conduit 66 can be fluidly coupled with the treating chamber 32 such that it supplies liquid into the open top of the basket 30. The liquid recirculation system can include other types of recirculation systems.
It is noted that the illustrated drive system, suspension system, liquid supply system, and recirculation and drain system are shown for exemplary purposes only and are not limited to the systems shown in the drawings and described above. For example, the liquid supply, recirculation, and pump systems can differ from the configuration shown in
The washing machine 10 can also be provided with a heating system (not shown) to heat liquid provided to the treating chamber 32. In one example, the heating system can include a heating element provided in the sump to heat liquid that collects in the sump. Alternatively, the heating system can be in the form of an in-line heater that heats the liquid as it flows through the liquid supply, dispensing and/or recirculation systems.
The washing machine 10 may further include a controller 70 coupled with various working components of the washing machine 10 to control the operation of the working components and to implement one or more treating cycles of operation. The control system can further include a user interface 24 that is operably coupled with the controller 70. The user interface 24 can include one or more buttons, knobs, dials, switches, displays, touch screens and the like for communicating with the user, such as to receive input and provide output. The user can enter different types of information including, without limitation, cycle selection and cycle parameters, such as cycle options.
The controller 70 can include the machine controller and any additional controllers provided for controlling any of the components of the washing machine 10. For example, the controller 70 can include the machine controller and a motor controller. Many known types of controllers can be used for the controller 70. It is contemplated that the controller is a microprocessor-based controller that implements control software and sends/receives one or more electrical signals to/from each of the various working components to implement the control software. As an example, proportional control (P), proportional integral control (PI), and proportional derivative control (PD), or a combination thereof, a proportional integral derivative control (PID), can be used to control the various components of the washing machine 10.
As illustrated in
The controller 70 may be operably coupled with one or more components of the washing machine 10 for communicating with and/or controlling the operation of the components to complete a cycle of operation. For example, the controller 70 may be coupled with the hot water valve 48, the cold water valve 50, diverter valve 55, and the detergent dispenser 54 for controlling the temperature and flow rate of treating liquid into the treating chamber 32; the pump 62 for controlling the amount of treating liquid in the treating chamber 32 or sump 60; drive system 40 including motor 41 for controlling the direction and speed of rotation of the basket 30 and/or the clothes mover 38; and the user interface 24 for receiving user selected inputs and communicating information to the user. The controller 70 can also receive input from a temperature sensor 76, such as a thermistor, which can detect the temperature of the treating liquid in the treating chamber 32 and/or the temperature of the treating liquid being supplied to the treating chamber 32. The controller 70 can also receive input from various additional sensors 78, which are known in the art and not shown for simplicity. Non-limiting examples of additional sensors 78 that can be communicably coupled with the controller 70 include: a weight sensor, and a motor torque sensor.
While illustrated as one controller, the controller 70 may be part of a larger control system and may control or be controlled by various other controllers throughout the washing machine 10. It should therefore be understood that the controller 70 and one or more other controllers can collectively be referred to as a “controller” that controls various subcomponents or actuators of the washing machine 10 in response to signals from various subcomponents or sensors of the washing machine 10 to control various functions. The controller 70 may include the microprocessor or central processing unit (CPU) 74, which may be in communication with various types of computer readable storage devices or media. Computer readable storage devices or media may include volatile and nonvolatile storage in read-only memory (ROM), random-access memory (RAM), and keep-alive memory (KAM), for example. KAM is a persistent or non-volatile memory that may be used to store various operating variables while the CPU is powered down. Computer-readable storage devices or media may be implemented using any of a number of known memory devices such as PROMs (programmable read-only memory), EPROMs (electrically PROM), EEPROMs (electrically erasable PROM), flash memory, or any other electric, magnetic, optical, or combination memory devices capable of storing data, some of which represent executable instructions, used by the controller 70 in controlling the washing machine 10.
Control logic or functions performed by the controller 70 may be represented by flow charts or similar diagrams in one or more figures. These figures provide representative control strategies and/or logic that may be implemented using one or more processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various steps or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Although not always explicitly illustrated, one of ordinary skill in the art will recognize that one or more of the illustrated steps or functions may be repeatedly performed depending upon the particular processing strategy being used. Similarly, the order of processing is not necessarily required to achieve the features and advantages described herein, but is provided for ease of illustration and description. The control logic may be implemented primarily in software executed by a microprocessor-based controller, such as controller 70. Of course, the control logic may be implemented in software, hardware, or a combination of software and hardware in one or more controllers depending upon the particular application. When implemented in software, the control logic may be provided in one or more computer-readable storage devices or media having stored data representing code or instructions executed by a computer to control the washing machine 10 or its subsystems. The computer-readable storage devices or media may include one or more of a number of known physical devices which utilize electric, magnetic, and/or optical storage to keep executable instructions and associated calibration information, operating variables, and the like.
Referring to
Referring to
Resting pads 96 may be disposed along the bottom of the forward region 88. The resting pads 96 engage a top surface of the cabinet 14 (e.g., a top surface of the upper portion 84 of the cabinet 14) and may be made from a soft material (e.g., a soft plastic or rubber). A striker 98 may also extend downward from the bottom of the forward region 88. The striker 98 may be configured to engage a latch on the cabinet 14 to lock the lid 28 in the closed position 39. A magnet 100 may be secured to the forward region 88 in addition to or in lieu of the striker 98. The magnet 100 may be configured to engage the cabinet 14 to secure the lid 28 in the closed position 39. The magnet 100 may, alternatively or in additional to securing the securing the lid 28 in the closed position 39, interact with a sensor that communicates the position of the lid 28 (e.g., the open position 37 or the closed position 39) to the controller 70. The controller 70 may be programmed to permit, initiate, or cease certain operations of the laundry treating appliance 10 depending on the position of the lid 28.
A top of the forward region 88 defines a downward extending recess 102. A bottom surface 104 of the frame 86 defines at least one drain orifice 106. The drain orifices 106 may be defined at any desirable position on the frame 86 including along the forward region 88, the rearward region 90, and/or the side regions 92. At least one of the side regions 92 defines a channel 108 extending between the forward region 88 and the rearward region 90. More specifically, the channel 108 may extend between the downward extending recess 102 and the rearward region 90. The forward region 88 includes an internal wall 110. The internal wall 110 extends upward from the downward extending recess 102 and forms a closed loop. More specifically, the internal wall 110 may extend upward from an upward facing surface 112 of the forward region 88 within the downward extending recess 102.
The lid 28 may further include a control panel 114. The control panel 114 has an upper surface 116 and a lower surface 118. The upper surface 116 and the lower surface 118 may be opposing surfaces relative to each other. User interface controls 120 (e.g., the one or more buttons, knobs, dials, switches, displays, touch screens and the like of the user interface 24 that are utilized for communicating with the user, such as to receive input and provide output) are positioned along the upper surface 116 of the control panel 114. Circuitry 122 (e.g., circuit boards and corresponding circuits that communicate inputs from the user interface controls 120 to the controller 70) is positioned along the lower surface 118 of the control panel 114. A flexible mat 124, such as a rubber mat or membrane, having collapsible domes may be positioned between the interface controls 120 and the circuitry 122. Such collapsible domes may provide resistance and tactility to the interface controls 120.
The control panel 114 is secured to the forward region 88 such that the circuitry 122 is disposed within the downward extending recess 102 and such that the circuitry 122 is disposed within the closed loop formed by the internal wall 110. Stated in other terms, the internal wall 110 extends around or about an outer periphery of the circuitry 122. The internal wall 110 may also engage a lower surface 118 of the control panel 114. An additional wall 126 may extend from the lower surface 118 of the control panel 114 and overlap the internal wall 110 when the control panel 114 is secured to the forward region 88. Such a configuration (e.g., the internal wall 110 forming a closed loop around the circuitry 122, wall 126 overlapping internal wall 110, and internal wall 110 engaging the lower surface 118 of the control panel 114) operates to prevent the ingress of water into the area where the circuitry 122 is being housed without the use of flexible seals (e.g., rubber seals), which reduces overall cost. Such a configuration may also create a labyrinth between overlapping walls that prevents ingress of water toward the circuitry 122.
The lid 28 may further include a cover panel 128. The cover panel 128 may be secured to a top of the frame 86. The cover panel 128 may extend between or span the side regions 92, extend from the forward region 88 to the rearward region 90, and cover the central opening 94. The cover panel 128 may be made from a transparent material (e.g., glass) so that the contents within the treating chamber 32 may be viewed during operation of the laundry treating appliance 10. The control panel 114 may extend between or span the side regions 92. The control panel 114 may also extend from a forward edge 130 of the forward region 88 toward a rearward edge 132 of the forward region 88 such that the control panel 114 overlaps the forward region 88 between the forward edge 130 and a middle region 134 of the forward region 88. The cover panel 128 may overlap the forward region 88 between the middle region 134 of the forward region 88 and the rearward edge 132 of the forward region 88. The cover panel 128 may also overlap the rearward region 90 and the side regions 92.
A wire harness 136 electrically connects the circuitry 122 to an electrical power source and/or to the controller 70. The wire harness 136 extends from the circuitry 122; through the downward extending recess 102 and to the channel 108 along a first of the side regions 92; and through the channel 108 and to the rearward region 90. The hinge 82 is secured to the rearward region 90. The wire harness 136 is routed through an opening 138 defined by the rearward region 90 that is configured to receive the hinge 82 or portions of the hinge 82. The channel 108 along the first of the side regions 92 includes an opening 140 along a top of the first of the side regions 92. The cover panel 128 is disposed along the top of the first of the side regions 92 and over the opening 140. The wire harness 136 may be installed prior to installation of the cover panel 128.
An external peripheral wall 142 may extend upward from the frame 86 and about or around the cover panel 128. The external peripheral wall 142 and may engage an outer periphery 144 of the cover panel 128. An internal peripheral wall 145 extends about the central opening 94. A bottom surface of the cover panel 128 engages the internal peripheral wall 145 to prevent the ingress of water from the treating chamber 32 and into the downward extending recess 102 or the channel 108. Internal walls (e.g., internal wall 110) may define notches or openings 146 for routing the wire harness 136.
Gateways, snaps or clips 148 may be utilized to secure the position of the wire harness 136. The clips 148 may be resilient members or resilient clips 149 that are configured to flex during installation of the wire harness 136 and snap back into position once the wire harness 136 is installed. For example, the resilient clips 149 disposed within the channel 108 may be forked and configured to flex toward the left as shown in
The forward region 88 includes a first wall 150 extending upward from an outer periphery of the downward extending recess 102. The control panel 114 includes a second wall 152 extending downward from an outer periphery of the control panel 114. The first wall 150 engages the second wall 152 to secure the control panel 114 to the frame 86. More specifically, the second wall 152 may define snaps or clips 154 that engage recesses or openings 156 defined by the first wall 150, or vice versa, to secure the control panel 114 to the frame 86. The internal wall 110 may be positioned internally within the first wall 150 and the second wall 152, and may be referred to as the third wall.
It should be understood that the designations of first, second, third, fourth, etc. for any component, state, or condition described herein may be rearranged in the claims so that they are in chronological order with respect to the claims. Furthermore, it should be understood that any component, state, or condition described herein that does not have a numerical designation may be given a designation of first, second, third, fourth, etc. in the claims if one or more of the specific component, state, or condition are claimed.
The words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the disclosure. As previously described, the features of various embodiments may be combined to form further embodiments that may not be explicitly described or illustrated. While various embodiments could have been described as providing advantages or being preferred over other embodiments or prior art implementations with respect to one or more desired characteristics, those of ordinary skill in the art recognize that one or more features or characteristics may be compromised to achieve desired overall system attributes, which depend on the specific application and implementation. As such, embodiments described as less desirable than other embodiments or prior art implementations with respect to one or more characteristics are not outside the scope of the disclosure and may be desirable for particular applications.
