The present invention relates to a layer press for sheet-like articles, in particular for folded printed products located essentially horizontally one above the other in a stack.
The general problem with stacking sheet-like articles, in particular folded printed products, is that the stacks are elevated or arched upwards in each case at outer peripheries, in particular along which folds or mutually opposite open edges of the sheet-like articles are arranged, in relation to the height in the center of the stacks. In order to compress the stacks in their layered formation and, if appropriate, to prevent sheet-like articles from flying away as the stack is rotated, it is possible to use so-called layer presses, which act on the uppermost sheet-like article of the stack using a contact pressure element.
A layer press for a printed product is described, for example, in EP-A-0 309 745. The layer press here is part of an apparatus for stacking printed products and is equipped with a pressing apparatus. It is assigned to a stacking shaft and, together with the latter, is mounted in a rotatable manner on a framework. The stacking shaft is bounded in the downward direction by a raisable stacking table on which the printed products end up located. As soon as a predetermined number of printed products ends up located one above the other, piston rods of the pressing apparatus are extended into the stacking shaft, into the region of the corners of the uppermost printed product. The stacking table is then raised and the printed products are pressed against the piston rods. The piston rods are elements of piston/cylinder subassemblies which are arranged on L-profiles which can be pivoted about an axis of rotation counter to the force of a helical spring. As the stacking table is raised and the printed products are pressed, the piston rods with the L-profiles are defected slightly counter to the force of the helical spring, whereupon a position sensor deactivates any further raising action of the stacking table when a certain position is reached. After this, either the entire stacking apparatus is rotated through 180°, in order to deposit further printed products on the rotated stack, or, following lowering of the stacking table, the piston rods with the piston/cylinder subassemblies are moved out of their operating position into a rest position and the stack is transported away.
An object of the present invention is to provide a layer press for pressing and compacting stacks of sheet-like articles which, while being of as straightforward a design as possible, ensures careful handling during pressing of the articles.
The layer press according to the invention includes an accommodating chamber for accommodating sheet-like articles which end up resting, individually or in the form of sub-stacks, on a base which bounds the accommodating chamber. The sheet-like articles are typically folded printed products. The accommodating chamber is assigned at least one pressing arrangement, which includes a contact pressure element and a drive. The contact pressure element is mounted such that it can be pivoted about a rotary spindle, and it can be moved, with the aid of the drive, from a rest position outside the accommodating chamber, in which the accommodating chamber can be filled from above without obstruction, with sheet-like articles which are to be stacked, into a standby position within the accommodating chamber. By virtue of a reduction in the spacing between the base and the rotary spindle, the contact pressure element moves into a pressing position, in which the contact pressure element acts on the stack by resting on the uppermost sheet-like article.
By virtue of the rotary spindle being arranged at, or preferably beneath, the level of the standby position of the contact pressure element, in addition to a movement component in which the contact pressure element is deflected upward relative to the rotary spindle, the contact pressure element is also subjected to a movement component in the direction of the outer periphery of the accommodating chamber, and thus in the direction of the outer periphery of the uppermost sheet-like article and/or of the stack. In this case, the contact pressure element sweeps over this uppermost sheet-like article with smoothing action.
The combination of pressing and smoothing functions gives rise to a particularly careful treatment of the sheet-like articles and prevents the upwardly arched sheet-like articles at the top from being bent over as the stack is pressed and/or subjected to contact pressure. In order to perform both functions, the contact pressure element is moved merely by a single drive, which simplifies the design of the layer press and thus reduces the production and maintenance costs thereof.
Particularly preferred embodiments of the apparatus according to the invention are provided with features specified in the dependent claims.
The invention is explained in detail hereinbelow with reference to an exemplary embodiment illustrated in the drawing, in which, purely schematically:
a-5d show side views of parts of the bearing press shown in
The stacking apparatus 5 which is shown in
The layer presses 10 are arranged together on a framework 15 which is mounted on a machine pedestal such that it can be rotated about a vertical axis, part of this framework being shown in
The accommodating chamber 18 is bounded at the bottom by a base 20, which is depicted by dashed lines in
Each angle profile 22 is fastened on in each case two circulating belts 24, which are shown in
In the case of a stacking apparatus 5 which is shown in
The stacking apparatus 5 with the layer presses 10 which is described here can easily be adapted to different formats of sheet-like articles or printed products 12 by the dimensions of the accommodating chamber 18 being varied by virtue of changing the spacing, on the one hand between the layer presses 10 with their associated circulating pushing units 26 and, on the other hand, between the angle profiles 22 fastened on the circulating belts 24.
Each of the layer presses 10, as shown in
The contact pressure elements 32 are illustrated in
The contact pressure bodies 31 with their contact pressure elements 32 are assigned to a pressing arrangement 34, which is described in detail hereinbelow.
The construction of a layer press 10 can be gathered from the partially sectioned illustration of
Fastened at the top end regions of the vertical spindles 28, these end regions being located opposite the framework 15, is a covering panel 40 which, as can be gathered from
In addition to the contact pressure levers 42 with the contact pressure body 31 fastened thereon, the partially sectioned regions of
As is illustrated in
The rotary spindle 44 and also the connecting rod 51 are retained in an angular bearing body 70. As can be gathered from the perspective illustration of
As has already been mentioned, the connecting rod 51 is gripped, in its two outer end regions, by forks 50 formed on the pivoting levers 46. The two pivoting levers 46 of the pressing arrangement 34 are mounted in a rotatable manner on a pivoting-lever spindle 76 arranged in a stationary manner on the inner framework of the layer press 10. As can be seen, once again, from
The piston 54 is mounted such that it can be displaced along a displacement direction H in the cylinder 82. The cylinder 82 is equipped with two connections 84 which connect the cylinder 82 in terms of flow, via hoses and/or conduits, to known pneumatic or hydraulic pressure generators. Depending on the pressure conditions at the connections, the piston 54 is either retracted into the cylinder 82, or extended out of the cylinder 82, along the displacement direction H.
In its end region which located opposite the piston 54, the cylinder 82 is mounted in a rotatable manner on a cylinder mount 86, which is arranged in a stationary state in relation to the inner framework of the layer press 10. On account of this support and of the connection of the piston 54, via the articulating rod 78, to the pivoting lever 46, the entire piston/cylinder subassembly 58 pivots slightly when the piston 54 is extended, and the displacement direction H changes slightly in relation to the vertical spindles 28 in the process. This can be seen in
By virtue of the piston 54 being retracted and extended, the pivoting lever 46 is pivoted about its pivot lever spindle 76, which is arranged in a stationary manner on the inner framework of the layer press 10. The forks 50 of the first lever arm 48 move the connecting rod 51 forward and back, the connecting rod having the fork 50 engaging part of the way around it and being positively guided via the bearing bodies 70. As a result, it is also the case that the rotary spindle 44, which is arranged on the bearing body 70, is displaced along the displacement direction V from a rest position R, which is illustrated in
Since the contact pressure levers 42 are mounted in a rotatable manner on the rotary spindle 44, a displacement of the piston 54 also results in a displacement of the contact pressure levers 42 and the contact pressure element 32, which is connected to these levers via the contact pressure body 31. The rest position RS of the contact pressure element 32 (solid lines in
When the rotary spindle 44 is displaced from its rest position R to the standby position B, the contact pressure element 32 with the contact pressure levers 42 does not just execute a linear displacement; rather, it swings down into the standby position BS, with the assistance of inertia, together with the contact pressure levers 42 and the contact pressure body 31 as soon as the rotary spindle 44, in the course of its forward displacement in the direction of the accommodating chamber 18, comes to an abrupt standstill in the standby position B because the piston 54 has reached its retracted end position. In the standby position BS, the contact pressure element 32 can pass into abutment against the uppermost printed product 16 of the stack 14 if the stack 14 and the base 20 have reached a corresponding height.
In order that the uppermost printed product 16 is not damaged when the contact pressure element 32 swings down onto it, and the contact pressure element 32 remains in abutment against the uppermost printed product 16 when the base 20 is raised, the friction between the bearing bodies 70 and the contact pressure levers 42 is set to be greater than a corresponding minimum value. On the other hand, it is also the case that the friction does not exceed a certain maximum value, in order that swing-down action into the standby position BS is ensured and the uppermost printed product 16 is not damaged when the contact pressure element pivots back from the standby position BS into the pressing position PS and sweeps over said uppermost printed product 16 with smoothing action in the process.
Either the friction occurs between the pivotable contact pressure levers 42 and the rotary spindle 44, which is mounted in a rotationally fixed manner in the bearing bodies 70, or, for the case where the contact pressure levers 42 are fastened in a rotationally fixed manner on the rotary spindle 44, the friction acts between the rotary spindle 44 and bearings for the rotary spindle 44 in the bearing bodies 70.
Both in the course of the forward displacement of the rotary spindle 44 to the standby position B and in the course of the return displacement of the rest position R, second contact pressure lever arms 92 of the contact pressure levers 42, these arms being formed as follower cams 94, are positively guided with sliding action along guide means serving as swing-back safeguards 96. The swing-back safeguards 96 are arranged in a stationary manner on the inner framework of the layer press 10 and cause the contact pressure element 32 to be guided back into a pivoted position corresponding to its rest position RS as soon as the follower cams 94 are guided over elevated safeguarding portions 96A. The safeguarding portions 96A of the swing-back safeguards 96 are followed, on the accommodating chamber side, by recess portions 96B which are curved downwards in the direction of the base 20, so that, when the follower cams 94 interact with these recess portions 96B—as is the case when the rotary spindle 44 reaches its standby position B—the contact pressure levers 42 can be pivoted freely and it is made possible for the contact pressure element 32 to swing back into the standby position BS.
The processing arrangement 34 is additionally equipped with a rear stop 98, which is fastened on the connecting rod 51 and/or the bearing bodies 70 and prevents the contact pressure levers 42 from pivoting beyond the rest position RS when the rotary spindle 44, in the course of its return movement in the displacement direction V away from the accommodating chamber 18, comes to an abrupt standstill in the rest position R. The rear stop 98 is equipped with adjustable stop screws 100 which have a screw head covered with an elastic material, for example rubber, in order to damp the stopping action of the contact pressure levers 42.
The function of the layer press 10 is described hereinbelow with reference to
The layer presses 10 are activated synchronously, so that their contact pressure elements 32 execute identical movements simultaneously. In
During transfer to the standby position BS, which is shown in
The predetermined friction between the contact pressure levers 42 and the bearing bodies 70 and also the raising of the base 20 cause the printed products 12, in the first instance, to arch upward slightly along their peripheries, whereas they are already compressed in a central region of the accommodating chamber 18. As is indicated by the arrow beneath the base 20 in
By virtue of the spacing between the contact pressure elements 32 and the base 20 being further reduced, the contact pressure elements 32, as is shown in
The contact pressure elements 32 and/or the contact pressure lever 42 are prevented from swinging back further, even in the case of the base 20 being raised further, by the connecting rod 51 butting against the connecting-rod mounts 66 and the contact pressure levers 42 butting against the rear stops 98. As can be seen in
For transfer into the state shown in
With the base 20 completely lowered, the compressed stack 14 can then be transported away out of the accommodating chamber 18 in one of the ejecting directions A. It is also possible if appropriate, in the case of a base 20 only having been partially lowered, for further printed products 12 to be positioned on the already compressed stack 14. It is then possible, for example, for the phases shown in
As an alternative to the embodiment described, it is, of course, possible for the accommodating chamber 18 to be assigned just one layer press 10 or often more than two layer presses 10 to be arranged around the accommodating chamber 18. It should also be mentioned that the contact pressure element 32 can be adapted both in terms of dimensions and shape to the sheet-like articles which are to be pressed. The drive 56 may possibly be formed by an electric motor with an eccentric element. Instead of the base 20 being raised, it is also possible for the pressing apparatus 34, or just the contact pressure levers 42, to be displaced in the direction of the base 20. In addition to the contact pressure element 32 being swung down with the assistance of inertia, and thus passively, it is also possible for this swing-down action to take place actively by means of a further drive.
Number | Date | Country | Kind |
---|---|---|---|
0304/06 | Feb 2006 | CH | national |
Number | Name | Date | Kind |
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3805971 | Behrens et al. | Apr 1974 | A |
4886265 | Wetter | Dec 1989 | A |
5392708 | Dorn | Feb 1995 | A |
6142075 | Koch et al. | Nov 2000 | A |
6918733 | Neuber et al. | Jul 2005 | B2 |
20040140607 | Honegger | Jul 2004 | A1 |
20060181000 | Nishida et al. | Aug 2006 | A1 |
Number | Date | Country |
---|---|---|
10 2005 001130 | Aug 2005 | DE |
0 309 745 | Apr 1989 | EP |
1 445 224 | Aug 2004 | EP |
Number | Date | Country | |
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20070200287 A1 | Aug 2007 | US |