The present invention relates to a device for improving a ground Surface, and more particularly a lighter weight, passenger car transportable, manual pushed and electric motor and internal combustion engine power driven devices for aerating, fertilizing, dethatching, repairing, and otherwise improving the agricultural field or turf lawn surfaces.
Lawn aerators are utilized to create holes into the surface soil of lawns to allow grass seed, air, and nutrients to enter beneath the surface, and for water to reach the roots. While larger, heavier commercial core plug lawn type aerators which are motorized and are generally effective, they are costly to operate and are not readily available for use by consumers. Conversely, some less capable lawn aerators available to consumers from local hardware stores and online platforms tend to have significant limitations in their performance and effectiveness, given their relatively light weight and conventional spike aerator type designs. What is therefore needed is an improved multi-purpose lawn aerator for use by consumers which addresses at least some of the limitations in the prior art.
As noted above, the present disclosure relates to an improved lawn aerator apparatus.
In an aspect, the lawn aerator apparatus comprises a plurality of independently rotating aerator wheels, each of the independently rotating aerator wheels having a plurality of tines.
In a preferred embodiment, each independently rotating aerator wheel has five or six tines, with each tine distributed evenly around the wheel at between 60 degrees and 72 degrees.
In another embodiment, the tines are adapted to be mounted to the independently rotating aerator wheel via fasteners, such as nuts and bolts.
In another embodiment, the radial mounting distance of the tines mounted on to the independently rotating aerator wheel may be adjusted by the consumer with additional mounting apertures in order to adjust the depth of penetration which accounts for the type and moisture content of lawn surfaces as well as the type, power, and curb weight of aeration equipment which the lawn aerator apparatus will be used by the consumer.
In another embodiment, each tine comprises a flat blade which, at its outermost point, is rounded to promote entry into and exit from a lawn surface as the tine rotates about a rotating shaft.
In another embodiment, each tine is formed from sheet metal which is bent alongside sections to form a shape which provides structural strength. Each bent side section is generally perpendicular to the flat blade, and provides a flared end nearest the outermost point of the flat blade which allows the tine to cut out a plug of soil. However, the perpendicular angle of the bent side sections allows the plug of soil to easily fall out of the tine, so that the tine remains clear of obstruction.
In another embodiment, as each lawn aerator wheel is independently mounted, each wheel is free to rotate as it engages the lawn. This allows the lawn aerator to travel over rougher terrain, uneven lawns, or obstacles such as tree roots while still being effective in pulling out core plugs of soil.
In another embodiment, lawn aerator wheels having five tines or six tines may be mixed on the same structural shaft to provide better coverage over random terrain and/or provide more or less plugs of soil per unit area or resist damaging the turf along the curved path of the lawn aerator when turning.
In another embodiment, a motor-assisted lawn aerator includes a manual or cordless electric drill which engages a gearing assembly to drive the wheels of the apparatus. An ergonomic handle which is easily adjustable in length in order to allow users of different heights to use the apparatus. The adjustability also allows the apparatus to be operated at different angles relative to the lawn for ease of use and also minimizes the overall size when the apparatus is being transported or stored. The ergonomic handle also has provisions for mounting and routing a plurality of electric motor cable controls for throttle and direction or other uses.
In another embodiment, the lawn aerator comprises a metal chassis which allows a plurality of lawn aerator wheels to be mounted at variable positions along a structural shaft which allows each of the lawn aerator wheels to rotate independently, and in opposite directions. This allows the lawn aerator to be very maneuverable around tight obstacles such as shrubs and gardens and also avoid tearing the turf along the curved path of the lawn aerator when turning. Additionally the center area of the structural shaft may also serve as a safe lifting point near the center of gravity of the apparatus for lifting, loading, and storing the lawn aerator.
In another embodiment, the metallic chassis may be configured to mount a weight, such as a user fillable liquid lawn or farm fertilizer tank or additional metal plates, to weigh down the lawn aerator with additional weight, thus allowing the tines to penetrate significantly deeper into the lawn soil.
In an embodiment, the weight is adjustable on the chassis module, such that the lawn aerator apparatus remains balanced regardless of the height of the consumer or as required by the motorized lawn equipment the consumer is driving, and the angle at which the apparatus is used.
In another embodiment, the towed lawn aerator with larger road wheels comprises a plurality of straight or bent frame members which may be varied in angle of bending from the longitudinal axis by angle A. The larger the bend angle will allow for significantly larger ground clearance heights when the aerator frame is flipped over in order for the aerator to be towed by the consumer's motorized lawn equipment over paved or uneven surfaces that do not require aeration to the lawn area requiring the apparatus. The adjustability of the bending angle during manufacturing also allows the apparatus to be safely towed without impacting obstacles along the path of towing while still allowing easy loading of the aerator chassis into trunks of light vehicles such as passenger automobiles according to the purchasing consumer's transportability and storage size requirements.
In another embodiment, the towed lawn aerator apparatus may have a plurality of additional towed lawn aerator apparatuses attached each with a plurality of modified tow frame members without the tongue weldment that may be quickly attached using fasteners such as locking pins to the main tow frame in order to allow for significantly wider areas to be aerated for every pass when towing the apparatus by the consumer's motorized lawn tractor. The adjustability of having additional towed lawn aerator apparatuses also allows the apparatus to be quickly and safely disassembled and stored into small vehicles such as passenger car trunks according to the consumer's transportability and storage size requirements.
In another embodiment, the cordless electric drill assisted lawn aerator comprises a single cordless electric drill mounted to a structural frame member and stiffener weldments that may be quickly attached using fasteners such as bolts and nuts to the manual push lawn aerator apparatus described above. The single cordless electric drill powered driven wheel assists the consumer to push or pull the apparatus along the lawn or field during aeration. The lawn aerator uses a single drive shaft connected to the driven wheel with a hub and fasteners such as nuts and bolts and the hexagonal end of the drive shaft is inserted and clamped by the keyless chuck of the cordless electric drill and tightened when using the apparatus. The cordless electric drill assisted lawn aerator offers significantly increased traction and mobility over hilly terrain and allows for very large surfaces to be aerated more quickly without significantly tiring the consumer. The cordless electric drill assisted lawn aerator comprises an ergonomic handle which has provisions for mounting and routing a plurality of electric motor cable controls for throttle and direction control or other uses such as controlling grass seed dispensing as well.
In another embodiment, the snow thrower pushed lawn aerator apparatus has a plurality of five and six tine aeration wheels rotating around a fixed structural shaft as well as a center stiffener member attached to center of the chassis structure using welding and to the structural shaft using fasteners such as nuts and bolts for increased stiffness and durability. The lawn aerator support frame has a plurality of structural frame members and support members that may be quickly attached using fasteners such as nuts and bolts to the main snow thrower frame near the gearbox. The plurality of structural frame members and support members can either stay mounted to the snow thrower chassis in all seasons or removed by the Consumer in the Winter Season depending on their needs. The lawn aerator has a single personal safety/dirt cover plate which is comprised of a bent metal plate that is matched to the exact size of the snow thrower inlet cowl structure and is secured with fasteners such as rivet-nuts and bolts to the snow thrower inlet cowl structure. The single personal safety/dirt cover plate's purposes are 1) to prevent any injury to the Consumer in the event that the shear pins were not removed from the snow thrower's first stage impellers and the engagement handle is activated during operation of the apparatus and 2) to prevent dirt, grit, and soil plugs from coating and corroding the snow handling mechanisms in the snow thrower inlet cowl and first, second, and third stage impellers as so equipped. The plurality of road wheels are mounted to a solid axle using fasteners such as cotter pins, nuts and bolts and in turn are mounted to a plurality of rotatable links which are mounted to the lawn aerator chassis with fasteners such as locking pins, nuts and bolts. The plurality of road wheels and plurality of links and the axle are pinned into to the aerator chassis in two positions with 1) the road wheels rotated to occupy two open spaces between the two outermost tine wheels on each side during lawn aeration and 2) tangent to the ground acting as road wheels when the apparatus is driven under its own power to the lawn area requiring the apparatus. This transportability allows for significantly larger areas to be aerated for every pass when pushing the apparatus by the consumer's motorized snow thrower which may now be used in multiple seasons. The motorized snow thrower pushed lawn aerator apparatus has the additional capability that allows the lawn aerator chassis and personal safety/dirt cover to be quickly and safely disassembled from the snow thrower in the winter season. The remaining plurality of permanent frame weldments that are mounted to the outside of the gear box frame and the outer structure of the impeller inlet cowl areas of the snow thrower in all seasons without compromising the performance and function of the snow thrower to any large extent. The lawn aerator chassis along with the plurality of side frame members and road wheels may be quickly removed and stored into small vehicles such as passenger car trunks according to the consumer's transportability and storage size requirements.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or the examples provided therein, or illustrated in the drawings. Therefore, it will be appreciated that a number of variants and modifications can be made without departing from the teachings of the disclosure as a whole. Therefore, the apparatus is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
The present apparatus will be better understood, and objects of the invention will become apparent, when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings, wherein:
As noted above, the present disclosure relates to an improved lawn aerator apparatus.
In an aspect, the lawn aerator apparatus comprises a plurality of independently rotating aerator wheels, each of the independently rotating aerator wheels having a plurality of tines.
In a preferred embodiment, each independently rotating aerator wheel has five or six tines, with each tine distributed evenly around the wheel at between 60 degrees and 72 degrees.
In another embodiment, the tines are adapted to be mounted to the independently rotating aerator wheel via fasteners, such as nuts and bolts.
In another embodiment, the radial mounting distance of the tines mounted on to the independently rotating aerator wheel may be adjusted by the consumer with additional mounting apertures in order to adjust the depth of penetration which accounts for the type and moisture content of lawn surfaces as well as the type, power, and curb weight of aeration equipment which the lawn aerator apparatus will be used by the consumer.
In another embodiment, each tine comprises a flat blade which, at its outermost point, is rounded to promote entry into and exit from a lawn surface as the tine rotates about a rotating shaft.
In another embodiment, each tine is formed from sheet metal which is bent alongside sections to form a shape which provides structural strength. Each bent side section is generally perpendicular to the flat blade, and provides a flared end nearest the outermost point of the flat blade which allows the tine to cut out a plug of soil. However, the perpendicular angle of the bent side sections allows the plug of soil to easily fall out of the tine, so that the tine remains clear of obstruction.
In another embodiment, as each lawn aerator wheel is independently mounted, each wheel is free to rotate as it engages the lawn. This allows the lawn aerator to travel over rougher terrain, uneven lawns, or obstacles such as tree roots while still being effective in pulling out core plugs of soil.
In another embodiment, lawn aerator wheels having five tines or six tines may be mixed on the same structural shaft to provide better coverage over random terrain and/or provide more or less plugs of soil per unit area or resist damaging the turf along the curved path of the lawn aerator when turning.
In another embodiment, a motor-assisted lawn aerator includes a manual or cordless electric drill which engages a gearing assembly to drive the wheels of the apparatus. An ergonomic handle which is easily adjustable in length in order to allow users of different heights to use the apparatus. The adjustability also allows the apparatus to be operated at different angles relative to the lawn for ease of use and also minimizes the overall size when the apparatus is being transported or stored. The ergonomic handle also has provisions for mounting and routing a plurality of electric motor cable controls for throttle and direction or other uses.
In another embodiment, the lawn aerator comprises a metal chassis which allows a plurality of lawn aerator wheels to be mounted at variable positions along a structural shaft which allows each of the lawn aerator wheels to rotate independently, and in opposite directions. This allows the lawn aerator to be very manoeuvrable around tight obstacles such as shrubs and gardens and also avoid tearing the turf along the curved path of the lawn aerator when turning. Additionally the centre area of the structural shaft may also serve as a safe lifting point near the centre of gravity of the apparatus for lifting, loading, and storing the lawn aerator.
In another embodiment, the metallic chassis may be configured to mount a weight, such as a user fillable liquid lawn or farm fertilizer tank or additional metal plates, to weigh down the lawn aerator with additional weight, thus allowing the tines to penetrate significantly deeper into the lawn soil.
In an embodiment, the weight is adjustable on the chassis module, such that the lawn aerator apparatus remains balanced regardless of the height of the consumer or as required by the motorized lawn equipment the consumer is driving, and the angle at which the apparatus is used.
In another embodiment, the towed lawn aerator with larger road wheels comprises a plurality of straight or bent frame members which may be varied in angle of bending from the longitudinal axis by angle A. The larger the bend angle will allow for significantly larger ground clearance heights when the aerator frame is flipped over in order for the aerator to be towed by the consumer's motorized lawn equipment over paved or uneven surfaces that do not require aeration to the lawn area requiring the apparatus. The adjustability of the bending angle during manufacturing also allows the apparatus to be safely towed without impacting obstacles along the path of towing while still allowing easy loading of the aerator chassis into trunks of light vehicles such as passenger automobiles according to the purchasing consumer's transportability and storage size requirements.
In another embodiment, the towed lawn aerator apparatus may have a plurality of additional towed lawn aerator apparatuses attached each with a plurality of modified tow frame members without the tongue weldment that may be quickly attached using fasteners such as locking pins to the main tow frame in order to allow for significantly wider areas to be aerated for every pass when towing the apparatus by the consumer's motorized lawn tractor. The adjustability of having additional towed lawn aerator apparatuses also allows the apparatus to be quickly and safely disassembled and stored into small vehicles such as passenger car trunks according to the consumer's transportability and storage size requirements.
In another embodiment, the cordless electric drill assisted lawn aerator comprises a single cordless electric drill mounted to a structural frame member and stiffener weldments that may be quickly attached using fasteners such as bolts and nuts to the manual push lawn aerator apparatus described above. The single cordless electric drill powered driven wheel assists the consumer to push or pull the apparatus along the lawn or field during aeration. The lawn aerator uses a single drive shaft connected to the driven wheel with a hub and fasteners such as nuts and bolts and the hexagonal end of the drive shaft is inserted and clamped by the keyless chuck of the cordless electric drill and tightened when using the apparatus. The cordless electric drill assisted lawn aerator offers significantly increased traction and mobility over hilly terrain and allows for very large surfaces to be aerated more quickly without significantly tiring the consumer. The cordless electric drill assisted lawn aerator comprises an ergonomic handle which has provisions for mounting and routing a plurality of electric motor cable controls for throttle and direction control or other uses such as controlling grass seed dispensing as well.
In another embodiment, the snow thrower pushed lawn aerator apparatus has a plurality of five and six tine aeration wheels rotating around a fixed structural shaft as well as a centre stiffener member attached to centre of the chassis structure using welding and to the structural shaft using fasteners such as nuts and bolts for increased stiffness and durability. The lawn aerator support frame has a plurality of structural frame members and support members that may be quickly attached using fasteners such as nuts and bolts to the main snow thrower frame near the gearbox. The plurality of structural frame members and support members can either stay mounted to the snow thrower chassis in all seasons or removed by the Consumer in the Winter Season depending on their needs. The lawn aerator has a single personal safety/dirt cover plate which is comprised of a bent metal plate that is matched to the exact size of the snow thrower inlet cowl structure and is secured with fasteners such as rivet-nuts and bolts to the snow thrower inlet cowl structure. The single personal safety/dirt cover plate's purposes are 1) to prevent any injury to the Consumer in the event that the shear pins were not removed from the snow thrower's first stage impellers and the engagement handle is activated during operation of the apparatus and 2) to prevent dirt, grit, and soil plugs from coating and corroding the snow handling mechanisms in the snow thrower inlet cowl and first, second, and third stage impellers as so equipped. The plurality of road wheels are mounted to a solid axle and in turn to a plurality of rotatable links which are mounted to the lawn aerator chassis with fasteners such as cotter pins and locking pins. The plurality of road wheels and plurality of links and the axle are pinned into to the aerator chassis in two positions with 1) conveniently rotated to two open spaces between the two outer tine wheels during lawn aeration and 2) tangent to the ground acting as road wheels when the apparatus is driven under it's own power to the lawn area requiring the apparatus. This transportability allows for significantly larger areas to be aerated for every pass when pushing the apparatus by the consumer's motorized snow thrower which may now be used in multiple seasons. The motorized snow thrower pushed lawn aerator apparatus has the additional capability that allows the lawn aerator chassis and personal safety/dirt cover can be quickly and safely disassembled from the snow thrower in the winter season. The remaining plurality of permanent frame weldments that are mounted to the outside of the gear box frame and the outer structure of the impeller inlet cowl areas of the snow thrower in all seasons without compromising the performance and function of the snow thrower to any large extent. The lawn aerator chassis along with the plurality of side frame members and road wheels may be quickly removed and stored into small vehicles such as passenger car trunks according to the consumer's transportability and storage size requirements.
Various illustrative embodiments will now be disclosed with reference to the drawings.
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By utilizing replaceable battery packs for the cordless drill 1210, the apparatus 1200 may continue to be power-assisted simply by swapping out a battery for the cordless electric drill as needed. The amount of assistance may be controlled, for example, by a control provided on the handle of the apparatus, as shown in detail in
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In another embodiment, the towed lawn aerator apparatus may have a plurality of additional towed lawn aerator apparatuses attached each with a plurality of modified tow frame members without the tongue weldment that may be quickly attached using fasteners such as locking pins to the main tow frame in order to allow for significantly wider areas to be aerated for every pass when towing the apparatus by the consumer's motorized lawn tractor. The adjustability of having additional towed lawn aerator apparatuses also allows the apparatus to be quickly and safely disassembled and stored into small vehicles such as passenger car trunks according to the consumer's transportability and storage size requirements.
In another embodiment, the trailer frame 1320 may also be flipped over with the tines facing upwards, so as to allow the lawn aerator to be pulled over hard road surfaces to get to a lawn surface.
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Thus, in an aspect, there is provided a lawn aerator apparatus, comprising: a plurality of lawn aerator mounting wheels configured to rotate independently, each lawn aerator mounting wheel having one of five or six tines mounted thereto; a lawn aerator chassis for mounting the plurality of lawn aerator wheels on a fixed structural shaft, each lawn aerator wheel having a sleeve with bearings; and a frame for mounting the lawn aerator chassis and turning the plurality of lawn aerator wheels about the fixed structural shaft.
In an embodiment, the tines are independently mountable to each mounting wheel, such that each individual tine is replaceable.
In another embodiment, the height of each tine is adjustable on each mounting wheel.
In another embodiment, the tines comprise flat, curved blades at their tip, thereby allowing the tines to penetrate lawn surfaces.
In another embodiment, the tines further comprise side sections which flare towards the tips, such that the tines form channels for removing soil columns.
In another embodiment, the tines include an open side which allows soil to be easily removed to prevent blockage.
In another embodiment, the apparatus further comprises mounting points for lawn repair tools.
In another embodiment, the lawn repair tools comprise at least one of a trowel or a garden claw.
In another embodiment, the apparatus further comprises a liquid fertilizer dispenser mounted thereon.
In another embodiment, the apparatus further comprises a motor-assisted push drive.
In another embodiment, the motor-assisted push drive is provided by a cordless battery-powered drill engaging a gearing assembly operatively connected to at least one of the wheels on the apparatus.
In another embodiment, the apparatus further comprises the lawn aerator apparatus is configured as a trailer to be pulled.
In another embodiment, the lawn aerator apparatus trailer frame is configured to be flipped upside-down to be pulled over roads and hard surfaces.
In another embodiment, the lawn aerator apparatus trailer frame includes an angled section to allow greater clearance between the aerator chassis and the roads or hard surfaces when the lawn aerator apparatus is flipped upside-down.
In another embodiment, the apparatus is adapted to be attached to a snow thrower, and operated as an attachment to the snow thrower.
In another embodiment, the apparatus includes locking mounting brackets for mounting the apparatus to the snow thrower.
In another embodiment, the apparatus is adapted to be pushed forward by the snow thrower.
In another embodiment, the apparatus further comprises wheels adapted to lift the tines in a lowered position, and lower the tines in a raised position.
In another embodiment, the wheels are adapted to swing about a pivot point when lifted or lowered.
While illustrative embodiments have been described above by way of example, it will be appreciated that various changes and modifications may be made without departing from the scope of the invention, which is defined by the following claims.
This application claims the benefit of U.S. Provisional Patent Application No. 63/072,070 filed on Aug. 28, 2020, which is incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2021/051199 | 8/30/2021 | WO |
Number | Date | Country | |
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63072070 | Aug 2020 | US |