This application claims priority under 35 U.S.C. §119 to Korean Application No. 10-2013-0083723 filed in Korea on Jul. 16, 2013, whose entire disclosure is hereby incorporated by reference.
1. Field
This relates to a vibration reducing device for a laundry treating apparatus.
2. Background
In general, laundry treating apparatuses, such as washing machines, washing machines also having a drying function, or drying machines, may include a drum in which laundry items are received. The washing machine, or combination washing and drying machine, may also include a tub surrounding the drum for storing washing water, with the drum rotatably installed within the tub.
The embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements wherein:
Hereinafter, various embodiments will be described in detail with reference to the accompanying drawings. In describing the embodiments, some detailed description may be omitted when pertinent technologies may be understood by one of ordinary skill. Further scope of applicability of the embodiments will become more apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating various embodiments, are given by way of illustration only, since various changes and modifications within the spirit and scope as broadly described herein may be possible.
A side sectional view of an exemplary laundry treating apparatus, in particular, a washing machine, is shown in
In the exemplary washing machine shown in
The exemplary embodiment illustrated in
A laundry treating apparatus according to one exemplary embodiment as broadly described herein may include a tub 115 fixedly supported in a cabinet. The tub 115 may include an introduction opening at a front end thereof to allow laundry items to be introduced into and drawn out therethrough, and may store washing water during a washing cycle. The tub 115 may include a front part 100, or a front section 100, forming a front portion of the tub 115 and a rear part 120, or a rear section 120, forming a rear portion of the tub 115.
The front part 100 and the rear part 120 may be coupled to each other by, for example, screws, and define therein a space for accommodating a drum 300. The rear part 120 may be formed in a cylindrical shape to surround the drum 300. The rear part 120 may have an open front end and have an annular rear surface 128 in a shape of a ring. The front end of the rear part 120 may be coupled to the front part 100, and sealed.
In such a washing machine with a drying function, the rear part 120 may include a hot air outlet 121 and cooling water injection openings 122 through which cooling water is supplied into the tub 115. Alternatively, a laundry treating apparatus merely having a washing function may not include the hot air outlet 121 and the cooling water injection openings 122. The rear part 120 of the tub 115 may also include a plurality of coupling elements to fix the tub 115 in the cabinet.
An inner circumference of the rear surface 128 of the rear part 120 of the tub 115 may be coupled to an outer circumference of a rear gasket 250. An inner circumference of the rear gasket 250 may be coupled to a tub back 130, or tub rear wall 130. The tub back 130 may include a through hole formed through its central portion such that a rotation shaft may be inserted therethrough. The rear gasket 250 may be made of a material with flexibility to prevent vibration of the tub back 130 from being transferred to the rear part 120 of the tub 115.
The rear gasket 250 may be hermetically coupled to the tub back 130 and the rear part 120 to prevent a leakage of washing water from the tub 115. The tub back 130 may vibrate with the drum 300 when the drum 300 is rotated. The tub back 130 may be spaced apart from the rear part 120 of the tub 115 with a sufficient gap so as avoid interference with the rear part 120. The rear gasket 250 may be made of a flexible material so as to allow the tub back 130 to be relatively movable without interference with the rear part 120. The rear gasket 250 may include, for example, a bellows portion which extends long enough to allow for the relative motion of the tub back 130.
The drum 300 may be accommodated in the tub 115 and rotatably coupled to the rear end of the tub 115. The drum 300 may include, for example, ball balancers installed on front and rear portions thereof. The rear portion of the drum 300 may be connected to a spider 350, which may be connected to a rotation shaft 351. The drum 300 may be rotatable within the tub by a rotational force transferred from the rotation shaft 351. Lifts in the drum 300 are designated with reference numerals 311, 312.
The rotation shaft 351 may be connected to a driving motor 500 through the tub back 130, for example, in a direct coupled manner. In detail, the rotation shaft 351 may be connected directly to a rotor of the driving motor 500. A bearing housing 400 may be coupled to a rear surface of the tub back 130. The bearing housing 400 may rotatably support the rotation shaft 351 between the driving motor 500 and the tub back 130.
A stator of the driving motor 500 may be fixed to the bearing housing 400 and surrounded by the rotor of the driving motor 500. The driving motor 500 may be, for example, an outer rotor type, and may be directly connected to the rotation shaft 351.
The bearing housing 400 may be supported by a suspension device from a base 600 which defines a lower surface of the cabinet. The suspension device may include supporting members connected to the bearing housing 400, and a plurality of dampers and elastic members installed between the supporting members and the base 600. The suspension device may be symmetrically arranged, based on a position of the rotation shaft 351 of the drum 300.
The supporting members may be connected to the bearing housing 400, and connected to the tub back 130 from the rear of the tub 115 through the bearing housing 400. The supporting members may extend toward the base 600 from the rear of the tub 115. For example, the supporting members may extend toward a side of the cabinet so as to be inclined with respect to the base 600. In certain embodiments, the supporting members, which extend downward from the rear of the tub 115 may then be bent toward the front of the cabinet and extend to the base 600.
The supporting members may be symmetrically disposed on left and right sides of a vertical centerline based on the rotation shaft 351 of the drum 300. The left and right supporting members may include first brackets 710a and 710b and second brackets 730a and 730b. The left supporting member and the right supporting member may be symmetrical to each other. Hereinafter, description will be provided based on the left supporting member, positioned with respect to the rotation shaft 351 of the drum 300.
The first bracket 710a may be connected to a bracket connection portion 410a of the bearing housing 400. The first bracket 710a may extend from the rear of the tub back 130 toward the base 600 at an incline, and then extend between the tub and the base 600 in a bending manner. Also, the first bracket 710a may get narrower in width from its upper portion to its lower portion. That is, a width of an upper portion of the first bracket 710a may be greater than a width of a lower portion of the first bracket 710a.
The upper portion of the first bracket 710a may include a plurality of coupling holes to be coupled with the bracket connection portion 410a of the bearing housing 400. The first bracket 710a may further include damper coupling portions 714 formed on an upper right side thereof and hinge-coupled with a third damper 780a to be explained later. The damper coupling portions 714 may laterally protrude from the upper right side of the first bracket 710a and may have hinge coupling holes formed thereth roug h.
A bent portion 713 forming a lower portion of the first bracket 710a may be connected to the second bracket 730a, and coupled with a weight (or weight body) 750a. The bent portion 713 forming the lower portion of the first bracket 710a may have at least four through holes, for calking.
The first bracket 710a may further include side walls 711 and 712 and a pair of beads 715 for ensuring rigidity to stably support the drum 300. The side walls 711 and 712 formed on two opposite side ends of the first bracket 710a in a widthwise direction may increase in height from an upper portion to a lower portion of the first bracket 710a. The beads 715 may be located between the upper portion of the first bracket 710a and the bent portion 713. The pair of beads 715 may be formed in parallel to each other by extending along the longitudinal direction of the first bracket 710a. The shape of the bead may have any shape that satisfies rigidity required.
The first bracket 710a may be molded in a pressing manner to form the side walls 711 and 712 and the beads 715. The second bracket 730a may also be formed by press-molding, and made of the same material as the first bracket 710a.
The second bracket 730a may extend between the tub 115 and the base 600 from the first bracket 710a toward the front of the cabinet. The second bracket 730a may get narrower from a back end to a front end thereof. That is, a width of a rear end portion of the second bracket 730a, which is a portion coupled with the first bracket 710a, may be greater than a width of a front end portion of the second bracket 730a.
The rear end portion of the second bracket 730a may be connected to the bent portion 713 of the first bracket 710a by, for example, caulking, and the caulking may be applied on at least four connection points. Here, the coupling method may not be limited to this. They may also be coupled by coupling members, such as bolts and the like, or the coupling members caulking may be used together.
The front end portion of the second bracket 730a may be elastically supported by a front elastic member 740a (see
Referring to
A pair of elastic members may elastically support the two opposite and portions of the second bracket 730a. The pair of elastic members may include the front elastic member 740a and the rear elastic member 720a. The front elastic member 740a and the rear elastic member 720a may be, for example, springs and extend upward from the base 600. The spring used as the elastic member may have an outline similar to a ring or a pot when viewed from a side. For example, referring to
The elastic members may be disposed at right and left sides based on the centerline defined by the rotation shaft of the drum 300, to elastically support the drum 300 and various components connected to the drum 300 at, for example, four points, to provide complete and balanced support. In detail, the front elastic members 740a and 740b may be disposed at right and left sides, respectively, and the rear elastic members 720a and 720b may also be disposed at right and left sides, respectively. Elastic member fixing portions 620a, 620b, 640a and 640b may each protrude from the base 600 to fix the elastic members 720a, 720b, 740a and 740b to the base 600, respectively.
The rear end portion of the second bracket 730a, as aforementioned, may be coupled to the first bracket 710a, and a lower portion of the second bracket 730a may be coupled with the weight 750a. The rear elastic member 720a may be located between the weight 750a and the base 600 to elastically support the first bracket 710a, the second bracket 730a and the weight 750a.
The second bracket 730a may further include side walls 731 and 732 and a bead 735 which are formed to provide rigidity for stably supporting the drum 300. The side walls 731 and 732 may be formed along both side edges of the second bracket 730a, extending longitudinally along the second bracket 730a. The front end portion of the second bracket 730a may be wider than the rear end portion thereof. The bead 735 which extends in the longitudinal direction of the second bracket 730a may be formed between the front end portion and the rear end portion of the second bracket 730a. The second bracket 730a may be bent into an arcuate shape with a flat upper portion between the front end portion and the central portion, thereby forming a space for connecting the first damper 760a and the second damper 770a to the second bracket 730a. The damper holder 702a may be coupled to the lower surface of the second bracket 730a, for example, by a bolt.
The damper holder 702a may include an upper plate coupled to the lower surface of the second bracket 730a by, for example, bolts, and a damper connecting portion protruding downward from the upper plate and having a coupling hole for coupling with dampers by hinges. The damper connecting portion may be coupled to the first damper 760a and the second damper 770a, respectively, by hinges.
Each of weights the 750a and 750b may be, for example, an L-shaped block which extends forward and upward in such a manner of covering the bent portion 713 of the supporting member. The weight may be, for example, concrete, or any other material which can provide a weight heavy enough to balance the center of mass such that the drum 300 is not biased. The weights may also be symmetrical to each other in right and left directions based on the vertical centerline defined by the rotation shaft of the drum. Hereinafter, description will be given based on the left-hand side weight.
The weight 750a may be formed into a shape capable of receiving a connected portion between the first bracket 710a and the second bracket 730a and covering a rear surface of the first bracket 710a and a lower surface of the second bracket 730a. Also, the weight 750a may have a surface, which comes in contact with the first and second brackets 710a and 730a, which is recessed to cover a part of the right side wall 712 of the first bracket 710a and a part of the right side wall 732 of the second bracket 730a. However, the weight may also be attached to either the first bracket 710a or the second bracket 730a.
The weight 750a may be implemented such that its center of mass is biased toward the rear of the cabinet and an inner side of the cabinet. In detail, the weight 750a, as illustrated in
Referring to
The rear spring holder 703a may include an upper portion having a through hole for coupling with the weight 750a by, for example, a bolt and one end bent up to correspond to a shape of the lower surface of the weight 750a, and a lower portion having a thread on an outer surface thereof such that the rear elastic member 720a may be inserted into and threadably coupled thereto. The lower portion of the rear spring holder 703a may have the same shape as the lower portion of the front spring holder 701a, so further description thereof will be omitted.
A plurality of dampers may be implemented using various types of dampers capable of providing a damping force by frictional resistance, which is generated as a piston is moved within a cylinder. The plurality of dampers may further include a pair of first dampers 760a and 760b for reducing vibration of the drum generated in left and right directions, a pair of second dampers 770a and 770b for reducing vibration generated when the drum is rotated, and a pair of third dampers 780a and 780b for reducing vibration of the drum generated in up and down directions. A plurality of hinges 660a, 660b, 670a, 670b, 680a and 680b may be provided at the base 600 to connect a plurality of dampers 760a, 760b, 770a, 770b, 780a and 780b to the base 600, respectively.
The first dampers 760a and 760b may be located at a left side (760a) and a right side (760b) of the drum to be symmetrical to each other in right and left directions based on the vertical centerline defined by the provided rotation shaft of the drum 300. Similarly, the second dampers 770a and 770b and the third dampers 780a and 780b may also be disposed symmetrical to each other based on the rotation shaft of the drum 300. Therefore, hereinafter, description will be provided based on the plurality of dampers 760a, 770a and 780a which are located at the left-hand side of the drum 300.
The first damper 760a may generally reduce the vibration of the drum 300 generated in the left and right directions. The first damper 760a may extend inward and at an incline from the front end portion of the second bracket 730a toward the base 600. The first damper may couple to the base 600 by the hinge 660a. The first damper 760a may be located between the front elastic member 740a and the second damper 770a. An end portion of the first damper 760a connected to the second bracket 730a may be adjacent to the front elastic member 740a.
Referring to
The first damper 760a may apply a damping force which is weaker than that of the second damper 770a. For example, the first damper 760a may have a damping force of 40 N. The first damper 760a may also have the same damping force as the third damper 780a when the third damper 780a is also provided.
The second damper 770a may generally reduce the vibration generated when the drum 300 is continuously rotated. The second damper 770a may extend back and at an incline from the central portion of the second bracket 730a toward the base 600. Also, the second damper 770a may extend along a lengthwise direction of the drum 300. The second damper 770a may be disposed between the first damper 760a and the rear surface 610 of the cabinet. The rear surface 610 of the cabinet is illustrated in
A second angle θ2, which is formed between the second damper 770a and the surface of the base 600, may be substantially the same as the first angle θ1. For example, the second angle θ2 may be about 30°. The second damper 770a may have a stronger damping force than the first damper 760a. The damping force of the second damper 770a may be in the range of 40 N to 80 N. For example, the second damper 770a may have a damping force of 80 N. As such, since the second damper 770a has the damping force stronger than the first damper 760a, the vibration transferred to the base 600 may be remarkably reduced, and the vibration of a ball balancer may also be reduced.
The third damper 780a may further be provided in another exemplary embodiment, and may generally reduce the up-and-down vibration when the drum 300 is rotated. The third damper 780a may extend at an incline from the first bracket 710a toward the base 600. An end portion of the third damper 780a, which is coupled to the base 600 by the hinge 680a, may be adjacent to the rear elastic member 720a.
The third angle θ3, which is formed between the third damper 780a and the base 600, may be about 65°. The third damper 780a may have a damping force weaker than the second damper 770a. The damping force of the third damper 780a may also be the same as that of the first damper 760a, for example, 40 N.
A laundry treating apparatus is provided which does not require a buffering member installed in a tub for reducing vibration, by virtue of preventing vibration generated in a driving device and a drum from being transferred to the tub.
A laundry treating apparatus is provided which has a simplified buffering member structure for reducing vibration while maintaining desired vibration reduction.
A laundry treating apparatus, as embodied and broadly described herein, may include a cabinet, a tub fixed to the cabinet and having a front portion communicating with an outer side of the cabinet, a drum received in the tub and rotatably connected to a rear portion of the tub, a driving unit having a bearing housing for rotatably supporting a rotation shaft connected to the drum and a driving motor for rotating the rotation shaft, a rear gasket configured to seal a rear portion of the tub to prevent a leakage of water from the tub to the driving unit and having flexibility for the driving unit to be relatively movable with respect to the tub, supporting members connected to the bearing housing and extending between a lower surface of the cabinet and the tub from a rear side of the tub, and a plurality of dampers installed between the supporting members and the lower surface of the cabinet.
The plurality of dampers may include first dampers inwardly extending from a front portion of the supporting members toward the lower surface of the cabinet, and second dampers downwardly extending from the supporting members toward the rear side of the cabinet.
The first damper may have a damping force weaker than that of the second damper.
An angle from the first damper to the lower surface of the cabinet may be the same as an angle from the second damper to the lower surface of the cabinet.
In accordance with another exemplary embodiment, the supporting members may include first brackets extending from the bearing housing toward the lower surface of the cabinet, and second brackets extending from the first brackets toward the front side of the cabinet. The first dampers may inwardly extend from a front portion of the first brackets toward the lower surface of the cabinet, and the second dampers may be disposed between the first dampers and a rear surface of the cabinet and downwardly extend from the second brackets toward the rear side of the cabinet.
The first and second brackets may include supporting walls formed on edges thereof in a press-molding manner. Also, at least one of the first and second brackets may include at least one bead extending along the extending direction of the bracket in a convex form.
The apparatus may further include weights mounted to at least one of the first brackets and the second brackets.
The apparatus may further include a pair of elastic members configured to support both end portions of the second brackets with respect to the lower surface of the cabinet.
The tub may include a tub back defining a rear surface thereof and secured with the bearing housing, and the rear gasket may hermetically seal a gap between the tub back and the rear portion of the tub.
In accordance with another exemplary embodiment, the plurality of dampers may further include third dampers extending from the rear portion of the supporting members toward the lower surface of the cabinet. Here, the third damper may extend from the first brackets.
The third damper may have a damping force weaker than that of the second damper.
The first damper and the third damper may have the same damping force.
An angle from the third damper to the lower surface of the cabinet may be greater than an angle from the first damper or the second damper to the lower surface of the cabinet.
At least one of the plurality of dampers may be installed adjacent to the elastic member.
In accordance with one exemplary embodiment, by preventing vibration from being transferred from a drum to a tub, the vibration of the tub may be reduced. This may eliminate the need for an interval between the drum and the tub which has been maintained to allow for movement of these components during vibration. Consequently, an outer surface of the tub may be located close to a cabinet, which may result in implementing a laundry treating apparatus with a larger capacity in the same size of cabinet.
Also, in accordance with one exemplary embodiment, dampers and springs with a simplified structure may be used to reduce the vibration of the drum, which may allow for reduction of fabricating costs and facilitation of maintenance.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2013-0083723 | Jul 2013 | KR | national |
Number | Name | Date | Kind |
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20120006067 | Lim et al. | Jan 2012 | A1 |
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Entry |
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Number | Date | Country | |
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20150020554 A1 | Jan 2015 | US |