Patent Grant
10640908
The present invention relates to a laundry washing machine.
More in particular, the present invention relates to a front-loading home laundry washing machine, to which the following description refers purely by way of example without this implying any loss of generality.
As is known, a front-loading home laundry washing machine generally comprises: a substantially parallelepiped-shaped outer boxlike casing structured for resting on the floor; a substantially horizontally-oriented and approximately cylindrical washing tub which is usually suspended in floating manner inside the casing, with the front mouth directly facing a laundry loading/unloading through opening realized in the front wall of the casing; a substantially cylindrical, cup-shaped rotatable drum structured for housing the laundry to be washed, and which is fitted inside the washing tub with the concavity facing the laundry loading/unloading opening, and is supported by the washing tub in axially rotatable manner so as to be able to freely rotate inside the washing tub about its substantially horizontally-oriented, longitudinal axis; a substantially cylindrical, elastically-deformable bellows which watertight connects the front mouth of the washing tub to the laundry loading/unloading opening formed in the front wall of the casing; a porthole door which is hinged to the front wall of the casing to rotate to and from a closing position in which the door closes the laundry loading/unloading opening in the front wall of the casing for watertight sealing the washing tub; and an electrically-powered motor assembly which is structured for driving into rotation the rotatable drum about its longitudinal axis inside the washing tub.
This type of laundry washing machine furthermore comprises: a detergent dispenser which is located inside the boxlike casing, immediately above the washing tub, and is structured for selectively feeding into the washing tub, according to the washing cycle manually-selected by the user, a given amount of detergent, softener and/or other washing agent suitably mixed with fresh water arriving from the water mains; a fresh-water supply circuit which is structured for selectively drawing fresh water from the water mains according to the washing cycle manually-selected by the user, and channelling said fresh water to the detergent dispenser or directly to the washing tub; and finally an appliance control panel which is generally located on the front wall of the casing, above the laundry loading/unloading opening, and is structured for allowing the user to manually select the desired washing-cycle.
In addition to the above, high-end front-loading laundry washing machines may optionally have an internal water softening device which is located along the fresh-water supply circuit, and is structured to selectively reduce the hardness degree of the tap water channelled towards the detergent dispenser and the washing tub. The use of softened water during the washing cycle, in fact, significantly improves cleaning performances.
More in detail, the water softening device is generally internally provided with a given amount of ion-exchange resins which are capable of retaining the calcium and magnesium ions (Ca++ and Mg++) dissolved in the water flowing through the same water softening device, so as to reduce the hardness degree of the tap water directed towards the detergent dispenser and the washing tub.
In addition to the above, since the water softening capabilities of the ion-exchange resins are used to quickly drop away after a limited number of washing cycles, this high-end laundry washing machines are generally provided with an internal reservoir of salt (NaCl) to be used for selectively producing some brine (i.e. salt water) which is periodically channeled into the water softening device to regenerate the ion-exchange resins located therein. Salt water, in fact, is able to remove from the ion-exchange resins the calcium and magnesium ions previously combined/fixed to said resins.
WO2013/160211 discloses a front-loading home laundry washing machine wherein the salt to be used in the regeneration process of the ion-exchange resins is stowed into a cup-shaped container which has a mesh structure and is located into a regeneration-agent drawer which, in turn, is fitted in manually extractable manner on front wall of the casing, beside the detergent drawer of the detergent dispenser. The brine formed into the regeneration-agent drawer is fed to the water softening device by means of an electric pump assembly that sucks the brine directly from the bottom of regeneration-agent drawer.
Unluckily the hydraulic fittings necessary to floatingly connect the suction of pump assembly directly to the bottom of the regeneration-agent drawer are rather costly and significantly increase the overall production costs of the laundry washing machine.
Furthermore, the pump assembly does not allow a prompt and precise dosage of the brine channeled into the water softening device, because the amount of brine accumulating on the bottom of regeneration-agent drawer per time unit is highly dependent on the compactness of the salt grains contained in the regeneration-agent drawer.
Lastly, when the user pours the salt into the cup-shaped container, some salt grains may accidentally fall on the bottom of the regeneration-agent drawer and block up the suction of the pump assembly with all problems that follows.
An aim of the present invention is to simplify the connection of pump assembly to the regeneration-agent drawer to eliminate the drawbacks referred above.
In compliance with the above aims, according to an aspect of the present invention there is provided a laundry washing machine comprising an outer casing and, inside said outer casing, a washing tub, a rotatable drum housed in axially rotatable manner inside the washing tub and structured for housing the laundry to be washed, a detergent dispenser which is structured for supplying detergent into the washing tub, a fresh-water supply circuit which is structured for selectively channelling a flow of fresh water from the water mains towards the detergent dispenser and/or the washing tub, and an internal water softening device comprising a water-softening-agent container filled with a water softening agent capable of reducing the hardness degree of the fresh water directed towards the detergent dispenser or the washing tub;
the laundry washing machine furthermore comprising: at least a main drawer which is fitted/inserted in extractable manner into a corresponding substantially basin-shaped, drawer housing located inside the outer casing, and which is provided with a substantially basin-shaped, regeneration-agent compartment structured for being manually fillable with a given amount of consumable salt or other regeneration agent capable of performing a regeneration of the water softening function of said water softening agent; and a water-supply line which is structured for selectively channelling a flow of fresh water into said regeneration-agent compartment so as to form some brine;
the laundry washing machine being characterized in that the drawer housing has a substantially basin-shaped, bottom portion for catching the brine coming out of said regeneration-agent compartment; and by additionally comprising: a brine container which is located underneath the drawer housing and fluidically communicates with said substantially basin-shaped, bottom portion so as to allow the brine to freely flow by gravity from said basin-shaped bottom portion into the same brine container; and an electrically-powered pump assembly able to selectively pump the brine from said brine container to the water softening device.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the brine container comprises a tank which is distinct and separated from said drawer housing, and is provided with first mechanical coupling means structured for allowing the rigid fastening and/or fluidical connection of the same tank to the bottom of said drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank is provided with second mechanical coupling means structured for allowing the rigid fastening and/or fluidical connection of the same tank to the water-softening-agent container of said water softening device.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said brine container additionally comprises sensor means capable of detecting the level of the water stored inside the tank and/or the salinity degree of the water stored into the tank.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the brine container is a discrete modular member which is firmly attached to the water-softening-agent container of said water softening device with the interposition of said pump assembly.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said pump assembly remains trapped between the water-softening-agent container of said water softening device and said brine container.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank and said water-softening-agent container form, when coupled to one another and in between themselves, a receiving seat dimensioned to accommodate said pump assembly.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the water-softening-agent container of said water softening device is provided with third mechanical coupling means structured for allowing the fastening of the same water-softening-agent container to said drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank, said water softening device and said pump assembly form a discrete intermediate modular assembly which is attached to said drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank is dimensioned to contain an amount of brine approximately equal to the whole amount of brine to be pumped into the water-softening-agent container of said water softening device for performing the regeneration process of the water softening agent contained into the same water-softening-agent container.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank is dimensioned to contain an amount of brine approximately equal to a submultiple of the whole amount of brine to be pumped into the water-softening-agent container of said water softening device for performing the regeneration process of the water softening agents contained into the same water-softening-agent container.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank is dimensioned to contain an amount of brine greater than 100 ml.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank has, on top, a first opening for the entrance of the brine and a second opening for air vent.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank directly communicates with the basin-shaped bottom portion of the drawer housing via a first vertical pipe-extension that protrudes downwards from the bottom of the drawer housing and fits into a complementary brine inlet opening formed on top wall of said tank.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said tank fluidically communicates with the inside of the drawer housing via a second vertical pipe-extension that protrudes downwards from the bottom of the drawer housing and fits into a complementary air vent opening formed on top wall of said tank, next to the brine inlet opening.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said second vertical pipe-extension additionally protrudes upwards into the drawer housing within the perimeter of said basin-shaped bottom portion, so as to arrange its upper mouth at a given high from the basin-shaped bottom portion thus to prevent the brine from freely falling into the same tank.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said main drawer additionally comprises a partitioning septum which extends inside the regeneration-agent compartment above a brine outlet of the regeneration-agent compartment, and has a water-permeable structure which is designed to slow down the outflow of the brine from the regeneration-agent compartment via the brine outlet for causing a temporary stagnation of the water poured into the regeneration-agent compartment above the partitioning septum.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said brine outlet is a pass-through opening which is formed on the bottom of the regeneration-agent compartment, and is shaped/dimensioned to allow the brine formed inside the regeneration-agent compartment to freely fall on the basin-shaped bottom portion of said drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said partitioning septum is structured to allow the passage of the brine through the same partitioning septum with a flowrate which is lower than that of the fresh water poured into the regeneration-agent compartment via said water-supply line.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said partitioning septum causes a temporary increase of the level of water above the same partitioning septum.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said partitioning septum causes, during stagnation of the water, a quick increase of the level of water inside the regeneration-agent compartment, up to a maximum value above the partitioning septum, and then a slow lowering of the level of water down to the same partitioning septum.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the regeneration-agent compartment remains empty of brine at the end of the temporary stagnation of the water.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said main drawer is additionally provided with one or more substantially basin-shaped, detergent compartments which are arranged beside the regeneration-agent compartment and are each structured for being manually fillable with a given amount of detergent, softener or other washing agent; and in that the detergent dispenser furthermore comprises a drawer flush circuit which is connected to the fresh-water supply circuit, and is structured for selectively pouring the fresh water of the water mains into any one of said detergent compartments, so as to selectively flush the detergent, softener or other washing agent out of the same detergent compartment and down onto the bottom of said drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the detergent dispenser comprises: a second drawer which is fitted/inserted in extractable manner into a corresponding substantially basin-shaped, second drawer housing which is located/recessed inside the outer casing, and is provided with one or more detergent compartments each structured for being manually fillable with a given amount of detergent, softener or other washing agent.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the detergent dispenser also comprises a drawer flush circuit which is connected to the fresh-water supply circuit, and is structured for selectively pouring the fresh water of the water mains into any one of said detergent compartments, so as to selectively flush the detergent, softener or other washing agent out of the same detergent compartment and down onto the bottom of the drawer housing.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said second drawer is arranged horizontally beside the main drawer so that both drawers are independently movable inside the respective drawer housings parallel to one another.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said fresh-water supply line is incorporated into said drawer flush circuit.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said drawer flush circuit comprises: water delivery member which forms the upper lid of said drawer housing, so as to be located immediately above said first and/or second drawer when said drawer/s is/are completely inserted/recessed into the corresponding drawer housing/s, and is provided with a number of water-delivery portions each suitably structured to allow the outflow of water from the water delivery member towards the beneath located first or second drawer; and an electrically-operated, flow-diverter which is connected to fresh-water supply circuit and/or to water softening device for receiving unsoftened or softened fresh water, and is structured to selectively channel said softened or unsoftened fresh water towards any one of the water-delivery portions of the water delivery member.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that said pump assembly comprises an electrically-powered volumetric pump.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the water-softening-agent container of said water softening device contains a given amount of ion-exchange resins capable of retaining the calcium and magnesium ions dissolved in the water that flows through the same water-softening-agent container.
Preferably, though not necessarily, the laundry washing machine is furthermore characterized in that the regeneration-agent compartment is dimensioned to accommodate an amount of consumable salt or other regeneration agent sufficient for performing one or more regeneration processes of water softening capabilities of the water softening agent contained into the water-softening-agent container of said water softening device.
A non-limiting embodiment of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
With reference to
In the example shown, in particular, the rotatable drum (not shown) of laundry washing machine 1 is preferably arranged inside the washing tub 3 with the drum rotation axis locally substantially coaxial to the longitudinal axis of washing tub 3, i.e. oriented substantially horizontally, and with the circular front opening or mouth of the drum directly aligned and faced to the circular front opening or mouth of washing tub 3, so as to receive the laundry to be washed through the laundry loading/unloading opening realized on front wall 4.
The washing tub 3, in turn, is preferably suspended in floating manner inside the casing 2 via a suspension system that preferably, though not necessarily, comprises at least one, and preferably a couple of upper coil springs 7 connecting the upper portion of washing tub 3 to the top of casing 2, and preferably at least one, and preferably a couple of vibration dampers 8 connecting the bottom portion of washing tub 3 to the bottom of casing 2. Moreover the laundry washing machine 1 is preferably provided with a substantially cylindrical elastically-deformable bellows (not shown) which watertight connects the front mouth of washing tub 3 to the laundry loading/unloading opening realized on front wall 4 of casing 2.
With reference to
In addition to the above, with reference to
More in detail, the water softening device 14 basically consists in a closed container which has a water inlet and a water outlet fluidically connected to the fresh-water supply circuit 12 and/or the detergent dispenser 10 so as to be crossed by the tap water directed towards the washing tub 3, and which furthermore is filled with a given amount of ion-exchange resins capable of retaining the calcium and magnesium ions (Ca++ and Mg++) dissolved in the water flowing through the same container, so as to reduce the hardness degree of the tap water directed towards the washing tub 3.
In the example shown, in particular, the water softening device 14 is preferably located inside the boxlike casing 2 adjoined to the detergent dispenser 10, and is preferably fluidically connected directly to detergent dispenser 10 so as to be crossed by the fresh water flowing towards the washing tub 3 via the same detergent dispenser 10.
With reference to
More in detail, detergent drawer 16 is preferably movable inside the drawer housing 18 parallel to the substantially horizontally-oriented, longitudinal axis L of drawer housing 18 between:
In other words, detergent drawer 16 is movable inside the drawer housing 18 in a substantially horizontally-oriented, displacement direction d which is locally substantially parallel to the longitudinal axis L of both drawer housing 18 and detergent drawer 16, between:
In the example shown, in particular, the entrance of drawer housing 18 is preferably located on front wall 4 of casing 2, immediately underneath the upper worktop or top wall 11 of casing 2 and substantially horizontally aligned beside the appliance control panel 13. Moreover the longitudinal axis L of both detergent drawer 16 and drawer housing 18, and as a result the displacement direction d of detergent drawer 16, are preferably locally substantially perpendicular to front wall 4 of casing 2.
Preferably each detergent compartment 17 is furthermore dimensioned to contain a given amount of detergent, softener or other washing agent sufficient for performing only a single washing cycle.
In addition to the above, detergent drawer 16 preferably has, inside each detergent compartment 17, a siphon assembly 22 which is suitably structured/dimensioned to selectively channel the mixture of water and detergent, softener or other washing agent formed inside the detergent compartment 17 out of the same detergent compartment 17 and down onto the bottom of drawer housing 18.
As an alternative to the siphon assembly 22, detergent drawer 16 may have, on the bottom of the detergent compartment 17, a large pass-through opening which is suitably shaped/dimensioned to allow the mixture of water and detergent, softener or other washing agent formed inside the same detergent compartment 17 to freely fall on the bottom of drawer housing 18.
The drawer flush circuit 19, in turn, is preferably structured for directly pouring, when detergent drawer 16 is placed in the retracted position, a shower of water droplets by gravity selectively and alternatively into any one of the detergent compartments 17 of detergent drawer 16, so as to selectively flush the detergent, softener or other washing agent out of the same detergent compartment 17 and down onto the bottom of drawer housing 18.
With reference to
More in details, the regeneration-agent compartment 20 is preferably arranged, on detergent drawer 16, beside the one or more detergent compartments 17, so that both detergent compartment/s 17 and regeneration-agent compartment 20 are allowed to almost contemporaneously come out from the front wall 4 of casing 2 when detergent drawer 16 moves from the retracted position to the extracted position.
In other words, the regeneration-agent compartment 20 is preferably arranged on detergent drawer 16 beside the one or more detergent compartments 17 transversally to the displacement direction d of detergent drawer 16, i.e. transversally to the longitudinal axis L of detergent drawer 16, so that the detergent compartment/s 17 and the regeneration-agent compartment 20 are arranged on opposite sides of a substantially vertically-oriented, reference plane which is parallel to the displacement direction d of detergent drawer 16 inside drawer housing 18, i.e. parallel to the longitudinal axis L of detergent drawer 16.
Detergent drawer 16 is therefore movable inside drawer housing 18 in the substantially horizontally-oriented, displacement direction d between:
Preferably the regeneration-agent compartment 20 is moreover dimensioned to accommodate/contain an amount of consumable salt (NaCl) or other regeneration agent sufficient for performing a plurality of regeneration processes of the ion-exchange resins of the water softening device 11.
With reference to
More in detail, with reference to
The one or more basin-shaped detergent compartments 17 and the basin-shaped regeneration-agent compartment 20 are formed directly on the drawer-like supporting structure 23 one side by side the other. The manually-sizable front panel 24, in turn, is arranged/located on a front side of the drawer-like supporting structure 23, so as to be arranged locally substantially coplanar to the front face 4 of casing 2, beside the appliance control panel 13, when detergent drawer 16 is placed in the retracted position (see
In the example shown, in particular, the drawer-like supporting structure 23 of detergent drawer 16 is preferably made in a single piece, via an injection moulding process. Preferably the same applies to the manually-sizable front panel 24.
With reference to
In other words, drawer flush circuit 19 is directly connected to the fresh-water supply circuit 12 for receiving the fresh water of the water mains, and is suitably structured for selectively pouring, when the detergent drawer 16 is completely fitted/inserted into drawer housing 18, the fresh water arriving from the water mains into any one of the detergent or regeneration-agent compartments 17, 20 of detergent drawer 16.
In case of detergent compartment/s 17, the poured fresh water serves to selectively flush the contents of the detergent compartment 17 out of the same compartment 17 and down on the bottom of drawer housing 18 via siphon assembly 22. In case of regeneration-agent compartment 20, the poured fresh water serves to dissolve some salt grains contained into the regeneration-agent compartment 20 to form some brine that falls on the bottom of drawer housing 18 through opening 21.
Preferably, the internal water softening device 14 is furthermore directly connected to the drawer flush circuit 19 of detergent dispenser 7 so as to be crossed by the fresh water that is subsequently poured into the detergent compartment/s 17 of detergent drawer 16 and optionally into the regeneration-agent compartment 20, so that the hardness degree of the fresh water of the water mains poured into any one of the compartments 17, 20 of detergent drawer 16 is significantly reduced.
With reference to
Preferably the partitioning septum 25 furthermore has a water-permeable structure suitably designed to slow down the outflow of the brine from the regeneration-agent compartment 20 via pass-through opening 21 for causing a temporarily stagnation of the water poured into the regeneration-agent compartment 20, above the same partitioning septum 25.
In other words, the water-permeable partitioning septum 25 is arranged above the pass-through opening 21 so as to completely cover the latter, and is preferably structured to allow the passage of the water/brine through the same partitioning septum 25 with a flowrate which is lower than that of the fresh water poured into the regeneration-agent compartment 20 by drawer flush circuit 19, thus to cause the stagnation of the fresh water above the partitioning septum 25.
Preferably the water-permeable partitioning septum 25 furthermore extends inside regeneration-agent compartment 20 slightly spaced from, and preferably also locally substantially parallel to, the bottom of regeneration-agent compartment 20, so as to form a thin air gap immediately above the bottom of regeneration-agent compartment 20.
In the example shown, in particular, the water-permeable partitioning septum 25 preferably consists in a rigid plate-like element 25 preferably made of plastic material, which substantially copies the shape of the bottom of regeneration-agent compartment 20, and has a microperforated structure which is suitably dimensioned to cause a prolonged stagnation of the water poured into the regeneration-agent compartment 20 above the partitioning septum 25.
More in detail, the central portion of plate-like element 25 is preferably provided with a plenty of substantially evenly distributed, transversal pass-through microholes or microslots each preferably having a cross-sectional area lower that 3 mm2 (square millimetres), so as to allow the flow/passage of the brine/water through 10 the partitioning septum 25 with a flowrate preferably ranging between 0.4 and 1 litre/min (litre per minute). The flowrate of the fresh water poured into the regeneration-agent compartment 20 instead preferably ranges between 5 and 8 litre/min (litre per minute).
With reference to
In other words, the upper lid assembly 26 is preferably provided with a water inlet which is faced to the outside of regeneration-agent compartment 20 and is structured to allow the fresh water to enter into the same upper lid assembly 26, and with one or more water outlets which are faced to the inside of regeneration-agent compartment 20, fluidically communicate with the water inlet and are finally suitably structured to allow the water entering into the upper lid assembly 26 through the water inlet to come out of the lid assembly 26 and fall into the regeneration-agent compartment 20.
The drawer flush circuit 19, in turn, is preferably structured to selectively channel, when detergent drawer 16 is placed in the retracted position, a flow of fresh water of the water mains towards the water inlet of the upper lid assembly 26.
In other words, drawer flush circuit 19 is preferably structured to selectively channel, when detergent drawer 16 is placed in the retracted position, the fresh water of the water mains into the water inlet of the upper lid assembly 26 which, in turn, is structured to distribute the fresh water arriving from the drawer flush circuit 19 into the regeneration-agent compartment 20.
In addition to the above, in the example shown the water inlet of the upper lid assembly 26 is furthermore preferably structured to couple, when the detergent drawer 16 is placed in the retracted position, in a stable, though easy detachable manner, with the drawer flush circuit 19 for receiving the fresh water of the water mains directly from the drawer flush circuit 19, and to sprinkle/distribute said fresh water into the regeneration-agent compartment 20.
With reference to
Furthermore plate-like element 27 is preferably provided with a water inlet 29 which is suitably structured to watertight couple with the drawer flush circuit 19 when detergent drawer 16 is placed in the retracted position, and with one or more water-delivery portions 30 which are arranged on the lower face of plate-like element 27, preferably all around the central pass-through opening closed by trapdoor 28, directly communicate with the water inlet 29 via one or more internal channels, and are suitably structured to allow the outflow of the fresh water from the plate-like element 27.
Preferably these water-delivery portions 30 are furthermore suitably shaped/structured to pour a shower of water droplets by gravity into the regeneration-agent compartment 20.
Drawer flush circuit 19, in turn, is preferably structured to hydraulically couple, when detergent drawer 16 is placed in the retracted position, with the water inlet 29 of the plate-like element 27, so as to selectively channel the fresh water of the water mains also into the upper lid assembly 26 which, in turn, distributes said water into the regeneration-agent compartment 20, so as to dissolve some of the salt contained into the regeneration-agent compartment 20 and form the brine that falls on the bottom of drawer housing 18.
In other words, drawer flush circuit 19 is directly connected to the fresh-water supply circuit 12 for receiving the fresh water of the water mains, and is suitably structured for selectively and alternatively channelling, when the detergent drawer 16 is completely fitted/inserted into drawer housing 18, the fresh water arriving from fresh-water supply circuit 12 into any one of the detergent compartments 17, or into the water inlet 29 of the upper lid assembly 26.
With reference to
More in detail, in the example shown the bottom of drawer housing 18 is preferably divided into two separated and substantially basin-shaped bottom portions 31 and 32, which are arranged side by side to one another transversally to the displacement direction d of detergent drawer 16 inside drawer housing 18, i.e. transversally to the longitudinal axis L of drawer housing 18, so as to be vertically aligned, when detergent drawer 16 is placed in the retracted position, one underneath the one or more detergent compartments 17, and the other underneath the regeneration-agent compartment 20.
The basin-shaped bottom portion 31 vertically aligned to the one or more detergent compartments 17 is structured to receive the mixture of fresh water and detergent, softener or other washing agent falling down from any one of the detergent compartments 17 of detergent drawer 16 via the corresponding siphon assembly 22, and communicates with the inside of washing tub 3 preferably via a delivery duct 33 that branches off from the basin-shaped bottom portion 31 of drawer housing 18 and ends directly into the beneath-located washing tub 3, so as to allow the mixture of water and detergent, softener or other washing agent to flow by gravity directly into the washing tub 3.
With reference to
Brine container 34, in turn, is suitably dimensioned to catch and contain an amount of brine greater than 100 ml (millilitres), and directly communicates with the water softening device 14 via a small electric pump assembly 35 which is capable of selectively pumping the brine (i.e. the mixture of water and salt) from brine container 34 to water softening device 14.
In the example shown, in particular, the brine container 34 is preferably dimensioned to contain a maximum amount of preferably rounding up to the whole amount of brine to be pumped into the internal water softening device 14 for regenerating the ion-exchange resins located inside the same water softening device 14.
As an alternative the brine container 34 may be dimensioned to contain a maximum amount of preferably rounding up to a submultiple of the whole amount of brine to be pumped into the water softening device 14 for regenerating the ion-exchange resins located inside the same water softening device 14.
Pump assembly 35, in turn, preferably comprises an electrically-powered volumetric pump.
With particular reference to
In other words the vertical partitioning wall 36 is arranged between the two basin-shaped bottom portions 31 and 32 of drawer housing 18.
Detergent drawer 16, in turn, is preferably arranged astride the partitioning wall 36 so that the one or more detergent compartments 17 and the regeneration-agent compartment 20 are arranged on opposite sides of same partitioning wall 36.
More in detail, with reference to
Preferably the drawer-like supporting structure 23 of detergent drawer 16 is furthermore structured to abut in axially sliding manner on the straight upper crest line 36a of partitioning wall 36, so that the detergent drawer 16 rests in abutment also onto the same partitioning wall 36.
In other words, with reference to
With reference to
Preferably, said discrete modular member is moreover provided with second mechanical coupling means structured for allowing the rigid fastening and/or fluidical connection of the same discrete modular member to the water softening device 14.
In addition to the above, brine container 34 and water softening device 14 are altogether structured so as to form, preferably also together with pump assembly 35, an intermediate discrete modular assembly which is subsequently rigidly attached to drawer housing 18.
Preferably brine container 34 is furthermore structured to fit/couple with the water softening device 14 with the interposition of the pump assembly 35 which moreover preferably remains unmovably trapped between the water softening device 14 and the same brine container 34.
With reference to
Brine container 34, in turn, preferably comprises: a small unpressurized tank 40 dimensioned to contain an amount of brine preferably greater than 100 ml (millilitres); and optionally also sensor means (not shown) capable of detecting the level of the water stored inside tank 40 and/or the salinity degree of the water stored into tank 40.
More in detail, tank 40 is completely distinct and separated from drawer housing 18, and is provided with one or more coupling portions structured for allowing rigid fastening and fluidical connection of tank 40 to the drawer housing 18, so that the inside of tank 40 directly communicates with the basin-shaped bottom portion 32 of drawer housing 18 for receiving the brine arriving on the bottom of drawer housing 18.
Preferably tank 40 is furthermore dimensioned to contain a maximum amount of brine rounding up the whole amount of brine to be pumped into the water softening device 14, or better into the ion-exchange resins discrete modular cartridge 37, for performing the whole regeneration process of the ion-exchange resins stored into the water softening device 14.
Obviously as an alternative, tank 40 could be dimensioned to contain a maximum amount of brine rounding up a submultiple of the whole amount of brine to be pumped into water softening device 14, or better into the ion-exchange resins discrete modular cartridge 37, for performing the whole regeneration process of the ion-exchange resins stored into the water softening device 14.
In addition to the above, tank 40 is preferably furthermore provided with one or more coupling portions structured for allowing rigid fastening and/or fluidical connection of tank 40 to the water softening device 14, or better the ion-exchange-resins container 37 of water softening device 14.
More in detail, in the example shown tank 40 is preferably rigidly fastened, preferably together with pump assembly 35, to the major face of the plate-like, ion-exchange resins cartridge 37 turned towards the bottom of drawer housing 18, so as to form, together with the ion-exchange resins cartridge 37 and optionally with pump assembly 35, a intermediate discrete modular assembly which, in turn, is subsequently rigidly fastened to drawer housing 18, so as to arrange the tank 40 immediately underneath the bottom of drawer housing 18, in fluidic communication with the basin-shaped bottom portion 32 of drawer housing 18.
Preferably, ion-exchange-resins container 37 of water softening device 14, i.e. ion-exchange resins cartridge 37, and tank 40 are furthermore altogether structured to form, when coupled to one another and in between themselves, a receiving seat dimensioned to accommodate pump assembly 35. This receiving seat is preferably moreover designed so that pump assembly 35 remains unmovably trapped, after tank 40 is firmly attached to water softening device 14, between water softening device 14 and tank 40.
With reference to
With reference to
Preferably this vertical pipe-extension 43 furthermore protrudes upwards into drawer housing 18 within the perimeter of the basin-shaped bottom portion 32 of drawer housing 18, so as to arrange its upper mouth at a given high from the basin-shaped bottom portion 32 and thus prevent the brine from freely fall into tank 40.
As a result, the brine flows into tank 40 solely via the vertical pipe-extension 41, and the vertical pipe-extension 43 allows free ventilation of tank 40 and the selective overflow into tank 40 of the exceeding brine that may stagnate on the bottom basin-shaped bottom portion 32.
In addition to the above, preferably tank 40 is furthermore rigidly fastened to the bottom of drawer housing 18 by means of one or more anchoring screws.
In other words, brine container 34 is rigidly fastened to the bottom of drawer housing 18 via a detachable plug-in mechanical coupling, and optionally also via one or more anchoring screws.
With reference to
More in detail, in the example shown tank 40 is preferably rigidly fastened to the plate-like modular cartridge 37 via a sliding dovetail joint 45 which is located on the major face of modular cartridge 37 turned towards the bottom of drawer housing 18, and preferably extends locally substantially parallel to the bottom of drawer housing 18, i.e. preferably extends substantially horizontally on the major face of the plate-like, ion-exchange resins modular cartridge 37. Furthermore tank 40 is preferably additionally rigidly fastened to the outer casing of the ion-exchange resins modular cartridge 37 via one or more anchoring screws 45b.
With reference to
With reference to
With reference to
More in detail, the plate-like water delivery member 53 is provided, on the side directly faced to the inside of drawer housing 18, with a group of first water-delivery portions 55 which are locally substantially vertically aligned, when detergent drawer 16 is placed in the retracted position, each to a respective detergent compartment 17 of detergent drawer 16, and are each suitably structured to allow the outflow of the fresh water from the plate-like water delivery member 53 towards the beneath-located detergent compartment 17.
With reference to
Preferably the plate-like water delivery member 53 is furthermore provided, on the side directly faced to the inside of drawer housing 18, with a second water-delivery portion 56 which is locally substantially vertically aligned, when detergent drawer 16 is placed in the retracted position, to the regeneration-agent compartment 20 of detergent drawer 16, and is suitably structured to allow the outflow of the fresh water from the plate-like water delivery member 53 towards the beneath-located regeneration-agent compartment 20.
More in detail, with reference to
With reference to
More in detail, with particular reference to
The electrically-operated, flow-diverter module 54, in turn, has a main water inlet 59 which directly communicates with the water softening device 14 for directly receiving softened fresh water, and preferably also with the fresh-water supply circuit 12 for also directly receiving unsoftened fresh water; and a number of main water outlets 60 which are located, preferably one side by side the other, at the interface portion of flow-diverter module 54 suited to couple with coupling socket 57, and are each structured to watertight couple/connect, at coupling socket 57, with a respective water inlet 58 of the plate-like water delivery member 53, preferably with the interposition of a corresponding annular sealing gasket.
Preferably the electrically-operated, flow-diverter module 54 furthermore internally accommodates a rotatable flow diverter (not shown) which is capable of channelling, according to its angular position, the water entering into flow-diverter module 54 via the water inlet 59 towards any one of the water outlets 60 of the flow-diverter module 54.
The electrically-operated, flow-diverter module 54 is therefore internally structured to selectively channel, towards any one of its water outlets 60, the water entering into the flow-diverter module 54 via the main water inlet 59, so as to be able to selectively channel a flow of softened or unsoftened fresh water into any one of the water inlets 58 of the plate-like water delivery member 53.
More in detail, with reference to
In addition to the above, the flow-diverter module 54 preferably furthermore comprises an electrically-operated motor assembly (not shown) which is mechanically connected to the rotatable flow diverter for controlling the angular position of the flow diverter, and optionally also an electronic control unit which is structured to directly power and control the electrically-operated motor assembly according to electric signals arriving from the main electronic central control unit (not shown) of the laundry washing machine 1.
With reference to
More in detail, in the example shown the water inlet and the water outlet of the ion-exchange-resins container 37 of water softening device 14, i.e. the plate-like, ion-exchange resins modular cartridge 37, are preferably fluidically connected directly to the plate-like water delivery member 53 by means of two hydraulic connectors 61 that protrude from the lower side of the plate-like water delivery member 53, i.e. from the major face of plate-like water delivery member 53 provided with coupling socket 57 and water-delivery portions 55 and 56.
With reference to
With particular reference to
In addition to the above, with reference to
As an alternative, pipe-fitting 71 of plate-like water delivery member 53 may directly communicate with the water inlet of water softening device 14 or, better, with the hydraulic connector 61 suited to couple with the water inlet of the water softening device 14, thus to channel a flow of hot, unsoftened fresh water towards the water inlet of water softening device 14.
General operation of the laundry washing machine 1 is similar to that of the front loading washing machine disclosed in ELECTROLUX European patent No. 2554736, the only exception being that the partitioning septum 25 with micro-perforated structure causes an extremely slow outflow of the brine (i.e. salt water) from the regeneration-agent compartment 20.
More in detail, the water-permeable partitioning septum 25 allows the passage of the water/brine through the same partitioning septum 25 with a flowrate which is significantly lower than that of the fresh water poured into the regeneration-agent compartment 20 by drawer flush circuit 19, thus the softened or unsoftened fresh water poured into the regeneration-agent compartment 20 by the drawer flush circuit 19 temporarily accumulates above the partitioning septum 25.
As a consequence, the partitioning septum 25 causes a temporary increase of the level of water above the same partitioning septum 25.
More precisely, the partitioning septum 25 causes a quick increase of the level of water inside the regeneration-agent compartment 20, up to a maximum value above the partitioning septum 25, and then a slow lowering of the level of water down to the high of the same partitioning septum 25.
After slowly passing/flowing through the partitioning septum 25, the brine formed into the regeneration-agent compartment 20, above the partitioning septum 25, reaches the pass-through opening 21 and then trickles onto the basin-shaped bottom portion 32 of drawer housing 18.
After reaching the basin-shaped bottom portion 32, the brine quickly falls into brine tank 40 via the vertical pipe-extension 41 and accumulates into tank 40, thus after a few minutes all the brine formed into the regeneration-agent compartment 20 has moved into brine tank 40.
At the end of the temporary stagnation of the water, therefore the regeneration-agent compartment 20 remains empty of brine.
Assuming now that the overall amount of brine to be pumped into the water softening device 14, or better into the closed container 37 filled with the ion-exchange resins capable of retaining the calcium and magnesium ions (Ca++ and Mg++) dissolved in water, for performing the whole regeneration process of the ion-exchange resins is equal, for example, to 500 cm3 (cubic centimeters) and in that tank 40 is dimensioned to contain a maximum amount of brine equal, for example, to 520 cm3 (cubic centimeters), the laundry washing machine 1 operates as follows.
When regeneration of the ion-exchange resins is to be performed, the central control unit of laundry washing machine 1 operates the flow-diverter module 54 so as to channel the softened or unsoftened fresh water entering into the detergent dispenser 10 towards the regeneration-agent compartment 20, and then opens for a short time either the on-off valve 65 or the on-off valve 66 of the fresh-water supply circuit 12, so as to pour a given amount of fresh water, for example 250 cm3 (cubic centimetres), into the regeneration-agent compartment 20.
Due to the presence of water-permeable partitioning septum 25, the softened or unsoftened fresh water poured into the regeneration-agent compartment 20 temporarily accumulates above the partitioning septum 25 wherein can dissolve a great amount of salt grains and form the brine.
The brine formed into the regeneration-agent compartment 20, above the partitioning septum 25, slowly passed across the partitioning septum 25 and then trickles into the basin-shaped bottom portion 32 of drawer housing 18. From basin-shaped bottom portion 32, the 250 cm3 (cubic centimetres) of brine then quickly falls into tank 40 wherein accumulates.
Then, if tank 40 has room for other brine, the central control unit of laundry washing machine 1 opens again for a short time either the on-off valve 65 or the on-off valve 66 of fresh-water supply circuit 12, so as to pour some more fresh water, for example once again 250 cm3 (cubic centimeters), into the regeneration-agent compartment 20 to form a 250 cm3 of brine that, again, slowly moves into tank 40.
When tank 40 is completely full of brine, i.e. contains an amount of brine sufficient for performing the whole regeneration process of the ion-exchange resins stored into the water softening device 14, the central control unit of laundry washing machine 1 activates electric pump assembly 35 to move at a time the whole brine from tank 40 to water softening device 14, so as to fill up the ion-exchange-resins container 37.
The advantages resulting from the presence of brine container 34 underneath the drawer casing 18 are remarkable.
First of all, the connection between the suction of pump assembly 35 and the regeneration-agent compartment 20 is greatly simplified with the costs savings that this entails.
Furthermore the use of a brine container 34 having a maximum storage capacity roughly equal to the overall volume of brine to be pumped into the water softening device 14 for performing the whole regeneration process of the ion-exchange resins, allows a much more precise control of the amount of brine pumped into the water softening device 14 for performing the regeneration process of the ion-exchange resins.
Clearly, changes may be made to the laundry washing machine 1 without, however, departing from the scope of the present invention.
For example, according to an alternative embodiment the detergent drawer 16 may have, in place of the large pass-through draining opening 21, a siphon assembly which is located inside the regeneration-agent compartment 20 and is suitably structured/dimensioned to selectively channel the brine formed inside the regeneration-agent compartment 20 onto the bottom of drawer housing 18.
Furthermore, according to a less sophisticated embodiment, the electrically-operated, flow-diverter 54 of drawer flush circuit 19 may be incorporated into the plate-like water delivery member 53 as disclosed in EP2562303.
According to a not-shown alternative embodiment, moreover the one or more detergent compartments 17 of detergent drawer 16 may be dimensioned to contain a given amount of detergent, softener or other washing agent sufficient for performing a number of washing cycles. Detergent drawer 16, furthermore, may optionally comprise, for each detergent compartment 17, a respective electrically-powered detergent feeding pump which is structured to selectively suck the dose of detergent, softener or other washing agent necessary to perform a washing cycle from the detergent compartment 17 and pump said dose of detergent, softener or other washing agent on the basin-shaped bottom portion 31 of drawer housing 18.
With reference to
Preferably the water-delivery portion 56 associated to the regeneration-agent compartment 20 is furthermore structured to pour by gravity a shower of water droplets directly into the beneath-located regeneration-agent compartment 20 of detergent drawer 16.
In other words, the drawer flush circuit 19 is preferably structured for pouring by gravity a shower of water droplets selectively and alternatively into any one of the detergent compartments 17 and into the regeneration-agent compartment 20.
With reference to
In this embodiment, therefore, the regeneration-agent compartment 20 is formed into the drawer-like supporting structure 74 of said regeneration-agent drawer 72, and the upper lid assembly 26, if present, is arranged/located on drawer-like supporting structure 74, on top of regeneration-agent compartment 20.
Preferably detergent drawer 16 and regeneration-agent drawer 72 are furthermore independently movable inside the respective drawer housings 18, 73 parallel to one another.
In this embodiment, therefore, the drawer housing 73 that accommodates regeneration-agent drawer 72 has its own basin-shaped bottom portion for receiving the brine dripping/falling down from the regeneration-agent compartment 20 through the large pass-through draining opening 21; and brine container 34 is firmly attach to the bottom of drawer housing 73 and is fluidically connected to the basin-shaped bottom portion of the same drawer housing 73 so as to allow the brine to freely flow by gravity from the drawer housing 73 directly into brine container 34.
Alike detergent drawer 16, the regeneration-agent drawer 72 is movable in a substantially horizontally-oriented, displacement direction between:
More in detail, with reference to
Furthermore, even if regeneration-agent compartment 20 is no more formed/incorporated in the drawer-like supporting structure 23 of detergent drawer 16, the manually-sizable front panel 24 of detergent drawer 16 is preferably still dimensioned to close, when detergent drawer 16 is placed in the retracted position, both the entrance of drawer housing 18 and the adjacent entrance of drawer housing 73. Thus the axial displacement of regeneration-agent drawer 72 towards the completely extracted position is exclusively allowable when detergent drawer 16 is placed in the extracted position.
According to a further not-shown and less-sophisticated embodiment, the drawer flush circuit 19 of detergent dispenser 10 may be structured to solely pour the fresh water of the water mains selectively into any one of the detergent compartments 17 of detergent drawer 16.
In this less-sophisticated embodiment, furthermore, the laundry washing machine 1 may furthermore comprise an auxiliary fresh-water supply line which is directly connectable to the water mains and/or is incorporated into the fresh-water supply circuit 12, and is structured for selectively channelling a flow of fresh water from the water mains directly into the regeneration-agent compartment 20, or better to the upper lid assembly 26 arranged/located on top of regeneration-agent compartment 20. This auxiliary fresh-water supply line is therefore discrete from drawer flush circuit 19.
More in detail, this auxiliary fresh-water supply line may comprise a further independent electrically-operated, on-off valve which is separately connectable to the water mains; and a hosepipe directly connecting said further electrically-operated, on-off valve to an hydraulic connector which is stationary inside the drawer housing 18 or 73 and is structured to couple, when detergent drawer 16 or regeneration-agent drawer 72 is placed in the retracted position, in detachable manner with the water inlet 29 of the upper lid assembly 26, so as to put the upper lid assembly 26 in fluid communication with said hosepipe.
In this embodiment, therefore, the regeneration-agent compartment 20, or the upper lid assembly 26 if present, receives the fresh water directly from the water mains bypassing the drawer flush circuit 19.
Lastly, in a non-shown alternative embodiment of laundry washing machine 1, the laundry loading/unloading opening is located on the upper worktop or top wall 11 of boxlike casing 2, and the washing tub 3 is arranged inside casing 2 with the mouth directly facing the upper worktop or top wall 11. The rotatable drum, in turn, is fitted vertically into washing tub 3 with the concavity facing the upper mouth of washing tub 3, so as to be able to rotate about a substantially vertically-oriented, longitudinal axis.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2014/075178 | 11/20/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/078721 | 5/26/2016 | WO | A |
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| 6557382 | Koike | May 2003 | B1 |
| 20140157835 | Del Pos et al. | Jun 2014 | A1 |
| 20140157836 | Zattin et al. | Jun 2014 | A1 |
| 20140165665 | Del Pos et al. | Jun 2014 | A1 |
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| 20150107309 | Favaro et al. | Apr 2015 | A1 |
| 20150107310 | Del Pos et al. | Apr 2015 | A1 |
| 20150204005 | Favaro et al. | Jul 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 3520202 | Dec 1986 | DE |
| 1085118 | Mar 2001 | EP |
| 2554736 | Feb 2013 | EP |
| 2554738 | Feb 2013 | EP |
| 2562303 | Feb 2013 | EP |
| 2657389 | Oct 2013 | EP |
| 2679716 | Jan 2014 | EP |
| 2733249 | May 2014 | EP |
| 2013045299 | Apr 2013 | WO |
| 2013098068 | Jul 2013 | WO |
| 2013160211 | Oct 2013 | WO |
| 2014121820 | Aug 2014 | WO |
| 2014121830 | Aug 2014 | WO |
| Entry |
|---|
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| International Search Report dated Dec. 22, 2014 in related International Application No. PCT/EP2014/075171. |
| International Search Report dated Mar. 23, 2015 in related International Application No. PCT/EP2014/075147. |
| Final Office Action for U.S. Appl. No. 15/528,386, dated Feb. 4, 2019—14 pages. |
| Non Final Office Actionn for U.S. Appl. No. 15/528,386, dated Sep. 17, 2018, 16 pages. |
| Non Final Office Action for U.S. Appl. No. 15/528,388, dated May 21, 2019, 26 pages. |
| Non Final Office Action for U.S. Appl. No. 15/528,386, dated Jun. 12, 2019, 17 pages. |
| Final Office Action for U.S. Appl. No. 15/528,388, dated Sep. 16, 2019, 11 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20170362763 A1 | Dec 2017 | US |
