The present invention relates generally to devices used to collect debris and, more particularly, to a lawn vacuum used to collect debris, such as grass and leaves.
Vacuum devices for collecting debris such as grass clippings and leaves are known in the art. One conventional lawn vacuum comprises a collector which can be mounted on the rear of a riding mower. Such systems generally include a blower or vacuum system that draws clippings from a discharge port in the mower deck to the collector. Other collection systems include push mowers with bags mounted at the rear or side of the mower. Such systems typically utilize the driving force of the lawn mower blades to propel the grass cuttings and debris into the bag.
Lawn vacuums without mowers have also been developed. Such vacuums often include a nozzle at the front end operatively associated with a motor driven impeller and a collection bag. A deficiency of the prior lawn vacuums becomes evident when the user attempts to vacuum over an obstacle on the surface of the ground. The nozzle height of some lawn vacuums is rigidly set at a certain height, forcing a user to manually tilt the lawn vacuum upwardly to overcome the obstacle if the obstacle were to extend above the nozzle height. Some nozzles are pivotably mounted and include wheels to ride over large obstacles. However, the wheels are mounted behind the nozzle creating problems in that the nozzle does not react quickly enough to debris or large obstacles.
Collection assemblies within lawn mowers that utilize cyclonic motion are also known. Lawn mowers that utilize cyclonic motion within the collection assembly are used in conjunction with a solid housing. The solid housings typically include openings at or near the top of the assembly for air to escape. This results in lack of downward air circulation within the assembly and debris generally does not fill the assembly to its maximum capacity. Thus, the solid housing hinders downward airflow and premature replacement of the collection assembly results. In addition, the outlet is located at a chest or head height of a user where air or other debris flows out of the outlet. Such an outlet height irritating and potentially dangerous to a user and bystanders.
A need exists, therefore, for a lawn vacuum which easily traverses large debris without user intervention. In addition, a need exists for a collection assembly capable of efficient collection of debris that deflects debris into a collection area away from a user and directs outlet air and debris away from the user and any bystanders.
Briefly stated, a preferred embodiment of the present invention is directed to a lawn vacuum for removing debris from a ground surface and storing the debris for disposal. The lawn vacuum includes a frame, a nozzle defining an inlet mounted to the frame and an impeller in communication with the nozzle through a tube to create a vacuum pressure at the inlet for drawing the debris into the nozzle. A discharge adapter includes a first end and a discharge end. The first end is mounted to an outlet end of the impeller for carrying the debris away from the impeller. A bag assembly includes a bag, a sleeve and a lid. The discharge end of the discharge adapter is mounted to dispense debris from the impeller into a chamber defined by the bag assembly. The sleeve is generally air impervious and has a generally cylindrical shape. The sleeve includes a first mouth and a second mouth and the bag includes an open top end and a closed bottom end. The bag is mounted at its top end to the first mouth of the sleeve such that the bag is at least partially encompassed by the sleeve such that the sleeve generally guides air entering the bag assembly toward the second mouth.
In another aspect, a preferred embodiment of the present invention is directed to a lawn vacuum for removing debris from a ground surface and storing the debris for disposal. The lawn vacuum includes a frame, a nozzle mounted to the frame and defining an inlet and an impeller mounted to the frame for creating a vacuum pressure at the inlet to draw debris into the inlet. A bag assembly includes a lid and a container in communication with the impeller. The lid includes a top wall, a generally cylindrical flange and an inner cylinder. The flange and inner cylinder define a debris deflection area for deflecting debris drawn into the container by the impeller.
The foregoing summary, as well as the following detailed description of preferred embodiment of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings an embodiment which is presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “right”, “left”, “upper” and “lower” designate directions in the drawings to which reference is made. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the lawn vacuum and designated parts thereof. The word “a” is defined to mean “at least one”. The terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import.
Referring to the drawings in detail, wherein like numerals indicate like elements throughout the figures, there is shown in
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The engine 18 is preferably secured to a platform or lower portion 54 of the frame 12. A throttle control 38 is located on the handle 78 on an upper portion 56 of the frame 12 and controls the speed of the engine 18 via a cable 40. In the preferred embodiment, the engine 18 is a gasoline engine. Engines for operating lawn vacuums are well known to those of ordinary skill in the art. Accordingly, further description of the engine 18 is omitted for purposes of convenience only and is not limiting.
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The nozzle 28 is operably connected to the distal end of the flexible tube 26 and extends down to the ground surface 80. The nozzle 28 defines an inlet 29 that is preferably facing the ground surface 80 in the working position and opens into a hollow of the flexible tube 26. The nozzle 28 preferably has curved ends 28a, 28b and is pivotally supported by a front bracket 30 that pivots about the front axle 32a. In the preferred embodiment, the front bracket 30 is pivotally mounted to the front axle 32a between the two front wheels 14a, 14b and is mounted to an inner surface of the nozzle 28. The front bracket 30 is preferably connected to a nozzle height control 34 located on the handle 78. The nozzle height control 34 preferably permits a user to modify the height of the nozzle 28 relative to the ground surface 80 by manipulating a cable 36. The flexible tube 26 and front bracket 30 permit the nozzle 28 to pivot about the front axle 32a for modification of the height of the nozzle 28 and inlet 29 relative to the ground surface 80. It may be advantageous to modify the height of the nozzle 28 relative to the ground surface 80 depending upon the amount of size of debris being encountered by the lawn vacuum 10 or the roughness of the ground surface 80 itself, as will be understood by one having ordinary skill in the art. For example, if the lawn vacuum 10 is going to encounter a relatively tall piece of debris, the user may raise the nozzle 28 and inlet 29 relative to the ground surface 80 such that the debris moves under the inlet 29 as the lawn vacuum 10 travels toward and over the debris.
The impeller 19 is in communication with the nozzle 28 through the tube 26 such that a vacuum pressure may be created at the inlet 29 for drawing debris into the nozzle. Accordingly, when the nozzle 28 and inlet 29 are positioned over a piece of debris, the vacuum pressure at the inlet 29 draws the debris into the inlet 29 and into the tube 26.
The preferred nozzle 28 may include nozzle wheels 27 (shown in phantom) rotatably attached to the lateral ends of the nozzle 28 or the nozzle wheels 27 may be built into the ends of the nozzle 28 such that only a bottom portion of the wheels 27 is visible in a plan view. Using wheels 27 on the front end of the nozzle 28 allows the nozzle 28 to navigate over debris in the path of the lawn vacuum 10. One having ordinary skill in the art will realize that the nozzle wheels 27 are not required for the operation of the lawn vacuum 10 and may be completely eliminated from the device, without severely impacting the overall operation of the lawn vacuum 10.
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The lid 42 preferably has a substantially circular or disc-like shape and is preferably constructed of a solid material. The lid 42 preferably includes a top wall 42a, an inner cylinder 50 that extends generally perpendicularly from the top wall 42a toward the bag 44 in a working configuration and a generally cylindrical flange 42b that extends generally perpendicularly from the top wall 42a toward the bag 44 in the working configuration. The inner cylinder 50 and cylindrical flange 42b define an annular debris deflection area 51 into which debris flows as the debris exits the discharge end 22b of the discharge adapter 22. In the preferred embodiment, the lid 42 and the inner cylinder 50 are constructed of a generally rigid polymeric material and, specifically, a plastic material. One of ordinary skill in the art would recognize that other rigid materials could be substituted for the construction of the lid 42, such as steel or composite materials. Furthermore, one of ordinary skill in the art would recognize that the lid 42 may be constructed in other various shapes. In the preferred embodiment, as the debris and air enters the annular debris deflection area 51, the debris and air are deflected by surfaces of the inner cylinder 50 and flange 42b to rotate around the deflection area 51 and downwardly toward the bottom of the bag assembly 20, as is described in greater detail below.
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A male portion 66a of a quick connect device 66 is preferably attached at or near the first end 64a of the strap and a female portion 66b is attached at or near the second end 64b of the strap 64. One of ordinary skill in the art would recognize that other forms of quick connect devices could be used, such as hook and loop material. The debris bag 44, sleeve 46, band 68 and strap 64 are further anchored to each other by a grommet 62 at a point opposite the quick connect device 66. In the preferred embodiment, the grommet 62 is a rivet. Again, one of ordinary skill in the art would recognize that other forms of securing could be substituted such as stitching, adhesively fastening, bolting or clipping without departing from the spirit and scope of the invention.
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In operation, the collection bag assembly 20 of the lawn vacuum 10 is assembled by securing the debris bag 44 and the sleeve 46 to the lid 42. The channel 72 of the top portion 48 is wrapped around the outer circumference of the lid 42 and is secured by the band 68 by overlapping the first end 68a and the second end 68b. The debris bag 44 and sleeve 46 are further secured to the lid 42 by securing the strap 64 within the channel 72 over the band 68 and pulling each end of the strap 64a, 64b. This also tightens the band 68 and forms a snug fit. Once the strap 64 is tightened the male portion 66a and the female portion 66b of the buckle 66 are adjusted and attached to each other to form a tight fit around the flange 42b of the lid 42.
The lawn vacuum 10 is started by engaging the engine 18, which drives the impeller 19. The speed of the engine 18 is controlled with the throttle control 38. The initial height of the nozzle 28 is set by adjusting the nozzle height control 34 to a desired minimum height position above the ground surface 80. As the user moves the lawn vacuum 10 to pick up debris, the impeller 19 creates the vacuum at the inlet 29 and air and debris flow from the nozzle 28 to the collection bag assembly 20 through the nozzle 28, tube 26, housing 24 and discharge adapter 22. When the debris and air, traveling at a high rate of speed, flow through the discharge end 22b and enter the debris deflection area 51, the debris makes initial contact with the top wall 42a, flange 42b and inner cylinder 50 to slow down the speed of the debris. Accordingly, the debris and air are contained in the deflection area 51, which due to its cylindrical shape and the orientation of the discharge end 22b urges the air and debris to flow in a cylindrical and downward path. The flange 42b, top wall 42a and inner cylinder 50 generally prevent the debris bag 44 from tearing or puncturing due to the debris initially impacting these generally rigid and tough components. Therefore, hard debris or sharp objects that enter the collection bag assembly 20 at a high rate of speed generally do not puncture the bag 44 or sleeve 46 because the debris and/or objects generally do not impact the bag 44 or sleeve 46 at high speed. The debris is then forced into a circular path by the solid inner cylinder 50 and lid 42. The debris then travels to the bottom portion 44b in a cyclonic motion. Although the air within the collection bag assembly 20 exits at all points of the debris bag 44, the majority of the air exits the collection bag assembly 20 near the bottom portion 46b of the sleeve 46 because the cyclonic motion of the air is maintained by the air impervious sleeve 46 which forces the air downwardly. The debris is then pushed downwardly by gravity and remains at the bottom portion 44b of the debris bag 44 under the urging of additional air and debris that enters the bag 44 through the discharge end 22b. The weight of the debris within the debris bag 44 may cause the bag 44 to sag and drag against the ground surface 80. The wear resistant fabric or ballistic nylon material of the bottom portion 44b preferably prevents the debris bag 44 from puncturing or tearing. Further, due to this flow pattern, the user does not feel the air blowing on his/her body, specifically in the head and chest area, while the lawn vacuum 10 is moved and is also safe from hard flying objects. Bystanders are also typically protected from coming into contact with the high speed stream of air and/or debris due to this flow pattern.
While the lawn vacuum 10 is being pushed over terrain, it may encounter uneven ground. When the nozzle 28 makes contact with a bump in the ground, the curved ends 28a, 28b of the front end 28 acts as a cam to allow the nozzle 28 to continue to move in a forward direction while pivoting upwardly. The flexible tube 26 allows the nozzle 28 to pivot upwardly while still typically maintaining contact with the ground surface 80. The front bracket 30 guides the nozzle 28 through the pivotal motion. When the user encounters an obstacle too large for the nozzle 28 to surpass, the nozzle height control 34 located near the handle 78 is remotely controlled for quick height adjustment.
It will be appreciated by those skilled in the art that changes could be made to the embodiment described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiment disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 60/589,271, filed Jul. 20, 2004.
Number | Date | Country | |
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60589271 | Jul 2004 | US |