Example embodiments generally relate to lawn care vehicles and, more particularly, to riding lawn care vehicles with a fully isolated seat that is also hingedly attached to improve space utilization.
Lawn care tasks are commonly performed using various tools and/or machines that are configured for the performance of corresponding specific tasks. Certain tasks, like grass cutting, are typically performed by lawn mowers. Lawn mowers themselves may have many different configurations to support the needs and budgets of consumers. Walk-behind lawn mowers are typically compact, have comparatively small engines, and are relatively inexpensive. Meanwhile, at the other end of the spectrum, riding lawn mowers, such as lawn tractors, can be quite large. Riding lawn mowers can sometimes also be configured with various functional accessories (e.g., trailers, tillers, and/or the like) in addition to grass cutting components. Riding lawn mowers provide the convenience of a riding vehicle as well as a typically larger cutting deck as compared to a walk-behind model.
Riding lawn mowers typically include a seat on which the operator sits while operating the vehicle. Since riding lawn mowers are often preferred for larger jobs, the provision of the seat is, at least in part, for the comfort of the operator. However, if the seat is not isolated from the bumps or oscillations associated with traversing uneven terrain (or even engine vibrations), it can become uncomfortable for the operator.
To address this problem, seat isolation systems have been provided to dampen or inhibit vibrations from reaching the seated operator. However, such isolation systems have typically suffered from being limited in their performance by virtue of employing strategies that are limiting in one way or another. Often, traditional seat isolation systems may allow for adjustment by way of changing an amount of pre-load on a spring within the isolation system. For operators on either extreme end of the spectrum of operator size, this traditional method of adjustment involving pre-loading a spring is inadequate on its own. Thus, a system for further adjustment of the isolation system is necessary in many cases.
In one example embodiment, an isolation assembly enabling vibration isolation for a seat of a riding lawn care vehicle is provided. The isolation assembly may include a motion ratio adjustment assembly to define a motion ratio of the isolation assembly independent of an amount of pre-loaded compression, and a seat interface configured to transfer displacement of the seat to the motion ratio adjustment assembly. The seat may be operably coupled to a seat mounting structure. The isolation assembly may be operably coupled to the seat mounting structure via a hinge assembly such that displacement of the seat may be transferred to the isolation assembly via the hinge assembly.
In another example embodiment, a riding lawn care vehicle may be provided. The riding lawn care vehicle may include a frame to which wheels of the riding lawn care vehicle may be attachable, a seat which an operator of the riding lawn care vehicle may utilize when operating the riding lawn care vehicle, a seat mounting structure to which the seat may be mounted, an isolation assembly which may provide vibration isolation between the frame and the seat mounting structure, and a hinge assembly which may enable the seat to pivot via the seat mounting structure. The isolation assembly may include a motion ratio adjustment assembly which may define a motion ratio of the isolation assembly independent of an amount of pre-loaded compression. The isolation assembly may be operably coupled to the seat mounting structure via the hinge assembly such that displacement of the seat may be transferred to the isolation assembly via the hinge assembly.
Having thus described some embodiments of the present invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Some example embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all example embodiments are shown. Indeed, the examples described and pictured herein should not be construed as being limiting as to the scope, applicability, or configuration of the present disclosure. Rather, these example embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like reference numerals refer to like elements throughout. Furthermore, as used herein, the term “or” is to be interpreted as a logical operator that results in true whenever one or more of its operands are true. As used herein, the phrase “operable coupling” and variants thereof should be understood to relate to direct or indirect connection that, in either case, enables functional interconnection of components that are operably coupled to each other.
In the depicted example, the operator may sit on the seat 20, which may be disposed between steering levers 34 of the steering assembly 30 to provide input for steering of the riding lawn care vehicle 10 via the steering assembly 30. The riding lawn care vehicle 10 may also include a cutting deck 40 having at least one cutting blade (e.g., three cutting blades) mounted therein. The cutting deck 40 may be positioned substantially rearward of a pair of front wheels 31 and substantially forward of a pair of rear wheels 32 in a position to enable the operator to cut grass using the cutting blade(s) when the cutting blade(s) are rotated below the cutting deck 40 when the cutting deck 40 is in a cutting position. However, in some alternative examples, the cutting deck 40 may be positioned in front of the front wheels 31.
In some embodiments, a footrest 42 may also be positioned above the cutting deck 40 forward of the seat 20 to enable the operator to rest his or her feet thereon while seated in the seat 20. In the pictured embodiment, an engine 50 of the riding lawn care vehicle 10 is disposed to the rear of a seated operator. However, in other example embodiments, the engine 50 could be in different positions such as in front of or below the operator. The engine 50 may be operably coupled to one or more of the wheels 31 and/or 32 (in this case only to the rear wheels 32) to provide drive power for the riding lawn care vehicle 10. The engine 50, the steering assembly 30, the cutting deck 40, the seat 20, and other components of the riding lawn care vehicle 10 may be operably connected (directly or indirectly) to a frame 60 of the riding lawn care vehicle 10. The frame 60 may be a rigid structure configured to provide support, connectivity, and/or interoperability functions for various ones of the components of the riding lawn care vehicle 10.
As can be appreciated from
As shown in
The isolation assembly 140 of
In some embodiments, the seat 110 pivots forward or rearward with respect to the direction of motion of the riding lawn care vehicle 10. In such cases, the pivot axis may extend laterally across the riding lawn care vehicle 10 (i.e., substantially perpendicular to the longitudinal axis or longitudinal centerline of the riding lawn care vehicle 10) at either a front side (e.g., the first side) of the seat 110 or seat mounting structure 120 (for a forward pivot) or a rear side (e.g., the second side) of the seat 110 or seat mounting structure 120 (for a rearward pivot). Similarly, for a pivot of the seat 110 or seat mounting structure 120 to the right or left, the pivot axis would extend parallel to the longitudinal axis of the vehicle, and be located on the same lateral side of the vehicle as the pivot direction.
The crank arm 170 may be fixedly operably coupled to the seat interface 155 at a first end of the crank arm 170, and to the push rod 180 at a second end. In this regard, the seat interface 155 may translate the rotational motion induced by the seat mounting structure 120 (which may be caused by the displacement of the seat 110) to the crank arm 170. The crank arm 170 may then translate the rotational motion from the seat interface 155 into linear motion of the push rod 180. The push rod 180 may then transfer the linear motion to the adjustment assembly 200 via the linking member 190 which may operably couple the push rod 180 to the adjustment assembly 200.
In some embodiments, the adjustment assembly 200 may comprise a lever arm operably coupled to a side of a bell crank 210. In this regard, the adjustment assembly 200 may translate the linear motion of the push rod 180 into rotational motion of the bell crank 210 utilizing effectively the same principle regarding cantilevers as described above with respect to the seat mounting structure 120. The bell crank 210 may also be operably coupled to the first spring seat 220 which may be operably coupled to the spring 230. At an opposite end of the spring 230 from the first spring seat 220, there may be a second spring seat 240 which may also be operably coupled to the spring 230. Additionally, both the bell crank 210 and the second spring seat 240 may be operably coupled to the mounting assembly 250. The mounting assembly 250 may form a direct or an indirect fixed operable connection to the frame 130.
The four bar linked suspension of the seat mounting structure 320 may enable the pivoting of the seat 310 about the pivot axis 352. The pivot axis 352 may be coaxial with the longitudinal axis of the seat interface 355. Additionally, as shown in
In some embodiments, the stability plate 326 may pivot relative to the hinge assembly 350, but may be fixed relative to the seat interface 355 and the crank arm 370. In other words, all of the rotational motion of the stability plate 326 about the pivot axis 352 may be transferred to the motion ratio adjustment assembly 360 via the seat interface 355. In this regard, the seat interface 355 may extend through the brackets of the hinge assembly 350 such that the seat interface 355 and the hinge assembly 350 are rotationally operably coupled. In some embodiments, the seat interface 355 may also be fixedly operably coupled to a second crank arm 370′ which may further be operably coupled to a second MRAA 362. The second crank arm 370′ and the second MRAA 362 may be disposed at an opposite end of the seat interface 355 from the crank arm 370 and the MRAA 360. In some embodiments, the second MRAA 362 may be identical to the MRAA 360 with regards to its components, linkages, and functionality.
The adjustment assembly 400 may include a plurality of holes 402 disposed along the length of a lever arm 404 and a corresponding pin 406. The lever arm 404 of the adjustment assembly 400 may extend substantially perpendicularly out from a side of the bell crank 410. In this regard, the push rod 380 may apply a force at a particular location along the length of the lever arm 404 at which the linking member 390 may be operably coupled to the lever arm 404. The linking member 390 may be secured to the lever arm 404 by inserting the pin 406 through the linking member 390 and also through one of the plurality of holes 402. Thus, dependent upon which hole 402 the linking member 390 is secured to, the effective length of the lever arm 404 of the adjustment assembly 400 may be changed as depicted in
In some embodiments, the bell crank 410 may be pivotably operably coupled to the mounting assembly 450 at a lower pivot point 412. Accordingly, the bell crank 410 may rotate about the lower pivot point 412 responsive to receiving a force on the lever arm 404 of the adjustment assembly 400 from the push rod 380. The resulting rotation of the bell crank 410 about lower pivot point 412 may, in turn, apply a force on the first spring seat 420 (and therefore the spring 430) via an upper pivot point 414. Therefore, by way of rotation of the bell crank 410, the force from the push rod 380 that may be applied to the lever arm 404, may also be transferred to the spring 430 via the bell crank 410 and the first spring seat 420. The second spring seat 440 may be operably coupled to the mounting assembly 450 and therefore fixed in place due to being operably coupled to the frame 130. As such, compressing the spring 430 may involve the first spring seat 420 moving closer to the second spring seat 440. In other words, displacement of the seat 310 is effectively dampened by the spring 430 through transferring forces from the seat, to the stability plate 326, to the seat interface 355, to the crank arm 370, to the push rod 380, to the adjustment assembly 400, to the bell crank 410 and finally to the spring 430.
In some embodiments, the first spring seat 420 and the second spring seat 440 may be adjustable in order to define a pre-loaded compression of the spring 430. Accordingly, there may be an adjuster 435 which may operably couple the first spring seat 420 to the second spring seat 440. The adjuster 435 may define a distance between the first spring seat 420 and the second spring seat 440, thereby defining the pre-loaded compression of the spring 430. In other words, when the motion ratio adjustment assembly 360 is in a resting state (indicating that all forces are negligible) an operator may be able to tighten or loosen the adjuster 435 with respect to the first spring seat 420 and the second spring seat 440 which may put the spring 430 under a selected level of pre-loaded compression prior to any application of external forces from the MRAA 360. Pre-loading the spring 430 by tightening the adjuster 435 relative to the first spring seat 420 and the second spring seat 440 may reduce the distance between the first spring seat 420 and the second spring seat 440, making the isolation assembly 340 stiffer and perhaps better suited to the heavier operator. Loosening the adjuster 435 with respect to the first spring seat 420 and the second spring seat 440 may increase the distance between the first spring seat 420 and the second spring seat 440, making the isolation assembly 340 softer and perhaps better suited to the lighter operator. In some embodiments however, the spring 430 may not be capable of being pre-loaded with any amount of compression. Crucially, as discussed in the background, pre-loading the spring 430 may not be the most effective method of tuning the isolation assembly 340 for operators who may be on either extreme end of the weight spectrum (i.e. very light or very heavy).
Accordingly, adjusting the location of the linking member 390 effectively adjusts the motion ratio of the isolation assembly 340. As described above, the motion ratio of the isolation assembly 340 may be defined as the ratio of an amount of displacement of the seat 310 to an amount of compression of the spring 430
For example, assume the displacement of the seat 310 in each of
Some example embodiments may provide for an isolation assembly enabling vibration isolation for a seat of a riding lawn care vehicle. The isolation assembly may include a motion ratio adjustment assembly to define a motion ratio of the isolation assembly independent of an amount of pre-loaded compression, and a seat interface configured to transfer displacement of the seat to the motion ratio adjustment assembly. The seat may be operably coupled to a seat mounting structure. The isolation assembly may be operably coupled to the seat mounting structure via a hinge assembly such that displacement of the seat may be transferred to the isolation assembly via the hinge assembly.
The isolation assembly of some embodiments may include additional, optional features, and/or the features described above may be modified or augmented. Some examples of modifications, optional features and augmentations are described below. It should be appreciated that the modifications, optional features and augmentations listed below may each be added alone, or they may be added cumulatively in any desirable combination. For example, in some embodiments, the motion ratio adjustment assembly may be disposed on a first side of the seat, and a second motion ratio adjustment assembly may be disposed at a second side of the seat opposite the first side. In some cases, the motion ratio adjustment assembly and the second motion ratio adjustment assembly may be operably coupled at opposite ends of the seat interface. In an example embodiment, the motion ratio adjustment assembly may include a mounting assembly which may be operably coupled to a frame of the riding lawn care vehicle, a bell crank which may be pivotably operably coupled to the mounting assembly, a first spring seat which may be operably coupled to the bell crank, a second spring seat which may be operably coupled to the mounting assembly and disposed a distance away from the first spring seat, and a spring which may be operably coupled to the first and second spring seats at respective opposing ends of the spring. In some cases, the first and second spring seats may be disposed a fixed distance apart from each other such that the spring may have a fixed pre-loaded compression. In an example embodiment, the first and second spring seats may be disposed an adjustable distance from each other to define a change in pre-loaded compression of the spring based on changing the adjustable distance. In some cases, the motion ratio adjustment assembly may further include a crank arm which may translate rotational motion into linear motion, an adjustment assembly which may be operably coupled to the bell crank, a push rod which may transfer the linear motion of the crank arm to the adjustment assembly, and a linking member which may be operably couple the push rod to the adjustment assembly. In an example embodiment, the crank arm may pivot responsive to the seat interface being rotated. In some cases, the seat interface may rotate responsive to the seat being displaced. In an example embodiment, the adjustment assembly may include a lever arm which may operably couple the bell crank to the push rod via the linking member. In some cases, the linking member may be secured to one of a plurality of locations along a length of the lever arm. In an example embodiment, the adjustment assembly may be adjustable to define an effective length of the lever arm such that the isolation assembly may be stiffer when the effective length is shorter and looser when the effective length is longer. In some cases, the push rod may extend in a first direction, and the spring may extend in a second direction substantially perpendicular to the first direction. In an example embodiment, the adjustment assembly may further include a plurality of holes with which the linking member may align, and a pin which may operably couple the linking member to the lever arm via one of the plurality of holes.
Some example embodiments may provide for a riding lawn care vehicle. The riding lawn care vehicle may include a frame to which wheels of the riding lawn care vehicle may be attachable, a seat which an operator of the riding lawn care vehicle may utilize when operating the riding lawn care vehicle, a seat mounting structure to which the seat may be mounted, an isolation assembly which may provide vibration isolation between the frame and the seat mounting structure, and a hinge assembly which may enable the seat to pivot via the seat mounting structure. The isolation assembly may include a motion ratio adjustment assembly which may define a motion ratio of the isolation assembly independent of an amount of pre-loaded compression. The isolation assembly may be operably coupled to the seat mounting structure via the hinge assembly such that displacement of the seat may be transferred to the isolation assembly via the hinge assembly.
The riding lawn care vehicle of some embodiments may include additional, optional features, and/or the features described above may be modified or augmented. Some examples of modifications, optional features and augmentations are described below. It should be appreciated that the modifications, optional features and augmentations listed below may each be added alone, or they may be added cumulatively in any desirable combination. For example, in some embodiments, the motion ratio adjustment assembly may be disposed on a first side of the seat, and a second motion ratio adjustment assembly may be disposed at a second side of the seat opposite the first side. In some cases, the motion ratio adjustment assembly and the second motion ratio adjustment assembly may be operably coupled at opposite ends of the seat interface. In an example embodiment, the motion ratio adjustment assembly may include a mounting assembly which may be operably coupled to a frame of the riding lawn care vehicle, a bell crank which may be pivotably operably coupled to the mounting assembly, a first spring seat which may be operably coupled to the bell crank, a second spring seat which may be operably coupled to the mounting assembly and disposed a distance away from the first spring seat, and a spring which may be operably coupled to the first and second spring seats at respective opposing ends of the spring. In some cases, the first and second spring seats may be disposed a fixed distance apart from each other such that the spring may have a fixed pre-loaded compression. In an example embodiment, the first and second spring seats may be disposed an adjustable distance from each other to define a change in pre-loaded compression of the spring based on changing the adjustable distance. In some cases, the motion ratio adjustment assembly may further include a crank arm which may translate rotational motion into linear motion, an adjustment assembly which may be operably coupled to the bell crank, a push rod which may transfer the linear motion of the crank arm to the adjustment assembly, and a linking member which may be operably couple the push rod to the adjustment assembly. In an example embodiment, the crank arm may pivot responsive to the seat interface being rotated. In some cases, the seat interface may rotate responsive to the seat being displaced. In an example embodiment, the adjustment assembly may include a lever arm which may operably couple the bell crank to the push rod via the linking member. In some cases, the linking member may be secured to one of a plurality of locations along a length of the lever arm. In an example embodiment, the adjustment assembly may be adjustable to define an effective length of the lever arm such that the isolation assembly may be stiffer when the effective length is shorter and looser when the effective length is longer. In some cases, the push rod may extend in a first direction, and the spring may extend in a second direction substantially perpendicular to the first direction. In an example embodiment, the adjustment assembly may further include a plurality of holes with which the linking member may align, and a pin which may operably couple the linking member to the lever arm via one of the plurality of holes.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits, or solutions to problems are described herein, it should be appreciated that such advantages, benefits, and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits, or solutions described herein should not be thought of as being critical, required, or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/056206 | 10/22/2021 | WO |