This application is being filed as a PCT International Patent application in the name of DataCard Corporation, a U.S. national corporation. All countries have been designated.
The invention relates to a mechanism for opening a multiple sheet, closed book to a desired page for one or more subsequent processing operations to be performed on the page. In particular, the invention relates to a mechanism for opening a closed passport to a desired page for subsequent processing, for example printing and/or laser engraving, on the page.
In some kinds of books, one or more pages of the book are provided with special printing, graphics and other processing. Often, the processing occurs on the page(s) prior to the sheets being assembled with other sheets and bound to form the book. In certain books, the processing on a page may occur after the sheets of the book have been assembled and bound. In this situation, the book must be opened to the correct page on which the processing is to occur.
For example, with a passport, it is often desirable to process a specific page of the passport, for example by personalizing the page with information, for example a photograph or name of the intended passport holder, unique to the intended passport holder. In addition, it is sometimes necessary to put a label on a page, insert a loose sheet, or count the sheets/pages to verify the construction or type of the passport.
In some known machines, a passport is presented by hand to the machine, with the passport opened by the machine operator to the appropriate page for processing on that page. These machines have limited throughput capability, as well as security issues and increased error rates due to operator interaction and handling of the passport, making them inadequate for secure, high volume production of passports. Many of these known machines are also provided with an internal sheet turning mechanism for turning a sheet of the passport if processing needs to occur on a page of the passport that is different than the initially processed page.
Efforts have been made to automatically process passports in a faster time, with minimal, or no, intervention and handling by an operator by designing a machine that will automatically open a passport to the correct page to be processed. Automatic processing results in faster production time, reduced operator error, improved security, and reduced production costs. Any system that is intended to automatically process passports must take into account the unique characteristics of a passport, such as preexisting serialization or printed information, security features, information placement on different pages, and the different number of pages or sheets that are present in passports.
One example of a system that can automatically process passports is disclosed in U.S. Pat. No. 6,783,067, assigned to DataCard Corporation, the assignee of the present application. The system disclosed in U.S. Pat. No. 6,783,067 includes laser engraving capability as well as leafing (i.e. sheet turning) capability. This permits the passport to be introduced into the machine in a closed state, with the machine then opening the passport to the appropriate page for personalization. The machine is fully automated, thereby enabling operation with minimal or no intervention and handling of the passports by an operator, as well as enabling significantly higher rates of passport production.
In passports, the sheets may be made of various materials that result in differing physical properties such as stiffness. Many conventional leafing mechanisms use rollers in order to turn the sheets. However, rollers have great difficulty in turning sheets that are stiff (such as a cover sheet or a plastic sheet), or can damage sheets by bending them too sharply thereby leaving a permanent crease in the sheet or damaging an integrated circuit embedded in the sheet.
Continued improvements in systems that can automatically open multiple sheet, bound books to the correct page for subsequent processing are desirable.
The invention relates to a machine and methods for automatically opening a book to a desired page for subsequent processing to be performed on the page. The book is inserted into the machine in a closed configuration. The machine then opens the book to the appropriate page for subsequent processing either in the machine or in a separate processing machine. A closed book is one where the front cover and back cover of the book are generally parallel to and facing one another, separated by sheets disposed between the front cover and back cover.
The book can be any type of multiple sheet book in which one of its pages needs to be processed after the sheets of the book have been bound, for example a passport or a passbook (i.e. savings book). The page to be processed can be any page of the book, for example the inside page of the front cover sheet of the book, the inside page of the back cover sheet of the book, or any page of any sheet between the front and back cover sheets.
The processing that occurs on the page can include a number of processing operations including monochromatic or multi-color printing and/or laser processing for example laser engraving or laser perforation. The processing can include the addition of information to the page that is unique to the intended holder of the book, for example printing of the holder's photograph, addition of the holder's name, address, signature, family information, and other personalization unique to the book holder. Processing can also include putting a label on the page, inserting a loose sheet, or counting the pages or sheets to verify the construction or type of the book.
In one aspect of the invention, a method of automatically opening a closed, multiple sheet bound book in a machine for subsequent processing on a desired page of the book is provided. One sheet of the book defines a front cover sheet and another sheet of the book defining a back cover sheet. The method comprises introducing the book in a closed configuration into the machine, inserting a pin between two adjacent sheets or facing pages of the book to define a first book portion and a second book portion, and using the pin to assist in moving the first book portion away from the second book portion to expose the desired page for subsequent processing.
In another aspect of the invention, a method of opening a closed, multiple sheet bound book in a machine for subsequent processing on a desired page of the book is provided. One sheet of the book defines a front cover sheet and another sheet of the book defining a back cover sheet. The method comprises introducing the book in a closed configuration into the machine, manipulating the closed book to spread the sheets apart, locating the desired page to be processed, inserting a pin between the sheet that contains the desired page and the sheet that contains the page that faces the desired page to define a first book portion and a second book portion, and using the pin to assist in moving the first book portion away from the second book portion and expose the desired page to be processed.
In yet another aspect of the invention, a machine for automatically opening a closed, multiple sheet bound book that is inserted into the machine for subsequent processing on a desired page of the book is provided. The machine comprises an input through which a closed, multiple sheet bound book is inserted, and an opening station at which the book is opened. The opening station includes a manipulating mechanism that manipulates the book in a manner to spread the sheets apart, a sensor positioned to sense the spread-apart sheets of the book, and an extensible and retractable pin positioned to be inserted between the sheet that contains the desired page and the sheet that contains the page that faces the desired page to define a first book portion and a second book portion.
The invention relates to a machine and methods for automatically opening a closed book to a particular page for subsequent processing to be performed on the page. The book is inserted into the machine in a closed configuration. A closed book is one where the front cover and back cover of the book are generally parallel to and facing one another, separated by sheets disposed between the front cover and back cover. The machine then opens the book to the appropriate page for subsequent processing either in the machine or in a separate processing machine(s).
The book can be any type of multiple sheet book in which one of the pages needs to be processed after the sheets of the book have been bound. The page to be processed can be the inside page of the front cover sheet of the book, the inside page of the back cover sheet of the book, or the page of any sheet between the front and back cover sheets. For convenience, the book will be described hereinafter as being a passport. However, it is to be realized that the concepts described herein can be applied to any type of multiple sheet bound book that requires processing on one or more of its pages.
The processing that occurs on the page of the passport can include a number of processing operations including monochromatic or multi-color printing and/or laser engraving. The processing can include the addition of information to the page that is unique to the intended holder of the passport, for example the printing of the passport holder's photograph, the addition of the passport holder's name, address, signature, family information, and other personalization unique to the passport holder. Processing according to the invention can also include putting a label on the page, inserting a loose sheet, or counting the pages or sheets to verify construction or type. Furthermore, processing of a page also includes processing operations that extend through one or more sheets of the passport, for example perforating the one or more sheets.
Prior to discussing the details of the opening machine and methods of the invention, some nomenclature that is used to describe the invention will be discussed with reference to
As shown in detail in
In many instances, the front cover sheet 34 and back cover sheet 36 are formed of a material that renders the passport resistant to wear and tearing and that protect the intermediate sheets 38. The construction of the front cover sheet and back cover sheet of a passport is well known to those of ordinary skill in the art. The intermediate sheets 38 are often formed from paper. The front cover sheet 34 and back cover sheet 36 often have a thickness greater than the thickness of the intermediate sheets 38, where thickness is measured between the two sides 39a, 39b. The thickness of each of the intermediate sheets is substantially the same, assuming that each of the intermediate sheets is made of the same material.
The front cover page 39b of the front cover sheet 34 typically includes lettering that indicates that the book is a passport and indicating the country that issued the passport, along with a symbol or design for the issuing country. The inside page 39a of the front cover sheet 34 is often processed so that it is provided with information that is unique to the intended passport holder, for example the person's photograph, the person's name and address, etc. as well as information pertaining to the passport, for example the passport number, issue date and date of expiration. One or more of the intermediate sheets 38, on either of the pages 39a, 39b of a sheet, may also need to be processed, for example adding information on the passport holder's family and emergency contact information.
Turning now to
A more detailed method 20 of automatically opening a closed passport to a particular page for subsequent processing to be performed on the page according to the invention is illustrated in
With reference to
The input 52 includes a pair of feed rollers 56, shown in
If the machine 50 includes processing equipment incorporated therein (not shown) for processing the page of the passport once it is opened, the processing is performed. The belt 58 and tab 60 would then drive the passport toward the output. Preferably, once the passport is opened, the passport is transported to separate processing equipment (not shown) downstream from the machine 50.
With reference to
Returning to
The manipulating mechanism 62 is designed to manipulate the passport 32 in a manner to spread the sheets apart. Spreading the sheets apart helps the sensing mechanism 64 to count the sheets and locate the desired page, and facilitates insertion of the pin 68 between the desired page and an adjacent page. In some instances, the sheets of the passport may be spread apart enough due to the inherent construction of the passport, in which case the manipulating mechanism 62 may not be needed.
The posts 72a, 72b are actuatable upward and downward by a suitable actuating mechanism (not shown). The posts 72a, 72b are in the position shown in
With reference to
Once the passport is manipulated to spread the sheets apart, the sensing mechanism 64 locates the desired page in need of processing. Both the sensing mechanism 64 and the pin mechanism 66 are mounted on a swing arm 80 that is moveable between a home position shown in
By actuating the swing arm 80 in the appropriate direction, the sensing mechanism 64 is moved above the top edges 42 of the sheets of the passport. The sensing mechanism 64 includes a sensor for sensing the individual sheets of the passport. The sensor can be any sensor that is suitable for sensing individual sheets of the passport, for example sensor model LG5B65 available from Banner Engineering Corp. of Minneapolis, Minn. This sensor is suitable for sensing the presence of the sheets and also the thickness of the sheets.
The sensor of the sensing mechanism is positioned proximate the center of the swing arm so that sensing of the sheets occurs proximate the center of the sheets. When the passport is manipulated to fan out the sheets, the maximum fanning (i.e. the maximum sheet spread) occurs proximate the center of the passport with the fanning decreasing toward the side edges. Therefore, sensing proximate the center of the sheets facilitates sensing of the sheets. However, depending on the construction of the book, it may be advantageous to position the sensor closer to one of the edges 44, 46 to sense the sheets closer to the edges.
With reference to
After counting, the arm 80 moves from position C back toward position B so as to move back to the location of the desired page and insert the pin. The machine 50 knows the page that needs to be processed and on which sheet that page is located. Since the position of each of sheet is noted by the sensor, the machine knows where to insert the pin once the desired page is reached. Once the desired page is reached, the swing arm stops, waiting for the pin 68 to be inserted between the desired page and the adjacent page.
Returning to
Since the adjacent sheets of the book may not be aligned with equal spaces between them over their length, it is desirable to have whichever apparatus is used to enter between the sheets, for example the pin 68, as small as possible and be only a single point. The pin 68 is relatively thin, somewhat similar to a sewing needle, to facilitate insertion between the sheets. However, the pin should not be sharp to avoid cutting or scratching of the pages on the sheets. A wider object or multiple points could be used, but this would reduce the reliability of the opening process. A wider object could come down on a sheet rather than in the space between adjacent sheets, resulting in damage to the sheet edge and the inability to find the desired location. Further, multiple points could enter in different spaces between sheets.
The pin 68 is actuatable by a suitable actuating mechanism 90 so that the pin 68 is extensible toward the pages to enable it to be inserted between the pages, and rectractable back to a retracted position when a new passport is to be opened. In the illustrated embodiment, the actuating mechanism 90 is a stepper motor, although other actuating mechanisms could be used. A coil spring 92 is used to retract the pin 68 back to the retracted position upon release of the solenoid. Depending on the actuating mechanism that is used, the spring may not be necessary.
As shown in
As shown in
With reference to
Once the swing arm 80 is back at the home position, a clamp mechanism 110 for the first portion 94a is actuated by an actuating mechanism 112 to clamp the first portion 94a to prevent the first portion 94a from moving back toward the second portion 94b. Once the clamp mechanism 110 clamps the first portion 94a, the pin 68 is retracted.
The pin 68 and swing arm 80 could be used to return the first portion 94a to be substantially parallel to the second portion 94b in the event of an error, for example the passport being opened to an incorrect page, or where the machine works together with an upstream machine, such as a printer, so that the passport enters the machine 50 in an already opened orientation. To return the first portion 94a parallel to the second portion 94b, the pin 68 is retracted, the swing arm 80 is positioned so that the pin 68 is on the other side of the first portion 94a, the pin 68 is extend behind the back cover sheet 36 and the swing arm 80 is actuated to bring the first portion 94a substantially parallel to the second portion 94b. The process steps described above could be repeated in order to open the passport to the desired page, or the passport could be sent out of the machine 50 in a closed orientation. Furthermore, since there is the ability to close the passport, it is to be realized that the passport could have entered the machine 50 in an already opened orientation from an upstream machine.
The page to be processed is preferably part of the second portion 94b and is oriented generally parallel to the wall 74. However, the page to be processed can be part of the first portion 94a. For example, processing of the first portion 94a can include using a camera to capture an image on the page of the first portion, reading a barcode, or reading/writing to an integrated circuit chip. The page can be processed in the machine 50 if the machine is provided with suitable processing equipment. Alternatively, the now opened passport can be transported out of the machine by the belt 58 and tab 60 for processing in equipment separate from the machine 50. At a suitable point in time prior to processing or transporting the passport from the machine, the pressure of the actuator 70 on the passport is released.
In certain circumstances, the passport may naturally open to the correct page to be processed simply as a result of opening the passport. For example, if one holds a passport and starts to open the passport at some arbitrary intermediate sheet 38, the passport will often tend to open at the inside page of the front cover sheet 34 unless the person holds the intermediate sheets that are located between the front cover sheet 34 and the page where the passport has started to be opened. The tendency of many passports to open at the inside page of the front cover sheet 34 inherently results from the construction of those passports.
This tendency can be exploited such that if a person wants to process the inside page of the front cover sheet, or any page to which the passport naturally tends to open, the pin 68 could be inserted between two sheets at any arbitrary location. The second portion of the passport could then be loosely clamped as the pin is swung toward the home position. The action of the first portion swinging away from the second portion causes sheets from the second portion to be pulled toward the first portion. The sheet(s) that remains at the second portion contains the page to which the passport tends to normally open, for example the inside page of the front cover sheet.
As a result, the method discussed with respect to
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2005/023125 | 6/30/2005 | WO | 00 | 12/27/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/005004 | 1/11/2007 | WO | A |
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