A portion of the disclosure of this patent document contains material that is subject to copyright protection. The patent owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
This invention relates to lawn sprinklers, and more particularly, to lawn sprinklers of the pop-up type adapted for use in watering a selected water receiving area.
Water sprinklers of various designs have been utilized for many years. However, many of the currently utilized designs water over a circular area that is of uniform diameter. A few designs have the ability to water over a selected arcuate shaped receiving area. However, significant amounts of water are wasted due to the inability of the general public to obtain and install lawn sprinklers that are capable of being provided for, or which are adjustable to, watering only in a specific and often irregularly shaped area where watering is needed, rather than applying a water stream relatively indiscriminately over an area that may include features where water is not required, such as driveways or sidewalks.
Since water is increasingly scarce and/or increasingly costly in many locales (whether as a result of increased fees from the utility provider, or as a result of energy costs for pumping, or otherwise) there remains a need for a law sprinkler apparatus that can reliably provide the needed water over the required area, while minimizing or eliminating the application of water to adjacent areas which do not require the application of water.
Thus, there remains an unmet need for an improved lawn sprinkler with suitable features that would direct available water to those areas needing water, while avoiding application of water to those areas which do not require such watering.
I have now developed a lawn sprinkler with flow restricting passageways that enable water projected from the lawn sprinkler to be varied for application according to a predefined pattern, so that the volume of water applied to a particular portion of lawn remains relatively uniform although the water is applied over an area having a non-circular shape or irregular geometric pattern.
In one embodiment, a lawn sprinkler apparatus is provided for regulating the flow of water to be applied to a non-circular or irregularly shaped area, while providing substantially uniform quantities of water per unit area of the lawn. The sprinkler apparatus includes a base configured to confiningly receive a pressurized water flow, and a sprinkler nozzle assembly coupled to the base for rotating movement with respect to the base. The sprinkler nozzle assembly is responsive to the pressurized water flow to pop-up into an operating position for discharge of water from a nozzle; A drive mechanism is coupled to the sprinkler nozzle assembly. The drive mechanism includes a water driven impeller and a gear train adapted for operatively driving the sprinkler nozzle assembly in arcuate movement.
A water flow regulator is provided to regulate the water flow outward from the nozzle in a predetermined pattern consistent with the size and shape of the area to be watered. The water flow regulator is configured for regulating a first portion of a water flow to increase water flow rate of the first portion of the water flow over a first unit of time, and for regulating the first portion of a water flow to decrease the water flow rate of the first portion of the water flow over a second unit of time. In one embodiment, increased water flow of the first portion of water through an impeller increases the rotational speed of the sprinkler, when the sprinkler rotates through angular positions with respect to a lawn pattern where less water is required along the then current radial direction, with respect to a receiving lawn pattern. In this manner, less water is placed on positions requiring less water along a particular radial, so that in spite of irregular or varying radial lengths of water application, a substantially uniform amount of water is placed on each area of a lawn, even though a given radial length from the sprinkler to the then current edge of the lawn varies, as the angular position of the water stream from the sprinkler varies with respect to the lawn. Decreased flow of the first portion of water through an impeller decreases the rotational speed of the sprinkler nozzle assembly, allowing more water to be provided to a portion of the lawn. Consistent with the regulation of the first portion of water that is directed to the impeller and used for increasing and decreasing rotational speed of the sprinkler, the water flow regulator is also configured for regulating a second portion of a water flow. The second flow of water bypasses the impeller and is routed to the nozzle in order to decrease the water flow rate or increase the water flow rate of the stream of water exiting the nozzle and which is delivered to the lawn. Thus, the second portion of the water flow is decreased over a first unit of time and is increased over the second unit of time, when the rotational speed of the sprinkler is decreased but the volume of water exiting the nozzle needs to be increased, for application along a longer radius.
A water outlet nozzle is provided that is sized and shaped (a) to decrease the radial length of water distribution along a first vector over the first unit of time in response to the increase in water flow rate of the first portion of the water flow, and (b) to increase the radial length of water distribution along a second vector over a second unit of time in response to a decrease in water flow rate of the first portion of the water flow. The drive mechanism is operative to increase the arcuate speed of the sprinkler nozzle assembly over the first unit of time in response to the increase in water flow rate of the first portion of the water flow, and to decrease the arcuate speed of the sprinkler nozzle assembly over the second unit of time in response to the decrease in water flow rate of the first portion of the water flow.
In one embodiment, the water flow regulator includes an impeller regulator and a nozzle regulator, wherein during the first unit of time, the impeller regulator is configured to operatively increase fluid flow through the impeller, to increase rotational speed of the sprinkler nozzle assembly, and at the same time, the nozzle regulator is configured to operatively decrease water flow through the nozzle. Similarly, during a second unit of time, the impeller regulator is configured to operatively decrease the water flow through the impeller, and the nozzle regulator is configured to operatively increase water flow through the nozzle. In one embodiment, the impeller regulator is provided in part by an inner portion of a first perforated disk, wherein the inner portion having apertures therethrough defined by first perforated disk inner aperture sidewalls. In such an embodiment, the impeller regulator is further provided by an inner portion of a second perforated disk, wherein the inner portion of the second perforated disk has apertures therethrough defined by second perforated disk inner aperture sidewalls. In such an embodiment, the nozzle regulator is provided by an outer portion of the first perforated disc, wherein the outer portion has apertures therethrough defined by first perforated disk outer aperture sidewalls. Further, the nozzle regulator is also provided in part by an outer portion of a second perforated disc, wherein the outer portion has apertures therethrough defined by second perforated disk outer aperture sidewalls. The second perforated disk is located and configured for relative movement with respect to said first perforated disk so that the passageways provided by the first perforated disk inner portion apertures and the passageways provided by the second perforated disk inner portion apertures cooperatively provide the increasing and decreasing water flow first fluid flow during movement of the second perforated disk relative to the first perforated disk, to provide the impeller regulator. Likewise, the second perforated disk is located and configured for relative movement with respect to the first perforated disk so that passageways provided by the first perforated disk outer portion apertures and passageways provided by the second perforated disk outer portion apertures cooperatively provide the increasing and decreasing water flow first fluid flow during movement of the second perforated disk relative to the first perforated disk, to provide the nozzle regulator.
The foregoing briefly describes a lawn sprinkler apparatus having flow restrictors for regulating the flow of water to provide a substantially uniform quantity of water per unit area of lawn, even in non-circular or irregular geometric shapes. The invention will be more readily understood upon consideration of the following detailed description, taken in conjunction with careful examination of the accompanying figures of the drawing.
In order to enable the reader to attain a more complete appreciation of the invention, and of the novel features and advantages thereof, attention is directed to the following detailed description when considered in connection with the accompanying drawings, wherein:
In the various figures of the drawing, like features may be illustrated with the same reference numerals, without further mention thereof. Further, the foregoing figures are merely exemplary, and may contain various elements that might be present or omitted from actual implementations of various embodiments depending upon the circumstances. The features as illustrated provide an exemplary embodiment for a sprinkler that may control rotational speed of the sprinkler, and water volume applied along a radial length, at the same time. An attempt has been made to draw the figures in a way that illustrates at least those elements that are significant for an understanding of the various embodiments and aspects of the invention. However, various other elements of a lawn sprinkler with water flow restrictor designs, or gear train designs, especially as applied for different variations of the functional components illustrated, as well as different embodiments such as a shape of components or final design of various elements, may be utilized in order to provide a useful, reliable, lawn sprinkler in a pop-up sprinkler design useful for minimizing waste of water and in normalizing the application rate of water (on an irrigation volume per square foot or similar basis) over areas of a lawn, particularly for irregular or other non-circular lawn shapes.
Attention is directed to
As shown in
A sprinkler nozzle assembly 42 is rotatably coupled to the sprinkler base 32 and configured for operative pop-up extension upward a distance H3 as indicated in
A transmission 62 is provided. As illustrated in
As indicated in
As shown in
As shown in
Likewise, the first flow restrictor 82 includes an outer portion 96. The first flow restrictor outer portion 96 has at least one first flow restrictor outer aperture 98 with a cross-section open area defined by at least one first flow restrictor outer aperture sidewall 100, Multiple first flow restrictor outer apertures 981, 982, 983, 984, through 98N, with corresponding multiple first flow restrictor aperture sidewalls 1001, 1002, 1003, 1004, through 100N, where N is a positive integer, may be provided in many embodiments, as indicated, for example, in
In one embodiment, as illustrated in
In the embodiment just referenced, the second flow restrictor 84 is configured for rotary movement relative to the first flow restrictor 82. As shown in
The second flow restrictor has an outer portion 118. The second flow restrictor outer portion 118 has at least one second flow restrictor outer aperture 120 with a cross-sectional water flow passageway area defined by at least one second flow restrictor outer aperture sidewall 122. Multiple second flow restrictor outer apertures 1201, 1202, 1203, through 120N, with corresponding multiple first flow restrictor aperture sidewalls 1221, 1222, 1223, through 122N, where N is a positive integer, may be provided as indicated, for example, in the embodiment suggested by the details shown in
The at least one first flow restrictor inner portion apertures 92 are hydraulically coupled with the sprinkler base chamber 34. The at least one first flow restrictor inner portion apertures 92 and the at least one second flow restrictor inner portion apertures 114 are cooperatively positioned to operatively modulate the flow rate of a first water flow as indicated by reference arrow 124 in
The second flow restrictor inner portion apertures 114 are hydraulically coupled to the sprinkler nozzle assembly primary inlet 56. The second flow restrictor outer apertures 120 are hydraulically coupled with the sprinkler nozzle assembly bypass passageway 72.
The at least one first flow restrictor outer portion apertures 98 are in fluid communication with the sprinkler base chamber 34. The at least one first flow restrictor outer portion apertures 92 and the second flow restrictor outer apertures 120 are cooperatively positioned to operatively modulate flow rate of a second water flow as indicated by reference arrow 126 in
The at least one first flow restrictor 82 and the at least one second flow restrictor 84 are arranged for relative rotary movement with respect to each other so that, if and as necessary to water an irregularly shaped parcel of lawn 20, the first water flow rate as indicated by reference arrow 124 increases and said second water flow rate 126 decreases over a selected first unit of time, and so that the first water flow rate as indicated by reference arrow 124 decreases while the second water flow rate 126 increases over a second unit of time. This facilitates increased water volume being applied to lawn 20 at longer radial distances (e.g., R3 and R8 in
The operational scheme just described above is also easily visualized by reference to
Similarly, as shown in
As can be appreciated by comparison of
In the apparatus depicted in
As generally described above and illustrated in the drawing figures, the at least one first flow restrictor 82 may be provided in the form of a perforated disk. Similarly, the at least one second flow restrictor 84 may be provided in the form of a perforated disk. Moreover, as shown in
Similarly, as generally described above and illustrated in the drawing figures, the at least one second flow restrictor 84 inner aperture 114 may be provided in the form of a plurality of second flow restrictor inner apertures 1141, 1142, 1143, etc. Likewise, the at least one second flow restrictor outer aperture 120 may be provided in the form of a plurality of second flow restrictor outer apertures 1201, 1202, 1203, etc.
In one embodiment, the first flow restrictor 82 has an obverse side 82O and a reverse side 82R. The reverse side 82R may be provided in a substantially planar configuration. Also, the second flow restrictor 84 has an obverse side 84O and a reverse side 84R. The obverse side 84O may be provided in a substantially planar configuration. As illustrated in
An inner O-ring 130 may be provided, as variously shown in
As noted in
As illustrated in
Turning now to
A lawn sprinkler apparatus 200 is provided for regulating the flow of water 240 and delivering water to lawn 20. The lawn sprinkler apparatus 200 includes a base 232 that is configured to confiningly receive a pressurized water flow of water 240, as noted in
The drive mechanism 310 is coupled to the pop-up nozzle 300. The drive mechanism 310 includes a gear train 262 and a water driven impeller 270 for operatively driving the sprinkler nozzle assembly 302, including pop-up nozzle 300, for arcuate movement with respect to base 232. As seem in more detail in
As seen in
As shown in operation in
The first water flow restrictor 282 is provided with at least a first inlet, here illustrated as inlet 292 in
The outlet orifice 30 is sized and shaped to (a) to decrease the radial length of water distribution along a first vector (e.g., R6 as depicted in
The water flow regulator 280 may be provided in one embodiment by a first water flow restrictor 282 and a second water flow restrictor 284 (similar to second flow restrictor 84 as described above, but including a driven gear G12). The water flow regulator 280 includes an impeller regulator portion and a nozzle regulator portion. The impeller regulator portion may be provided by the juxtaposition of the passageways, or lack thereof, in inner portions of first water flow restrictor 282 and the second water flow restrictor 284. Further, the nozzle regulator portion may be provided by the juxtaposition of outer portions of the first water flow restrictor 282 and the second water flow restrictor 284. In this manner, during a first unit of time, the impeller regulator portion is configured to operatively increase flow of first portion 224 of water that is acting on impeller 270, and the nozzle regulator portion is configured to operatively decrease fluid flow through the outlet orifice 30. Likewise, during a second unit of time, the impeller regulator portion is configured to operatively decrease the fluid flow through the impeller 270 (and thus decrease arcuate speed of the nozzle assembly 300 and thus of the nozzle 30), while the nozzle regulator portion is configured to operatively increase fluid flow through the nozzle 30. Thus, it can be understood that the pop-up nozzle 300 (and the outlet orifice 30) is driven in arcuate movement through the drive mechanism 310, including gear train 262, as powered via the turbine or impeller 270. The water flow regulator 280 includes the impeller regulator portion that is shaped and sized to regulate the flow of water flow through the impeller 270. The nozzle regulator portion is sized and shaped to regulate at least a portion of the flow of water to the outlet orifice 30. During a first period of time (1) the shape and size of the impeller regulator portion is configured so that the impeller regulator portion operatively increases water flow through the impeller 270, and (2) the shape and size of the nozzle regulator portion is configured so that the nozzle regulator portion decreases water flow to the outlet orifice 30. During a second period of time, (1) the shape and size of the impeller regulator portion is configured so that the impeller regulator portion operatively decreases water flow through the impeller 270, and (2) the shape and size of the nozzle regulator portion is configured so that the nozzle regulator portion operatively increases water flow to the outlet orifice 30.
In one embodiment, the flow regulator portion includes, an impeller regulator portion made up, at least in part, of an inner portion of a first water flow restrictor 282 provided in the form of a first perforated disk, and wherein the inner portion of the first water flow restrictor 282 has apertures therethrough defined by the first flow restrictor inner aperture sidewalls. Further, such an impeller regulator portion may also be made up by portions of a second water flow restrictor 284, provided in the form of a perforated disk, and wherein the inner portion of the second water flow restrictor 284 has apertures therethrough defined by second flow restrictor inner aperture sidewalls. The various features and structures mentioned in this paragraph may be provided as described with respect to the features and structures described in relation to
Similarly, the water flow regulator 280 may include a nozzle regulator portion that uses a first water flow restrictor 282 in the form of a perforated disc which includes an outer portion having apertures 92 therethrough defined by first perforated disk outer aperture sidewalls. In such a configuration, the nozzle regulator portion may also use a second water flow restrictor 284 in the form of a perforated disc which includes an outer portion having an outer apertures 120 defined by second perforated disk outer aperture sidewalls.
The water flow regulator 280 may be provided in a configuration wherein the second water flow restrictor 284 is located and configured for relative movement with respect to the first water flow restrictor 282, so that the inner portion apertures 92 of the first flow restrictor 80 and the inner portion apertures 114 of the second water flow restrictor 284 cooperatively provide the increasing and decreasing flow of the first portion 224 of water flow during movement of the second water flow restrictor 284 relative to the first water flow restrictor 282, to provide an impeller 270 regulator portion.
Likewise, the water flow regulator 280 may be provided with a nozzle regulator portion provided via the relative movement of the second water flow restrictor 284 outer apertures 120 with respect to the first water flow restrictor 282 outer apertures 98, for cooperatively providing the increasing and decreasing water flow first fluid flow during movement of the second water flow restrictor 284 relative to the first water flow restrictor 282.
When the first 282 and second 284 water flow restrictors are designed for relatively movement in an arcuate fashion, as herein described, it may be convenient to provide the first 282 and second 284 water flow restrictors each in the form of a substantially circular disk with perforations therethrough.
Using an apparatus as described herein, a useful method for watering a lawn (or other area) is provided. An increasing volume of water may be distributed along a first radial of first radial length via a rotating sprinkler nozzle assembly, while decreasing arcuate speed of the sprinkler nozzle assembly over a first unit of time. Then, a decreasing volume of water may be distributed along a second radial of second radial length via a rotating sprinkler nozzle assembly while increasing arcuate speed of the sprinkler nozzle assembly over a second unit of time. In the method, a sprinkler of the type described herein above is provided. The sprinkler is provided in a “pop-up” configuration. A drive mechanism drives a sprinkler nozzle assembly. The nozzle assembly provides variable direction of a water outlet nozzle. The sprinkler nozzle assembly is driven by a drive mechanism that regulates a first portion of water flow with a water flow regulator to increase water flow rate of the first portion of said water flow over a first unit of time, and to decrease water flow rate of a first portion of water flow over a second unit of time. The water flow regulator has a first inlet fluidically coupled to a base and a first outlet fluidically coupled to the nozzle. A second portion of water flow is regulated by the water flow regulator to decrease water flow rate of the second portion of the water flow over a first unit of time and to increase water flow rate of the second portion of the water flow over a second unit of time. The water flow regulator may also include an outlet fluidically coupled to the drive mechanism, in that the drive mechanism is driven by the first portion of the water flow. The nozzle configuration is such that the nozzle decreases radial length of water distribution along a first vector from an axis of rotation over a first unit of time in response to a decrease in water flow rate of a second portion of water flow, and increases radial length of water distribution along a second vector from the axis over a second unit of time in response to an increase in water flow rate of a second portion of said water flow. The drive mechanism decreases the arcuate speed of a sprinkler nozzle assembly over a second unit of time in response to a decrease in water flow rate of a first portion of water flow, and increases arcuate speed of the sprinkler nozzle assembly over a first unit of time in response to an increase in water flow rate of the first portion of the water flow. Generally, the description as set forth in this paragraph is analogous to the description noted above with respect to the lawn 20, angles, and radials set forth in
It is to be appreciated that the various aspects, features, structures, and embodiments of a lawn sprinkler with flow regulator for substantially uniform delivery of water on a volume per square foot of lawn as described herein is a significant improvement in the state of the art. The lawn sprinkler design is simple, reliable, and easy to use. Although only a few exemplary aspects and embodiments have been described in detail, various details are sufficiently set forth in the drawing figures and in the specification provided herein to enable one of ordinary skill in the art to make and use the invention(s), which need not be further described by additional writing.
Importantly, the aspects, features, structures, and embodiments described and claimed herein may be modified from those shown without materially departing from the novel teachings and advantages provided, and may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. Therefore, the various aspects and embodiments presented herein are to be considered in all respects as illustrative and not restrictive. As such, this disclosure is intended to cover the structures described herein and not only structural equivalents thereof, but also equivalent structures. Numerous modifications and variations are possible in light of the above teachings. The scope of the invention, as described herein is thus intended to include variations from the various aspects and embodiments provided which are nevertheless described by the broad meaning and range properly afforded to the language herein, as explained by and in light of the terms included herein, or the legal equivalents thereof.
This application claims priority from, and is a divisional of prior U.S. patent application Ser. No. 12/260,959 filed Oct. 29, 2008, which application claimed priority from prior U.S. Provisional Patent Application Ser. No. 60/983,857, filed Oct. 30, 2007, entitled LAWN SPRINKLER, the disclosures of each of which are incorporated herein in their entirety, including the specification, drawing, and claims, by this reference.
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Parent | 12260959 | Oct 2008 | US |
Child | 13195630 | US |